WO2009136863A1 - Structure électroconductrice pour un dispositif émetteur optique - Google Patents
Structure électroconductrice pour un dispositif émetteur optique Download PDFInfo
- Publication number
- WO2009136863A1 WO2009136863A1 PCT/SG2008/000168 SG2008000168W WO2009136863A1 WO 2009136863 A1 WO2009136863 A1 WO 2009136863A1 SG 2008000168 W SG2008000168 W SG 2008000168W WO 2009136863 A1 WO2009136863 A1 WO 2009136863A1
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- WIPO (PCT)
- Prior art keywords
- layer
- deposition
- transparent conducting
- conducting material
- material layer
- Prior art date
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- 238000000034 method Methods 0.000 claims abstract description 84
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- 238000001755 magnetron sputter deposition Methods 0.000 claims description 26
- 239000000758 substrate Substances 0.000 claims description 26
- 239000000463 material Substances 0.000 claims description 23
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 claims description 19
- 229910020923 Sn-O Inorganic materials 0.000 claims description 15
- 229910007611 Zn—In—O Inorganic materials 0.000 claims description 12
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- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 10
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- 230000006798 recombination Effects 0.000 description 5
- 238000005215 recombination Methods 0.000 description 5
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 229910010272 inorganic material Inorganic materials 0.000 description 4
- 239000012044 organic layer Substances 0.000 description 4
- 238000001228 spectrum Methods 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 239000002800 charge carrier Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- PJXISJQVUVHSOJ-UHFFFAOYSA-N indium(III) oxide Inorganic materials [O-2].[O-2].[O-2].[In+3].[In+3] PJXISJQVUVHSOJ-UHFFFAOYSA-N 0.000 description 3
- 239000011147 inorganic material Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 229920000144 PEDOT:PSS Polymers 0.000 description 2
- 229920001609 Poly(3,4-ethylenedioxythiophene) Polymers 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000000137 annealing Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- ZYGHJZDHTFUPRJ-UHFFFAOYSA-N coumarin Chemical compound C1=CC=C2OC(=O)C=CC2=C1 ZYGHJZDHTFUPRJ-UHFFFAOYSA-N 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
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- 238000005516 engineering process Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 238000005286 illumination Methods 0.000 description 2
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000008204 material by function Substances 0.000 description 2
- 229910001092 metal group alloy Inorganic materials 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000004549 pulsed laser deposition Methods 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- YVTHLONGBIQYBO-UHFFFAOYSA-N zinc indium(3+) oxygen(2-) Chemical compound [O--].[Zn++].[In+3] YVTHLONGBIQYBO-UHFFFAOYSA-N 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- WYZWJLZUSHFFOR-UHFFFAOYSA-N C1=CC=C2SC(C3=CC=4C=C5CCCN6CCCC(=C56)C=4OC3=O)=NC2=C1 Chemical compound C1=CC=C2SC(C3=CC=4C=C5CCCN6CCCC(=C56)C=4OC3=O)=NC2=C1 WYZWJLZUSHFFOR-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 239000000370 acceptor Substances 0.000 description 1
- 239000011149 active material Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- JYMITAMFTJDTAE-UHFFFAOYSA-N aluminum zinc oxygen(2-) Chemical compound [O-2].[Al+3].[Zn+2] JYMITAMFTJDTAE-UHFFFAOYSA-N 0.000 description 1
- 239000010405 anode material Substances 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
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- 229910001887 tin oxide Inorganic materials 0.000 description 1
- TVIVIEFSHFOWTE-UHFFFAOYSA-K tri(quinolin-8-yloxy)alumane Chemical compound [Al+3].C1=CN=C2C([O-])=CC=CC2=C1.C1=CN=C2C([O-])=CC=CC2=C1.C1=CN=C2C([O-])=CC=CC2=C1 TVIVIEFSHFOWTE-UHFFFAOYSA-K 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 238000001429 visible spectrum Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/3411—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions with at least two coatings of inorganic materials
- C03C17/3429—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions with at least two coatings of inorganic materials at least one of the coatings being a non-oxide coating
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
- C03C17/3602—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
- C03C17/3618—Coatings of type glass/inorganic compound/other inorganic layers, at least one layer being metallic
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0224—Electrodes
- H01L31/022466—Electrodes made of transparent conductive layers, e.g. TCO, ITO layers
