WO2010052325A1 - Dispositif d'ensachage de produit en vrac - Google Patents

Dispositif d'ensachage de produit en vrac Download PDF

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Publication number
WO2010052325A1
WO2010052325A1 PCT/EP2009/064845 EP2009064845W WO2010052325A1 WO 2010052325 A1 WO2010052325 A1 WO 2010052325A1 EP 2009064845 W EP2009064845 W EP 2009064845W WO 2010052325 A1 WO2010052325 A1 WO 2010052325A1
Authority
WO
WIPO (PCT)
Prior art keywords
bagging
bulk material
bulk
container
transport
Prior art date
Application number
PCT/EP2009/064845
Other languages
German (de)
English (en)
Inventor
Heinz Brand
Peter Näf
Original Assignee
Bühler AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE200810043545 external-priority patent/DE102008043545A1/de
Priority claimed from PCT/CH2008/000502 external-priority patent/WO2010060221A1/fr
Priority claimed from CH5702009A external-priority patent/CH700767A2/de
Application filed by Bühler AG filed Critical Bühler AG
Priority to CN2009801434005A priority Critical patent/CN102202976A/zh
Priority to BRPI0921609A priority patent/BRPI0921609A2/pt
Priority to EP09755872A priority patent/EP2349845A1/fr
Publication of WO2010052325A1 publication Critical patent/WO2010052325A1/fr

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/28—Controlling escape of air or dust from containers or receptacles during filling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/20—Reducing volume of filled material
    • B65B1/22—Reducing volume of filled material by vibration
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
    • B65B1/32—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B39/00—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
    • B65B39/02—Expansible or contractible nozzles, funnels, or guides
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B39/00—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
    • B65B39/06—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers adapted to support containers or wrappers
    • B65B39/08—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers adapted to support containers or wrappers by means of clamps
    • B65B39/10—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers adapted to support containers or wrappers by means of clamps operating automatically
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/50—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using rotary tables or turrets
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01G—WEIGHING
    • G01G13/00—Weighing apparatus with automatic feed or discharge for weighing-out batches of material
    • G01G13/24—Weighing mechanism control arrangements for automatic feed or discharge
    • G01G13/248—Continuous control of flow of material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
    • B65B1/10—Methods of, or means for, filling the material into the containers or receptacles by rotary feeders
    • B65B1/12—Methods of, or means for, filling the material into the containers or receptacles by rotary feeders of screw type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00—Closing containers or receptacles after filling
    • B65B7/02—Closing containers or receptacles deformed by, or taking-up shape, of, contents, e.g. bags, sacks

