WO2010098698A2 - Способ сушки древесины и установка для его осуществления - Google Patents
Способ сушки древесины и установка для его осуществления Download PDFInfo
- Publication number
- WO2010098698A2 WO2010098698A2 PCT/RU2010/000091 RU2010000091W WO2010098698A2 WO 2010098698 A2 WO2010098698 A2 WO 2010098698A2 RU 2010000091 W RU2010000091 W RU 2010000091W WO 2010098698 A2 WO2010098698 A2 WO 2010098698A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- wood
- drying
- receiver
- vacuum
- temperature
- Prior art date
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B7/00—Drying solid materials or objects by processes using a combination of processes not covered by a single one of groups F26B3/00 and F26B5/00
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/04—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/06—Controlling, e.g. regulating, parameters of gas supply
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B9/00—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
- F26B9/06—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in stationary drums or chambers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B2210/00—Drying processes and machines for solid objects characterised by the specific requirements of the drying good
- F26B2210/16—Wood, e.g. lumber, timber
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Definitions
- the invention relates to the field of wood processing, in particular to the technology of vacuum drying of wood and can find application in forestry, wood processing and other industries.
- the disadvantages of the method and installation are the high energy consumption due to the need to maintain a vacuum for a long time, significant energy consumption due to the duration of the drying process, low quality of drying wood in the cross section and significant non-uniformity of the final moisture along the length of the stack.
- the installation used to implement the method comprises a heating drying vacuum chamber connected via a quick-acting valve through a vacuum piping system with a receiver and a vacuum pump.
- the ratio of the volume of the drying chamber to the volume of the receiver to create a vacuum of the required depth should be at least 1: 10
- the method selected as a prototype is a method of drying wood by repeatedly alternating cycles of purging with a coolant with the removal of vapors released, evacuation, preheating to an average volume temperature of 80-100 ° C, repeatedly alternating cycles of evacuation, purging with a coolant, moreover, each evacuation cycle is carried out by high-speed evacuation using a receiver, high-speed valves and pipelines with constant heating, etc. Vecino isolated from the atmosphere in the drying chamber and shutter are in the chamber to a pressure equal to the equilibrium vapor pressure at a given temperature. High-speed evacuation is carried out using a receiver, the pressure in which before each evacuation cycle is created equal to 1 - 10 mm RT.
- the prototype of the installation that implements the method is the installation for drying wood (See RF patent N ° 2213309, F 26, 9/06, 5/04).
- the installation contains two drying chambers, connected by pipelines with quick valves with a receiver and a vacuum pump.
- the volume receiver is equal to the free volume of one drying chamber after filling it with wood, equipped with a lock chamber and connected to it by a pipeline and valve.
- the pipelines connecting the drying chambers to the receiver are tangentially installed in relation to the receiver.
- the diameter of the pipeline connecting each drying chamber with the receiver is calculated by the formula:
- the disadvantage of the considered method is the heating of wood under vacuum, which leads to the removal of moisture in an almost equilibrium evaporation process of low intensity and leads to a decrease in the speed of the drying process and the quality of dried wood.
- the initial heating of wood to 80 - 100 ° C with air with relatively low humidity can lead to the appearance of external and internal cracks.
- the prototype includes the time it takes to set the preset pressure in the drying chamber, which depends on the ratio of the receiver volume to the free volume of the drying chamber after loading and the temperature change in the drying chamber during adiabatic
- the present invention is to develop a method of drying wood
- the problem is achieved in that in the method of drying wood by
- 135 additionally carry out one or more drying cycles using steam with a temperature of 100 -115 ° C at an overpressure of not higher than 0.07 MPa as a heat carrier. Evacuation is carried out at a working pressure of not more than 50 mm RT. Art.
- a wood drying apparatus including two drying chambers connected by pipelines to
- a receiver equipped with a lock chamber and connected with it via a pipeline with a valve, and a vacuum pump.