- H01L31/022475—Electrodes made of transparent conductive layers, e.g. TCO, ITO layers composed of indium tin oxide [ITO]
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0224—Electrodes
- H01L31/022466—Electrodes made of transparent conductive layers, e.g. TCO, ITO layers
- H01L31/022491—Electrodes made of transparent conductive layers, e.g. TCO, ITO layers composed of a thin transparent metal layer, e.g. gold
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K30/00—Organic devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation
- H10K30/80—Constructional details
- H10K30/81—Electrodes
- H10K30/82—Transparent electrodes, e.g. indium tin oxide [ITO] electrodes
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/805—Electrodes
- H10K50/82—Cathodes
- H10K50/828—Transparent cathodes, e.g. comprising thin metal layers
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/90—Other aspects of coatings
- C03C2217/94—Transparent conductive oxide layers [TCO] being part of a multilayer coating
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K2102/00—Constructional details relating to the organic devices covered by this subclass
- H10K2102/301—Details of OLEDs
- H10K2102/302—Details of OLEDs of OLED structures
- H10K2102/3023—Direction of light emission
- H10K2102/3031—Two-side emission, e.g. transparent OLEDs [TOLED]
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K30/00—Organic devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation
- H10K30/50—Photovoltaic [PV] devices
- H10K30/57—Photovoltaic [PV] devices comprising multiple junctions, e.g. tandem PV cells
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/85—Arrangements for extracting light from the devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/549—Organic PV cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the present invention relates broadly to an electrically conducting structure for a light transmissible device and to a method of forming an electrically conducting structure for a light transmissible device.
- ultrathin metal films are typically used as transparent cathodes.
- the ultrathin metal cathodes e.g. Mg: Ag, LiF/AI, LiF/AI/Ag, Ca/Ag etc, typically exhibit low resistance to moisture and oxygen resulting in a short device lifetime.
- ultrathin metal cathodes typically cause a relatively high amount of internal reflection at the electrode/air interfaces due to the mismatch of the refractive indexes at the cathode/air interface.
- ultrathin metal cathodes typically have high absorption in the visible light wavelength region that can lead to low transmittance.
- TCOs transparent conducting oxides
- TCOs Thin films of TCOs have many applications due to their properties of e.g. good electric conductivity and high optical transparency in the visible spectrum range.
- Doped oxide materials e.g. ZnO, SnO 2 and In 2 O 3
- ITO indium tin oxide
- IZO indium zinc oxide
- ITO indium tin oxide
- IZO indium zinc oxide
- ITO aluminium-doped ZnO
- FTO fluorine-doped SnO 2
- TCO is typically used as an integral part of device applications, such as anti-static coatings, heat mirrors, solar cells, flat panel displays, sensors, and organic light emitting diodes (OLEDs) etc.
- TCO layers are typically used in cathodes in top-emitting organic/polymer light- emitting diodes (OLEDs/PLEDs) or as a charge recombination zone in tandem structure organic photovoltaic cells.
- the TCO layers can be used to provide an interface with organic and other materials and also act as an electrical contact. Therefore, for organic electronics, it is desired to deposit a high performance TCO-based transparent electrode on organic layers without damaging the underlying functional materials.
- typical TCO characteristics of e.g. transparency and conductivity it is desired to have an electrode produced using low process temperatures and using increased process flexibility such as high-rate production, high electrode conductivity and low cost.
- TCO-based cathodes encounter a number of problems.
- a process temperature of more than 200 0 C is typically required. It has been recognised that TCO films formed at process temperatures below 10O 0 C typically have relatively higher resistivity and lower optical transparency than TCO films prepared at a substrate temperature of more than 200 0 C.
- TCO-based transparent electrodes are deposited on active materials/layers that may not be compatible with a high process temperature.
- ITO films made by DC/RF magnetron sputtering typically require heating substrates at elevated temperatures during film preparation or adding an additional post annealing treatment at a temperature above 200 0 C.
- high process temperatures are unsuitable for applications in organic electronics. For instance, tandem organic photovoltaic (PV) cells and top-emitting OLEDs are typically not compatible with a high temperature plasma process.