Definitions

  • the present invention relates to a bulk bagging device and a method for bagging predetermined bulk material filling weights in transport containers, in particular in bags, with the features of the preambles of the independent claims.
  • the contents of the bag are small portions. Nevertheless, large dimensions are required for the dimensioning of filling devices, for example, from intermediate depots. If it is assumed that room heights of 3 to 4 m, the bagging devices take 1 - 2 floors to complete.
  • the bag is suitable for a simple piece goods transport over longer distances and is in many ways a convenient unit for optimal "handling".
  • special criteria such as hygiene issues, dust-free, full bag filling, in the foreground.
  • the customer demands exact filling weight of each individual bag.
  • Legislators generally have to follow certain methodological rules of the game in so-called net bagging scales via calibration regulations. The following weighing procedure results for the creation of a predefined filling quantity:
  • the so-called bagging scale was created for the special task, most commonly as a net sagging scale.
  • the predetermined portion weight is prepared weighing accurate, which is filled after attachment of an empty bag to a sack in the kindestest possible time in the bag. In this way, provided from several 100 to more than 1000 servings per hour and filled the product into the appropriate number of bags. In many applications today, much larger services are required, for example up to 2000 servings per hour.
  • EP 348 077 A1 shows a bagging device in which the bulk material is filled directly into a bag and weighed there. It is filled while until the weight of the bulk material in the bag corresponds to the desired Sackglallcia. Then the filling is stopped, the filled bag is hung off, a new bag is attached and only then is the entire process repeated.
  • differential metering weighing This process is known in the relevant literature under the term "differential metering weighing".
  • the aim of such differential dosing scales is to continuously produce a predetermined, temporally constant quantity of bulk material - a continuous stream of bulk material.
  • the weighing container To generate this continuous flow, the weighing container must be recharged cyclically with bulk material. Since during the reload time no weight decrease of the bulk material in the weighing container can be measured, the differential metering scale switches over to a volumetric discharge. For this purpose, the discharge device is further controlled for a short time at the same speed which was previously determined during the differential metering weighing.
  • WO 86 05 875 shows an apparatus for automatically detecting a continuous bulk material throughput by means of a continuous scale, consisting of a weighing container and an adjustable closure member for adjusting the outlet cross-section of the weighing container. This device continuously detects the time-varying amount of passing or passing bulk material.
  • a scale-bulk hopper As a connection from the balance to the sack neck, a scale-bulk hopper is used. Behangserscheinitch in this funnel affect on the one hand the weight accuracy of the pack and on the other hand, the hygiene very negative. Especially with products that are prone to sticking, frequent cleaning, especially of the hopper, is inevitable.
  • a bagging device in which the quantities of bulk material discharged from a weighing container are determined gravimetrically via a differential weight reduction of the weighing container and the quantity discharge is controlled to the predetermined bulk filling weight, wherein the device is also known as Absackkarussell can be designed.
  • the device according to the invention relates to a bulk material bagging device with a bagging carousel, a metering device and a control device which discharges predetermined quantities of bulk material into transport containers.
  • a bulk material bagging device with a bagging carousel, a metering device and a control device which discharges predetermined quantities of bulk material into transport containers.
  • a control device which discharges predetermined quantities of bulk material into transport containers.
  • At Absackkarussell Absackstutzen are provided with a pneumatic for attaching a Transportgebindes.
  • the bagging carousel has at least one or a combination of the following devices: each bagging neck has at least one switch, preferably a manual switch, and most preferably a resettable hand lever valve for actuating the pneumatic; the baggage carousel has a foot switch for actuating the pneumatic; The bagging carousel has a slide, which is upstream of the bagging nozzle in the transport direction of the bulk material during metering.
  • a device for slumping bulk materials in transport containers which has at least one bag neck for attaching a transport container and a trailer position for a transport container, a dosing for dosing of bulk material in the transport container and a discharge position at the Transport container is separated from Absackkarussell. Furthermore, this bagging carousel has means for transporting the transport package from the attachment position to the metering position and to the discharge position.
  • the pneumatic of the bag neck is designed for attachment of the transport package to the bag neck in such a way that in a later step, the bulk material can be dosed into the transport container.
  • a device for metering a bulk material in terms of Mass or the volume of the bulk material understood.
  • This may be, for example, a balance with which the material to be dosed is weighed, a time-controlled switch of a defined volume flow or else a device for the portionwise dosing of pre-portioned bulk material volumes.
  • this may also be a forced discharge screw, in which bulk material is conveyed defined by the rotation of the forced discharge screw and thus can be metered into a transport container.
  • the inventive device using a switch on each Absackstutzen has the advantage that in manual or automatic attachment of the Transportgebindes the correct attachment of the Transportgebindes by an operator of the bulk bagging device is verifiable and then the further steps such as fastening by the switch of the transport package caused by the pneumatic system and the metering of bulk material in the transport container.
  • the attachment of the switch to each bag neck also has the advantage that it is mounted directly adjacent to the pneumatics.