- the installation is additionally equipped with a second receiver installed in series with the first and connected to the vacuum pump by means of a pipeline with a vacuum shutter, the first receiver is equipped with a jacket and installed at its inlet
- V p / V to c (P to co - P n p ) / (P n p - Ppo);
- V p is the free volume of the receiver
- V to c is the free volume of the drying chamber
- g is the acceleration of gravity
- F kp is the critical section area in the pipeline connecting the drying chamber to the receiver; 180 R is the gas constant of the gas in the drying chamber;
- the hot coolant supply system is configured to be controlled by time, flow rate and set temperature.
- the installation is equipped with an impregnation material preparation unit 190 connected through an injection valve to a pipeline equipped with nozzles for uniform distribution of the impregnation material in the wood stack.
- the proposed method of drying increases the rate of heating of wood due to its heating at atmospheric pressure, in comparison with heating of wood in a vacuum, as well as by supplying a dried air coolant with a temperature of 150 - 300 195 ° C. At the same time, the maximum values of the temperature of heating of wood are achieved. During the subsequent pulsed evacuation, moisture boils in this wood due to its overheating, and thereby more intensive moisture transfer from wood to the drying chamber and to the vacuum line is realized. Due to the cooling of the vapor-droplet medium and its condensation in the cooled
- the set of essential features of the installation leads to an increase in the ratio of the total volume of vacuum receivers to the free volume of the drying chamber after loading a stack of wood. This increases typing speed and depth.
- the installation block diagram and the layout of the elements of the drying chamber include drying chambers 1 and 2, connected by pipelines 20 and 21 and high-speed vacuum valves 3 and 4 with a cooled vacuum receiver 5. At the entrance to the cooled receiver 5, a screw-like guide 11 is installed.
- the receiver 5 is connected in series to the second vacuum receiver 6 and to the vacuum pump 8 by a pipe 22 with a vacuum shutter 9 and connected to the lock chamber 7 by a pipe and a connecting valve 24.
- the lock chamber 7 is equipped with a valve 10 for draining the liquid and a valve for connecting to the atmosphere 26. Drying chambers 1 and 2 are connected to the coolant supply line
- the coolant supply line is connected to its preparation system 13, which includes a steam generator or boiler room 36 providing steam 100-115 ° C at an overpressure of not higher than 0.07 MPa, and a gas generator 34 for preparing the air coolant to a predetermined temperature (150 -300 ° C), two vacuum shutters 25, a fan 29 and two vacuum shutters 14, to warm the stack
- the steam-air drying agent is supplied at the end of the drying chamber with direction to one or the other side of the stack through flow guides 15 or louvers 23, through the cross section of the stack and the flow outlet from the back of the stack from the drying chamber through air ducts 30 and vacuum shutters 31.
- the air coolant is discharged into the vortex tube 32 and
- Cranes 27 are designed to drain condensate from the drying chambers into the receiving tank.
- the proposed method of drying wood is as follows. Drying wood is stacked on mobile
- the vacuum shutter 9 is closed, the vacuum pump is turned off.
- the fan 29 through the flow locks 15, 14 along the flow guides 15 or louvers 23 from the boiler room or steam generator 36 delivers water vapor with a temperature of 100-115 ° C and a pressure of not higher than 0.07 MPa, in
- a quick-acting valve 3 opens in less than 1 second, connecting the drying chamber 1 to the cooled receiver 5, a vacuum-pulsed effect on the wood with the extraction of moisture and its drying takes place, the pressure in the receivers 5 and 6, the lock chamber are equalized 7 and the drying chamber 1, the temperature in the drying chamber decreases. Vacuum exposure in the drying chamber 1