- PV photovoltaic
- ITO one of the TCOs
- an anode/cathode material is typically used as an anode/cathode material.
- the ITO electrode formed by the typical sputtering process may encounter the following.
- the device performance typically deteriorates due to damage to underlying functional polymer/organic layers which is induced by the ITO deposition.
- an index matching layer is typically required to improve the current spreading and light output coupling efficiency.
- a transparent cathode for organic electronics is typically desired to be fabricated at a relatively high deposition-rate, at low process temperatures with no or little damage to the underlying functional materials.
- the transparent electrode is desired to have properties of high optical transparency, high electrical conductivity, smooth surface morphology and high stability. Further, it is desired to have a scaleable process for mass production at low-cost.
- TCO deposition induces damage to underlying functional layers.
- typical metal/TCO-based cathodes suffer from low deposition rates.
- RF-sputtered ITO Cathode, Ar/02 it was found that the growth rate of the cathode was below 1.0 nm/min.
- the metal/ITO-based cathode exhibits a relatively high sheet resistance Rs.
- a thicker metal layer is used to compensate for poor TCO conductivity. This can lead to a further decrease in optical transparency and possible increased cost.
- an organic-buffer layer/TCO cathode may give rise to a number of problems including the following. As an organic buffer layer is required, the fabrication process may be more complex. Further, because of factors such as electrical properties, optical properties and work function matching, there is limited materials choice for forming the organic buffer layer. In addition, it has been found that an organic-buffer layer/TCO cathode typically gives rise to an increased contact resistance causing an imperfection of the carrier collection/injection property at organic/cathode interface.
- an electrically conducting structure for a light transmissible device comprising, a first transparent conducting material layer formed using first process conditions; at least one other transparent conducting material layer formed directly on the first layer, said at least one other transparent conducting material layer being formed using second process conditions that are different from the first process conditions; and wherein the first layer functions as a buffer layer to reduce adverse effects for the light transmissible device during formation of said at least one other transparent conducting material layer.
- the first process conditions may comprise a first deposition power and a first deposition temperature; the second process conditions may comprise a second deposition power and a second deposition temperature; wherein the first deposition power, the first deposition temperature and the second deposition temperature may each be chosen such that adverse temperature and deposition-power induced effects for the light transmissible device are reduced; and wherein the second deposition power may be chosen to provide a desired film quality of said at least one other transparent conducting material layer.
- the structure may further comprise one or more metal layers wherein the first layer is formed over the metal layers. Said at least one other transparent conducting material layer formed on the first layer together may function as an index matching structure for enhancing light output of the device.
- Said at least one other transparent conducting material formed on the first layer together may function to improve current spreading of the device.
- the first layer and said at least one other transparent conducting material layer may be formed using a physical deposition technique, a chemical deposition technique or both.
- the first layer may be formed using direct current (DC) magnetron sputtering.
- DC direct current
- the first deposition power may be about 10W power.
- Said at least one other transparent conducting material layer may be formed using radio frequency (RF) magnetron sputtering.
- RF radio frequency
- the second deposition power may be about 10OW power.
- a substrate temperature during deposition of the first layer may be about 60 0 C or less.
- the substrate temperature during deposition of said at least one other transparent conducting material layer may be about 60 0 C or less.
- the first layer and said at least one other transparent conducting material layer may each comprise one or more materials selected from a group consisting of SnO 2 , Ga-In-Sn-O (GITO), Zn-In-Sn-O (ZITO), Ga-In-O (GIO), Zn-In-O (ZIO), In-Sn-O (ITO) and other transparent conducting materials.
- GITO Ga-In-Sn-O
- ZITO Zn-In-Sn-O
- GIO Ga-In-O
- ZIO Zn-In-O
- ITO In-Sn-O
- the first layer and said at least one other transparent conducting material layer may comprise the same transparent conducting material.
- a method of forming an electrically conducting structure for a light transmissible device comprising, forming a first transparent conducting material layer using first process conditions; forming at least one other transparent conducting material layer directly on the first layer using second process conditions that are different from the first process conditions; and wherein the first layer functions as a buffer layer to reduce adverse effects for the light transmissible device during formation of said at least one other transparent conducting material layer.