  • a central device for controlling the pneumatic wherein the control signals for the pneumatic must be guided by the bulk bagging device, which come in particular in the usually dusty environment during sagging in particular electrical signal transmission to signal interruptions or false signals can.
  • the device according to the invention using a footswitch has the advantage that in the case of manual or also automatic attachment of the transport container, the correct attachment of the transportable container by an operator of the bulk material bagging device can be checked.
  • the foot switch is designed as a central switch. The signals for controlling the pneumatic system must therefore be guided through the bulk material bagging device. This has the advantage that only one switch is necessary, which leads to cost advantages and to a further simplified Transportgebindehandhabung.
  • the metering device is designed as a balance with a weighing container.
  • the balance is designed as a controlled differential balance, which gravimetrically detects the quantities of bulk material discharged from the weighing container into the transport containers via a differential weight decrease of the weighing container, thereby controlling the discharge of bulk material to the predetermined bulk material filling weight.
  • differential weighing and differential dosing weighing are to be clearly distinguished.
  • the weighing container In differential weighing, only the weight loss of a starting weight present at an initial time is tracked.
  • the weighing container is filled with a known amount of bulk material and determines the weight of the weighing container, including bulk material. Subsequently, as long as bulk material discharged from the weighing container until the difference of the currently present weight of weighing container and bulk material to start weight exactly corresponds to a predetermined bulk filling weight. It does not matter which amount of weight is delivered within a certain period of time. For example, initially a very large amount of bulk can be discharged within a short time. Subsequently, the more the difference weight approaches the given bulk material filling weight, the slower it is discharged.
  • the filling portions are provided cyclically by controlling the discharge from a differential bagging scale via the determination of the differential weight and filled via a bagging directly into bags.
  • the differential weighing system has a differential weighing container with bulk material dosing and a controlled product discharge, as well as computer means which control both the sack and the weighing container filling process from weight values of the weighing system.
  • the differential balance tank It is cyclically, alternately after each or several fillings a refill of the differential balance tank. It is provided in the differential scale from 1.5 to a maximum of 5 times, preferably 1.5 to 3 times a portion, from which transport bags of 10 to 100 kg weight can be filled.
  • a bulk bagging device is provided with a scale and a control device, which discharges predetermined bulk material filling quantities from a weighing container into transport containers, wherein the balance is designed as a controlled differential balance, which in each case from the weighing container into the transport container discharged bulk quantities gravimetrically detected by a differential weight loss of the weighing container while controlling the bulk material discharge to the specified bulk material filling weight.
  • the device may be further equipped.
  • the product discharge of the differential bagging scale opens directly into a flow filling nozzle of a bag-tacking device.
  • the weighing process can be improved by arranging a controllable closing device at the end of the discharge area of the differential bagging scale.
  • the apparatus may comprise an upright balance container, a speed controllable discharge screw with a substantially horizontally directed discharge from the balance container, as well as a transfer piece from the balance container to the discharge screw and differential weighing elements, wherein the discharge via gravity directly into the Drainage pipe opens.
  • the differential bagging scale has both a coarse and a fine metering, wherein the coarse and the fine discharge are designed as controlled Zwangsaustragsiana, preferably discharge screws.
  • the product discharge device is designed as a metering with controllable metering slides.
  • the differential bagging scale is assigned to a bagging carousel and, in the cycle of the bagging carousel, transfers the respectively predetermined portions via a bagging nozzle, respectively, into the pouring nozzle for bagging.
  • two or more differential bagging scales for a fluid filling nozzle of a bagging carousel are preferably assigned in one system. It can be provided either in tandem or briefly with twice the hourly capacity portions.
  • the flow filling nozzle has a free passage cross-section which is smaller or approximately corresponds to the cross-section of the product discharge from the weighing container. This measure also allows an increase in automation, as a small sock neck is easier to drive through the rapid mechanical movements of the bag trailer. In addition, for a large range of, for example, 20 to 100 kg bags of the same bag neck can be used.
  • the high capacity bagging stations include two roughing scales and a precision metering balance with associated computer means and the bagging carousel 3-6 (8) fluid filling nozzles, i. Absack, on.
  • This constellation allows to create programs for an exact control of the product shift, so that, for example, after a certain amount of product that has to be bagged, nowhere remain product remains. Also, product changes can be prepared and carried out more quickly with the same bagging device. It is very particularly preferable for the resettable hand lever valve to be assigned an ejection cylinder for actuating a valve spool.
  • a resettable hand lever valve is preferably provided on each bag neck, which is actuated and returned to the ejector cylinder or electrically.
  • valve stem is thus actuated at a discharge position by means of the ejection cylinder, which returns the resettable hand lever valve.
  • the attachment of the Transportgebindes from Absackstutzen is thereby solved and the transport package detached from the Absackstutzen.
  • the ejection cylinder preferably presses directly onto the plunger valve.
  • the foot switch is provided with an electric switch and / or a pneumatic valve.
  • a side packer with an active surface in particular with a blower grate, is provided, which is driven by means of a drive, in particular a three-phase motor, whereby shaking movements of the active surface can be generated substantially perpendicular to the active surface and preferably has a baffle device.