- the 260 is produced with a drop in temperature to a constant temperature of the wood. Then, the high-speed vacuum valve 3 is closed, the vacuum shutter 31 and 14 are opened, to release the vacuum by the air coolant in the drying chamber 1 to atmospheric, the vacuum shutter 31 and 14 is closed, the valve 27 is opened to drain the condensate from the drying chamber 1. At the same time, the condensate is removed from the lock 265 chambers: close the valve 24, open the valve 26 to equalize the pressure in the lock chamber to atmospheric pressure and open the valve 10 to remove condensate from the lock chamber. Depressurization of the receivers 5 and 6 does not occur, which saves time when you set the working pressure for the next pulsed vacuum, energy costs are reduced. Condensate from the drying chamber and the airlock
- Prepared heat carrier from a gas generator with a predetermined temperature of 150-300 ° C, depending on the type of wood and the size of wood in the stack, is supplied through the steam-air heat carrier line 12 into the drying chamber 1 by the fan 29 through the vacuum locks 25, 14 guides
- 315 flows 15 or shutters 23, for uniform heating of the wood stack in the direction from one or the other side of the stack through its cross section, by removing the heat flow from the back of the stack and further from the drying chamber 1 through air ducts 30 and vacuum shutters 31 into the vortex tube 32 and air dryer type 33, cooled with cold water to reduce the relative
- the air stream is divided into cooled air, which is supplied to the air dryer type dryer, and hot air to the gas generator, which is used as part of the air drying agent. From the dryer of the calorifer type 33, the dried air stream is supplied to the gas generator 34 for
- thermo-vacuum-pulse effect on wood with moisture extraction and drying pressure equalization in the receivers 5 and 6, the lock chamber 7 and in the drying chamber 1, with a decrease in temperature in the drying chamber. Exposure under vacuum in the drying chamber is performed until the temperature in the wood drops to a constant value. Then high-speed vacuum valve 3
- Air conditioning is carried out by the method of “storage” by vacuum-pulse cycles. Vacuum discharge
- the conditioning phase ends with the opening of valves 3 and 4, the release of excess pressure into the cooled receiver 5.
- the cooled receiver 5 plays the role of a condenser of evaporated substances removed from the wood, due to cooling and condensation of moisture vapor and rosin (at
- the operation of the drying chambers 1 and 2 is synchronized so that during the cycle of heating the wood in chamber 1, in the chamber 2 there is a cycle of thermo-vacuum-pulsed action on the wood with extraction and drying, and vice versa.
- the process of removing condensed rosin on the inner surface of the cooled receiver is carried out by supplying 100-115 " C steam to the receiver’s jacket, heating the rosin to liquid
- a sample of the inventive installation was made, passed the stage of experimental industrial testing and showed high quality of dried various types of wood, reduced drying time, reliability and ease of use, reduced cost of dried wood.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Molecular Biology (AREA)
- Drying Of Solid Materials (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201080009346.8A CN102348947B (zh) | 2009-02-27 | 2010-02-26 | 木材干燥方法以及用于木材干燥的装置 |
JP2011552001A JP5420682B2 (ja) | 2009-02-27 | 2010-02-26 | 木材乾燥法及びそれを実施するためのユニット |
US13/203,296 US20120023772A1 (en) | 2009-02-27 | 2010-02-26 | Method for drying wood and apparatus for the implementation thereof |
EP10746505.6A EP2402691A4 (en) | 2009-02-27 | 2010-02-26 | METHOD FOR DRYING WOOD AND APPARATUS FOR IMPLEMENTING SAID METHOD |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
RU2009106920/06A RU2400684C1 (ru) | 2009-02-27 | 2009-02-27 | Способ сушки древесины и устройство для его осуществления |