- the first process conditions may comprise a first deposition power and a first deposition temperature
- the second process conditions may comprise a second deposition power and a second deposition temperature
- the method may further comprise choosing each of the first deposition power, the first deposition temperature and the second deposition temperature such that adverse temperature and deposition-power induced effects for the light transmissible device are reduced; and choosing the second deposition power to provide a desired film quality of said at least one other transparent conducting material layer.
- the method may further comprise providing one or more metal layers and forming the first layer over the metal layers.
- Said at least one other transparent conducting material layer formed on the first layer together may function as an index matching structure for enhancing light output of the device.
- Said at least one other transparent conducting material layer formed on the first layer together may function to improve current spreading of the device.
- the first layer and said at least one other transparent conducting material layer may be formed using a physical deposition technique, a chemical deposition technique or both.
- the first layer may be formed using direct current (DC) magnetron sputtering.
- the first deposition power may be about 10W power.
- Said at least one other transparent conducting material layer may be formed using radio frequency (RF) magnetron sputtering.
- RF radio frequency
- the second deposition power may be about 10OW power.
- a substrate temperature during deposition of the first layer may be about
- a substrate temperature during deposition of said at least one other transparent conducting material layer may be about 60 0 C or less.
- the first layer and said at least one other transparent conducting material layer may each comprise one or more materials selected from a group consisting of SnO 2 , Ga-In-Sn-O (GITO), Zn-In-Sn-O (ZITO), Ga-In-O (GIO), Zn-In-O (ZIO), In-Sn-O (ITO) and other transparent conducting materials.
- GITO Ga-In-Sn-O
- ZITO Zn-In-Sn-O
- GIO Ga-In-O
- ZIO Zn-In-O
- ITO In-Sn-O
- the first layer and said at least one other transparent conducting material layer may comprise the same transparent conducting material.
- Figure 1 is a schematic diagram illustrating a light transmissible device in an example embodiment.
- Figure 2 is a schematic diagram illustrating an organic photovoltaic device incorporating an ITO-based electrode of the example embodiment.
- Figure 3 shows a graph of integrated light transmittance (%) of the device of Figure 2 vs ITO cathode thickness (nm) and integrated light absorptance (%) of a light absorbing layer of the device of Figure 2 vs ITO cathode thickness (nm).
- Figure 4 shows a graph of ITO growth rate (nm/min) vs sputtering power (W) and sheet resistance (ohm/sq) vs sputtering power (W), for films deposited using DC and RF magnetron sputtering.
- Figure 5 is a graph of sheet resistance (ohm/sq) vs buffer-ITO x /capping-IT0 6 o -x thickness for graded-ITO films having different layer combinations.
- Figure 6 is a graph of sheet resistance (ohm/sq) vs time (days) for graded-ITO electrodes comprising different layer combinations of buffer-ITO x /capping-ITO ⁇ o- x thickness.
- Figure 7 is a graph of transmittance (%) vs wavelength (nm) measured for graded-ITO electrodes comprising different layer combinations of buffer-ITO ⁇ /capping- ITO 60-X thickness.
- FIG. ⁇ is a schematic diagram illustrating a top-emitting organic light emitting diode (OLED) in another example embodiment.
- Figure 9 is a graph of current density J (mA/cm 2 ) vs voltage V (V) measured for a set of top-emitting OLEDs.
- Figure 10 is a graph of luminance L (cd/m 2 ) vs voltage V (V) measured for the set of top-emitting OLEDs.
- Figure 11 is a graph of current density J (mA/cm 2 ) vs voltage V (V).
- Figure 12 is a graph of luminance L (cd/m 2 ) vs voltage V (V).
- Figure 13 is a graph of luminous efficiency (cd/A) vs current density (mA/cm 2 ).
- Figure 14 is a graph of normalised luminance vs operation time (hours).
- FIG. 15 is a schematic diagram of an organic photovoltaic (OPV) device of another example embodiment.
- OCV organic photovoltaic
- Figure 16 is a graph of incident photon to current efficiency (IPCE) vs wavelength
- Figure 17 is a graph of photocurrent density J (mA/cm 2 ) vs voltage V (V) measured for the device of Figure 15 and a control device under simulated air mass (AM1.5) illumination of about 100mW/cm 2 .