  • the baffle device is designed in particular as a striking plate. This has the advantage that the bulk material in the transport container is compacted by contact with the effective surface and the shaking movements of the side packer, whereby more bulk material can be metered into the transport container.
  • the impacts device By the impact device, the movements, in particular vibrations, the transport package and / or the bulk material in the transport container, whereupon the side packer vibrates movements by means of the active surface, damped or completely suppressed.
  • the efficiency of the transmission of the vibratory movements is improved on the transport container and thus further increases the compression of the bulk material in the transport container.
  • the baffle device may be formed as a striking plate with openings that covers the active surface designed as a chafing.
  • a transport container is in contact with the impact plate, wherein shaking movements are transmitted to the transport container by the impact grate, i. the grate engages in the openings of the impact plate and thus creates the operative connection between the grate and the transport container.
  • the side packer has an aspiration channel.
  • This channel is advantageous under negative pressure relative to a prevailing ambient pressure.
  • Ambient pressure is understood here and below to mean the atmospheric pressure prevailing in the vicinity of the bulk material bagging device, which may be, for example, in the range from 500 mbar to 1500 mbar.
  • the aspiration channel has the advantage that it can be dissipated by this dust, which is produced during the bagging of bulk material.
  • the side packer dust that is to be dissipated as possible. This advantageously takes place in the vicinity of a dust source, ie in the side packer.
  • the removal of dust is advantageous because it reduces hygiene, i. the sanitation is improved in the device. In addition, this also improves the service life of the mechanical components, since less contamination also causes less mechanical abrasion in the device.
  • a further aspect of the present invention is directed to a bulk bagging device with a bagging carousel, a metering device and a control device which discharges predetermined bulk material quantities into transport containers.
  • a bulk bagging device with a bagging carousel, a metering device and a control device which discharges predetermined bulk material quantities into transport containers.
  • At Absackkarussell Absackstutzen are provided with a pneumatic for attaching a Transportgebindes.
  • the bulk bagging device has a slide, which is upstream of the bagging neck with respect to the transport direction of the bulk material during dosing.
  • the slider is designed in particular as a two-part slider.
  • the metering device is designed as a balance with a weighing container. More preferably, the balance is designed as a controlled differential balance, which gravimetrically detects the quantities of bulk material discharged from the weighing container into the transport containers via a differential weight decrease of the weighing container, thereby controlling the discharge of bulk material to the predetermined bulk material filling weight.
  • Another alternative aspect of the invention is directed to a method for sagging of predetermined bulk material quantities in transport containers with a bulk bagging device, in particular with a bulk bagging device.
  • the bulk bagging device comprises a bagging carousel and at least one bagging nozzle.
  • the method includes in a first step, the connection of a transport container with a Absackstutzen at a trailer position, whereupon a mounted on the Absackstutzen switch is actuated for switching a pneumatic for securing a transport container.
  • the sack nozzle with the transport container is moved to a dosing position.
  • a given bulk material filling quantity is metered into the transport container with a metering device.
  • the sack nozzle with the transport container contained in the bulk material filling quantity is moved to a discharge position.
  • the switch which is designed as a resettable hand lever valve, reset, preferably automatically.
  • the Transportgebindes is replaced by the Absackstutzen.
  • the transport container is then conveyed out of the bulk bagging device.
  • An additional aspect of the present invention is directed to the use of a bulk bagging apparatus as described above for carrying out the method of bagging bulk material described above.
  • a bulk bagging apparatus as described above for carrying out the method of bagging bulk material described above.
  • cement, lime, plastics, grain, semolina, flour, bran, animal feed or mixtures of these bulk goods are bagged as bulk goods.
  • Figure 1 shows schematically a109absackstation with a differential bag scale
  • FIG. 2 shows the differential weighing in interaction with a bagging carousel
  • FIG. 2a shows the sequence of play of the main sagging movement
  • Figure 4 is a weight-time diagram of a net bagging scale of the prior art
  • Figure 5 is a weight-time diagram of the new differential bag scale
  • FIG. 6 shows a disposable for a high-performance bagging, for example for 1200 sacks per hour
  • FIG. 6a shows the sequence of movement of FIG. 6, analogously to FIG. 2a;
  • FIG. 7 shows a solution analogous to FIG. 1 but with a bag packing machine;
  • FIG. 10 shows a schematic of a bag-neck pneumatics with four sack sockets
  • FIG. 11 shows a sack shaker
  • FIG. 12 shows the station according to the invention for free-flowing products
  • FIG. 13 shows a variant for non-free flowing products
  • Figure 14 shows a variant combined with a balance
  • Figure 15 shows a variant combined with two scales
  • Figure 16 schematically shows a detail of a metering device with manual valve
  • a differential scale 1 is supported by columns 2, a platform 3 and weight sensing elements 4, suspended on the ceiling 5, respectively.
  • the differential weigher 1 essentially consists of a weighing container 6, a transfer piece 7 and a forced discharge screw 8, which are driven by a drive motor 9 via a gear 10. driven and controlled by a computer 11.
  • the coarse and fine flow metering can be carried out with a metering screw with 2 speeds or the fine flow metering via a separately driven, not shown, fine flow screw.
  • the outlet opening 16 is controllably opened and closed via a flap 15 via the computer 11.