RU2009106920 | 2009-02-27 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2010098698A2 true WO2010098698A2 (ru) | 2010-09-02 |
WO2010098698A3 WO2010098698A3 (ru) | 2010-10-28 |
Family
ID=42666112
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/RU2010/000091 WO2010098698A2 (ru) | 2009-02-27 | 2010-02-26 | Способ сушки древесины и установка для его осуществления |
Country Status (7)
Country | Link |
---|---|
US (1) | US20120023772A1 (ru) |
EP (1) | EP2402691A4 (ru) |
JP (1) | JP5420682B2 (ru) |
KR (1) | KR20110136823A (ru) |
CN (1) | CN102348947B (ru) |
RU (1) | RU2400684C1 (ru) |
WO (1) | WO2010098698A2 (ru) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103707375A (zh) * | 2013-12-10 | 2014-04-09 | 东莞铭晋家具有限公司 | 一种实木防霉的处理方法 |
US11460249B2 (en) | 2013-03-15 | 2022-10-04 | Usnr, Llc | Multi-pass lumber kilns |
US11740020B2 (en) * | 2013-03-15 | 2023-08-29 | Usnr, Llc | Unidirectional multi-path lumber kilns |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2395766C1 (ru) * | 2009-05-25 | 2010-07-27 | Закрытое Акционерное Общество "Твин Трейдинг Компани" | Способ сушки материалов растительного, животного происхождения, рыбы и морепродуктов и устройство для его осуществления |
RU2493112C1 (ru) * | 2012-04-26 | 2013-09-20 | Закрытое Акционерное Общество "Твин Трейдинг Компани" | Способ обезвоживания осадков |
RU2529286C1 (ru) * | 2013-08-06 | 2014-09-27 | Государственное образовательное учреждение высшего профессионального образования Кемеровский технологический институт пищевой промышленности | Способ вакуумной сушки пищевых продуктов |
KR20180083251A (ko) * | 2015-12-11 | 2018-07-20 | 오브쉐스트보 에스 오그라니쉐노이 오?스트베노스트유 ˝트윈 테크놀로지 컴퍼니˝ | 셀룰로스의 제조 방법 |
RU2621436C1 (ru) * | 2016-07-04 | 2017-06-06 | Общество с ограниченной ответственностью "Жизненная сила" | Способ термообработки древесины |
RU180306U1 (ru) * | 2016-07-04 | 2018-06-08 | Общество с ограниченной ответственностью "Жизненная сила" | Камера для термообработки древесины |
CN106182256A (zh) * | 2016-07-26 | 2016-12-07 | 李文刚 | 基于脉冲式增减气压缩短杨木改性周期的方法 |
AT520600B1 (de) * | 2017-10-19 | 2021-07-15 | Muehlboeck Holztrocknungsanlagen Gmbh | Vorrichtung und Verfahren zum Trocknen von Schüttgut |
FR3090835B1 (fr) * | 2018-12-19 | 2023-01-13 | Ways | [Procédé de séchage thermique de bois sous atmosphère CO2, installation de séchage pour la mise en œuvre dudit procédé et produit obtenu] |
CN112556337B (zh) * | 2020-12-08 | 2022-09-20 | 东北林业大学 | 一种具有除菌功能的木材干燥机 |
CN114643627B (zh) * | 2022-03-25 | 2023-03-21 | 南京生兴有害生物防治技术股份有限公司 | 一种箱式木材热处理装置及处理方法 |
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-
2009
- 2009-02-27 RU RU2009106920/06A patent/RU2400684C1/ru active
-
2010
- 2010-02-26 EP EP10746505.6A patent/EP2402691A4/en not_active Withdrawn
- 2010-02-26 US US13/203,296 patent/US20120023772A1/en not_active Abandoned
- 2010-02-26 WO PCT/RU2010/000091 patent/WO2010098698A2/ru active Application Filing
- 2010-02-26 KR KR1020117022597A patent/KR20110136823A/ko not_active Application Discontinuation
- 2010-02-26 CN CN201080009346.8A patent/CN102348947B/zh not_active Expired - Fee Related
- 2010-02-26 JP JP2011552001A patent/JP5420682B2/ja not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
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None |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11460249B2 (en) | 2013-03-15 | 2022-10-04 | Usnr, Llc | Multi-pass lumber kilns |
US11740020B2 (en) * | 2013-03-15 | 2023-08-29 | Usnr, Llc | Unidirectional multi-path lumber kilns |
CN103707375A (zh) * | 2013-12-10 | 2014-04-09 | 东莞铭晋家具有限公司 | 一种实木防霉的处理方法 |
Also Published As
Publication number | Publication date |
---|---|
RU2400684C1 (ru) | 2010-09-27 |
JP2012519262A (ja) | 2012-08-23 |
EP2402691A2 (en) | 2012-01-04 |
EP2402691A4 (en) | 2013-08-14 |
JP5420682B2 (ja) | 2014-02-19 |
CN102348947A (zh) | 2012-02-08 |
US20120023772A1 (en) | 2012-02-02 |
KR20110136823A (ko) | 2011-12-21 |
CN102348947B (zh) | 2014-02-26 |
WO2010098698A3 (ru) | 2010-10-28 |
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