  • a bagging head 17, which is supported independently of the differential scale 1 on the floor 18, has a bagging neck 19 and a bag holder 20, which holds a bag 21 firmly clamped in FIG. The displaced by the product in the bag 21 air can escape via an aspiration 22.
  • a product feed head 24 is connected to the weighing container 6 in a dustproof manner via a rubber membrane 23. In the feed head 24 opens a product feed conveyor 25, which is controlled by a drive motor 9 cyclically by the computer 11, in accordance with the balance signal.
  • FIG. 2 shows a differential scale 1 directly above a bagging carousel 31, on which bagging nozzles 32, 321, 32 '' are visible. It is also important that the bag, especially with pleated bags, evenly filled with product from bottom to top.
  • a compaction system for example a side packer 33, very effectively compacts the product in the bag by means of vibrating and vibrating movements during the coarse and fine metering from bottom to top.
  • a second side packer 33 can also be used, behind a bagging nozzle 32 'or 32 ".
  • the curve 40 indicates the time course of the product refill N in the differential scale 1.
  • the curve 41 represents the course of product discharge from the differential scale 1, where G is the coarse flow, F is the fine flow and B is the settling time for the balance.
  • the line 42 represents the time course of the step movement of the carousel; S means the time for a step movement of a suture about 90 ', in the curve 43 the shaking time R is shown, while the side packer 33 compresses the product.
  • Figures 3, 3a and 4 serve to explain the technical terms.
  • P impact pressure
  • D Doppler effect
  • N Nachstrom Doppler effect
  • FH fall height.
  • FIGS. 3 and 3a show that the amount of the afterflow (dotted) depends on the drop height.
  • the downstream flow is smaller than in FIG. 3.
  • the narrower the cross section of the weighing vessel the faster the level of bulk material in the weighing vessel increases.
  • the upward growth of the column of bulk material in the scale against the falling product flow creates an analogous phenomenon as when two cars collide.
  • the impact force is greater in both cases, compared to the impact on a stationary body. In weighing technology this is called the Doppler effect.
  • the effective final weight can only be determined when the backflow in the weighing container has settled and the balance has calmed down.
  • FIG. 4 shows a weight-time diagram according to FIG. 4 in the weighing technique.
  • FIG. 5 shows a weight-time diagram in the differential bulk scale according to the new solution. In the example shown, an interplay between filling the balance and filling the bag is shown.
  • the afterglow is already balanced. Doppler effects, impact pressure, etc. have noticeably no influence on the creation of the filling weight, as they take place outside, and afterwards after weighing. All confounding factors listed above have been dispelled from the filling phase and transferred to the refilling phase and thus made harmless for bag filling and weight production.
  • FIG. 6 schematically shows a complete bagging system.
  • the sacks are attached by a trailer automatic 40 to the fluid filling nozzle 32 of the bagging carousel 31.
  • the bag filling is alternated between the bulk scale 1, resp. tive 1 'created, with refilling - filling takes place alternately.
  • the fine dosing is controlled by a computer 41 and a corresponding dosing command to a fine dosing scale, which is also equipped as a differential dosing, given.
  • a bulk material metering via metering screw 43, 43 ', and also 43 can take place via a distributor 44.
  • the bagging carousel is designed as a 6- nozzle carousel, the sixth, 321, being provided for attachment of the bags by hand.
  • FIG. 6a shows the coordinated functional sequence of the bagging device shown in FIG. 6, analogous to FIG. 2a.
  • K carousel
  • MWBC-GI differential bagging scale, coarse flow I
  • MWBC-GII differential bagging scale, coarse flow II
  • MWBC-F differential bagging scale, fine flow
  • R vibrator.
  • FIG. 7 shows a further, more comfortable embodiment of a so-called bag-packing machine, which is a single-off-nozzle.
  • a single bag 21 is attached analogously to the figure 1, wherein a telescopic bag neck performs a vertical movement V, which in the bag 21 any dust can be avoided.
  • the vertical movement takes place via a pneumatic cylinder 51.
  • This known as a bag packing machine bagging is supported on a support 53 on the ground, analogous to Figure 1.
  • a bagging game then runs in the sequence via a control unit 54, and accordingly the corresponding balance control 55.
  • a differential scale 60 for free-flow is provided Goods with adjustable Austragdosierschieber 61, 61 'shown.
  • 63 different metering positions can be selected via pneumatic cylinder 62 and the balance control 63 in order to obtain a rapid yet optimal filling of the bags.
  • a collecting funnel 64 is formed as a structural unit with the Absackstutzen 32. Both parts are firmly supported like a feed head 65 via a support 66 on the floor 18.
  • the weighing container 6 has top and bottom in the range of rubber sleeves 67, 68 respectively cross-sectional similarity with the fixed transition pieces. Via an air equalization pipe 69, all the air displaced in the bottom of the bag is now directed upwards in a large-area manner so that neither dust nor differential pressure problems arise between the top and the bottom.
  • a controllable slide 71 is arranged under a trimelle 70, which is actuated via a pneumatic cylinder 72.
  • the balance electronics is connected directly to a control box 73, from which the main working commands are given, including a semi-automatic bag clamping device 74.
  • the production flow Pl enters vertically into a differential scale 1 for low-flow goods at the top, and leaves them below again as P2.
  • the flow measuring device has a feed head 102, which is firmly connected to a platform 103 via brackets 104 and supported on the floor 105.
  • An inlet tube 106 as well as a discharge tube 107 are stationary.
  • the weighing member 108 is dustproof relative to the feed head 102 and opposite the discharge pipe 107 via a flexible rubber boot 109.
  • the weighing member 108 consists of an upright balance container 110, which in the lower part of a slight conical taper 110 'has.
  • the scale container 110 and the conical taper are designed as a round tube shape.
  • an overflow piece 112 is arranged which optimally ensures the transition from the upright tube shape of the balance container 110 into a horizontal tube shape of the discharge screw 111 in terms of product flow.
  • the Kochleit Sharing 112 from top to bottom has an approximately constant cross section, and in the embodiment has a shape from round to rectangular.
  • the weighing member 108 is suspended in the circumferential direction on, for example, three weight transducers 113 on the platform 103.
  • the Vorbunker has less than 50% of the maximum capacity of the balance container 110, preferably about 30% to 90%. But this is quite deliberately deviated from the conventional application of a differential scale here, as for the filling of the balance container only a part is vor arrivedbar so that the feed weighing technology is also detected, which is important for the detection of a production flow, if not additional control devices for the Inflow still to be accepted.
  • the balance container has about twice its height, the diameter being 0.3 to 0.6 m.
  • the pipe worm has a diameter of 0.100 to 0.250 m, so that an average ratio of balance tank cross section to pipe worm cross section of about 1:10 is formed.
  • FIG. 9 shows yet another, particularly interesting design idea in that the drive motor 114 with or without flange-mounted discharge worm shaft 122 can be pulled out like a drawer in the direction of the axis 124 of the discharge worm 111 via an extension 123. This allows very high standards to meet the purity of the product route.
  • the product descends steadily in a vertical direction, is guided with the transfer part 112 directly in the feed of the discharge screw shaft 122 and horizontally discharged from the scale container 110 and again vertically via the discharge pipe 7, metrologically newly controlled, steadily discharged.
  • FIG. 10 shows a schematic of a pneumatic system for bagging nozzles 32 of a bagging carousel.
  • a resettable hand lever valve 206 is arranged, which is actuated by means of an ejection cylinder (Kurzhubzylinder) 201. This presses on a plunger valve 202.
  • the solenoid valve 203 controls the ejection cylinder and by means of manual lever valve 206, the pneumatic cylinder 204th
  • a common maintenance unit 205 ensures the reliability of the air supply.
  • FIG. 11 shows a side packer (sack vibrator) 33 with a striking plate 210 which covers a baffle 211.
  • the grate 211 is set in motion by means of a three-phase motor, whereby only positive amplitude of the motor-driven eccentric are used for compression strokes. This allows a much higher compression of the bag contents.
  • the aspiration port 213 serves to remove dust, which arises during the application of a, for example, filled with flour transport container with shaking. As a result, the hygiene is improved in a bulk bagging device.
  • FIG. 12 shows the differential metering scale and bulk material sagging device according to the invention.
  • the weighing container 6 and the transfer piece 7 are followed by a curved, two-stage slide 90 in front of the bagging head 17. This makes possible a considerable simplification in comparison to a discharge of the screw in the case of easily flowing products.
  • FIGS. 13-15 show variants for heavy products such as these.
  • FIG. 16 schematically shows a detail of a bulk material bagging device with a resettable manual valve 206 Feeding of bulk material in a transport container 21 is not shown here.
  • the bulk material bagging device has a cover 5, through which a carousel drive 93 is guided for receiving a bagging carousel 31.
  • This bagging carousel 31 has a plurality of bagging nozzles 32 for receiving transport containers 21.
  • the bagging nozzles 32 each have a switch designed as a resettable manual valve 206.
  • This resettable manual valve 206 corresponds to the resettable manual valve 206 described in FIG.
  • the transport container 21 is suspended manually at the attachment position by an operator on the bag neck 32. Thereafter, a closing pulse for the pneumatics not shown here for attaching the transport container 21, i. a clamping device, triggered by pressing the resettable manual valve 206. As a result, a rotation of the bagging carousel 31 is triggered, whereby the transport container 21 is moved to a metering position. A predetermined bulk filling quantity is then metered into the transport container 21, whereupon the bagging nozzle 32 is moved with the transport container 21 containing the bulk material to a discharge position. The transport container 21 is now detached from the Absackstutzen 32. Further embodiments of the invention relate to:
  • a) bulk bagging device with a scale and a control device, which discharges predetermined bulk material quantities from a weighing container into transport containers, wherein the balance is designed as a controlled differential scale, which in each case discharged from the weighing container in the transport package bulk quantities via a differential weight loss of the weighing container detected gravimetrically and thereby the Schüttgutmengen discharge to the specified bulk material filling weight controls and which is designed as Absackkarussell, with Absackstutzen the Absackkarussells is provided with a Pneu ⁇ matic for attaching a bag having at least one resettable hand lever valve or a foot switch.
  • control device has at least one controllable slide (61, 61 ').
  • bagging device as described in a) to e), wherein the control device Zwangsaustrageimplantation, in particular Austrageschnecken presents.
  • the differential scale comprises an upright weighing container with differential weighing elements
  • the control device comprises a substantially horizontally oriented, speed controllable discharge screw with an opening into the Absackstutzen output;
  • bagging device as described in a) to d), wherein the hand lever valve is associated with an ejection cylinder, followed by a valve stem.
  • bagger as described in a), wherein a side loader is provided with a shock grid, which is driven by a rotary current motor, in which only positive Amplitu are effective ⁇ on the blow grill.
  • Switch is provided with an electric switch and / or a pneumatic valve.
  • A) bulk bagging device with a balance and a control device which discharges predetermined bulk material quantities from a weighing container into transport containers, the balance being designed as a controlled differential balance, wel ⁇ che from the weighing container in the transport container ever ⁇ discharged discharged bulk quantities detected gravimetrically via a differentielee weight loss of the weighing container while controlling the bulk material discharge to the given bulk material filling weight and which is designed as Absackkarussell, characterized in that the weighing container ⁇ ter a slide is arranged downstream.
  • G bagging device as described in E), wherein the foot switch is provided with an electric switch and / or a pneumatic valve.

Abstract

L'invention concerne un dispositif d'ensachage de produit en vrac avec un carrousel d'ensachage (31), un dispositif de dosage et un dispositif de commande qui place des quantités prédéterminées de produit en vrac dans des conditionnements de transport (21). Le carrousel d'ensachage porte des tubulures d'ensachage (32) avec un système pneumatique destiné à suspendre un conditionnement de transport. Le carrousel d'ensachage (31) possède au moins l'un des dispositifs suivants ou une combinaison de ceux-ci : chaque tubulure d'ensachage (32) possède au moins un commutateur, de préférence un commutateur manuel et très préférentiellement une vanne à levier manuel réarmable (206) destinée à actionner le système pneumatique ; le carrousel d'ensachage (31) possède une pédale de commande destinée à actionner le système pneumatique ; le carrousel d'ensachage (31) possède un registre qui est monté en amont de la tubulure d'ensachage (32) dans la direction de transport du produit en vrac pendant le dosage.
PCT/EP2009/064845 2008-11-07 2009-11-09 Dispositif d'ensachage de produit en vrac WO2010052325A1 (fr)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN2009801434005A CN102202976A (zh) 2008-11-07 2009-11-09 散料装袋装置
BRPI0921609A BRPI0921609A2 (pt) 2008-11-07 2009-11-09 dispositivo para ensacamento de produto a granel
EP09755872A EP2349845A1 (fr) 2008-11-07 2009-11-09 Dispositif d'ensachage de produit en vrac

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
DE102008043545.7 2008-11-07
DE200810043545 DE102008043545A1 (de) 2008-11-07 2008-11-07 Schüttgut-Absackvorrichtung
PCT/CH2008/000502 WO2010060221A1 (fr) 2008-11-28 2008-11-28 Dispositif d'ensachage de matières en vrac
CHPCT/CH2008/000502 2008-11-28
CH00570/09 2009-04-08
CH5702009A CH700767A2 (de) 2009-04-08 2009-04-08 Schüttgut-Absackvorrichtung mit einer Waage.

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WO2010052325A1 true WO2010052325A1 (fr) 2010-05-14

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EP2436602A1 (fr) 2010-10-01 2012-04-04 Bühler AG Dispositif et procédé pour le dosage d'un produit en vrac
CN102673817A (zh) * 2012-04-29 2012-09-19 上海工程技术大学 一种塑料物品袋收口封口装置
WO2013124319A2 (fr) 2012-02-20 2013-08-29 Bühler AG Dispositif et procédé d'ensachage de produits en vrac dans un emballage
WO2017080059A1 (fr) * 2015-11-13 2017-05-18 太仓澄天机械有限公司 Machine d'emballage de ciment
EP3909867A1 (fr) * 2020-05-15 2021-11-17 Tetra Laval Holdings & Finance S.A. Procédé et dispositif de remplissage de matériau en poudre dans un sac
CN114275199A (zh) * 2022-01-08 2022-04-05 界首市祥云面粉有限公司 一种面粉定量装袋装置
CN116767621A (zh) * 2023-08-17 2023-09-19 昆明理工大学 一种用于智能爆破的炸药自动封装车及封装方法

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CN104528399B (zh) * 2014-12-26 2017-02-01 朱明江 一种摊晒饲料快速回收自动包装设备
CN108720611B (zh) * 2017-04-13 2020-10-02 费伦扎拓Mc有限公司 自动且连续剂量校准的咖啡豆研磨及定量给料方法和设备

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US3149649A (en) * 1960-06-24 1964-09-22 Phillips Petroleum Co Bagging of dusty particulate solids
EP0522102B1 (fr) * 1991-01-29 1995-12-13 Bühler AG Procede et dispositif de remplissage utiles pour preparer des volumes predefinis de remplissage en matieres en vrac ayant un poids precis
US5259425A (en) * 1991-06-05 1993-11-09 United States Systems, Inc. Method and apparatus for densifying flexible bulk containers

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2436602A1 (fr) 2010-10-01 2012-04-04 Bühler AG Dispositif et procédé pour le dosage d'un produit en vrac
WO2012042034A1 (fr) 2010-10-01 2012-04-05 Bühler AG Dispositif et procédé de dosage d'un produit en vrac
US9266628B2 (en) 2010-10-01 2016-02-23 Bühler AG Device and method for metering a bulk material
WO2013124319A2 (fr) 2012-02-20 2013-08-29 Bühler AG Dispositif et procédé d'ensachage de produits en vrac dans un emballage
CN102673817A (zh) * 2012-04-29 2012-09-19 上海工程技术大学 一种塑料物品袋收口封口装置
CN102673817B (zh) * 2012-04-29 2013-09-04 上海工程技术大学 一种塑料物品袋收口封口装置
WO2017080059A1 (fr) * 2015-11-13 2017-05-18 太仓澄天机械有限公司 Machine d'emballage de ciment
EP3909867A1 (fr) * 2020-05-15 2021-11-17 Tetra Laval Holdings & Finance S.A. Procédé et dispositif de remplissage de matériau en poudre dans un sac
WO2021228639A1 (fr) * 2020-05-15 2021-11-18 Tetra Laval Holdings & Finance S.A. Procédé et dispositif pour remplir un sac de matériau pulvérulent
CN114275199A (zh) * 2022-01-08 2022-04-05 界首市祥云面粉有限公司 一种面粉定量装袋装置
CN116767621A (zh) * 2023-08-17 2023-09-19 昆明理工大学 一种用于智能爆破的炸药自动封装车及封装方法
CN116767621B (zh) * 2023-08-17 2023-10-20 昆明理工大学 一种用于智能爆破的炸药自动封装车及封装方法

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BRPI0921609A2 (pt) 2015-12-29
CN102202976A (zh) 2011-09-28

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