- Figure 18 is a schematic diagram illustrating a tandem solar cell in another example embodiment.
- Figure 19 is a graph of IPCE (%) vs wavelength (nm) for the tandem solar cell.
- Figure 20 is a graph of photocurrent density J (mA/cm 2 ) vs voltage V (V) for the tandem solar cell.
- Figure 21 is a schematic flowchart illustrating a method of forming an electrode structure for a light transmissible device in an example embodiment.
- the example embodiments described herein can provide a transparent electrically conducting graded structure comprising one or more transparent conducting material.
- Applications include as an electrode or as a charge recombination interlayer.
- FIG. 1 is a schematic diagram illustrating a light transmissible device 102 in an example embodiment.
- the device 102 comprises a substrate 104, a stack 106 of functional layers 108, 110 formed over the substrate 104, a metal layer such as a hole/electron-injector/collector 112 formed over the stack 106 and a transparent graded structure such as a dual or multi-layer TCO-based transparent electrode 114 formed over the hole/electron-injector/collector 112.
- An encapsulation layer 115 is formed over the electrode 114.
- the electrode 114 comprises two TCO layers.
- the electrode 114 is a light transmissible structure that is suitable for use in e.g. single junction and tandem structure organic photovoltaic cells, top- emitting and inverted OLEDs and other organic/inorganic functional components that make use of transparent electrode contacts, cover layer(s) or interlayer(s).
- the electrode 114 comprises an electric conducting TCO buffer layer 116 and an electric conducting TCO capping layer 118.
- the TCO material used is ITO.
- the substrate 106 can be rigid or flexible and/or opaque or transparent.
- the functional layers 108, 110 can each comprise organic or inorganic materials.
- the hole/electron-injector/collector 112 can comprise organic or inorganic materials or a combination of both.
- the encapsulation layer 115 comprises a suitable material such as AI 2 O 3 , SiO 2 , etc.
- a transparent graded conducting material layer such as a graded-ITO structure is stable in air and can itself serve as a temporary encapsulation layer. Due to its electric conduction nature, a separate encapsulation layer (see 115) is preferably formed over the transparent graded conducting material layer (see 114). For description purposes, formation of an encapsulation layer is omitted from the following example embodiments.
- TCO has a high work function.
- the transparent graded structure of the electrode 114 can itself function as an anode.
- a transparent cathode is to be used for applications in devices such as top-emitting OLEDs, semitransparent PV cells, tandem solar cells etc.
- a low work function interlayer is desired.
- the low work function interlayer can comprise low work function metals, organic and inorganic compounds etc.
- the transparent graded structure is used as e.g. a high quality TCO film to cover the low work function interlayer to improve the electrical and optical properties of the cathode system.
- the transparent graded structure is made up of different “grades” of material.
- the different "grades” may be formed using different deposition conditions.
- the buffer layer 116 is formed using direct current (DC) magnetron sputtering at a low power e.g. about 1OW.
- the low power can prevent possible sputtering radiation-induced damage to the underlying layers e.g. 106.
- the buffer layer 116 formed has a high optical transparency, the buffer layer 116 is porous. The porosity nature gives rise to a limited stability in conductivity.
- the capping layer 118 is formed directly over the buffer layer 116 using radio frequency (RF) magnetron sputtering at a high power e.g. about 100W.
- the capping layer 118 formed has a relatively high density and possesses relatively high optical transparency and stable film conductivity in air.
- the electrode 114 having the graded structure, is formed as an optically transparent dual-layer ITO electrode that has a relatively high electrical conductivity.
- the dual-layer structure is an example of a transparent conducting material graded structure.
- the graded structure can comprise more than two layers formed using one transparent conducting material or a combination of different transparent conducting materials.
- an oxidized target with In 2 O 3 and SnO 2 in a weight proportion of 9:1 is used for the ITO deposition.
- the deposition process comprises applying a less than 0.1% oxygen partial pressure in a gas mixture of oxygen, argon and hydrogen.
- the ITO deposition rate for the buffer layer 116 is about 2.0 nm/min and for the capping layer 118 is about 4.2 nm/min.
- the substrate temperature induced during the film deposition is about 6O 0 C. It is noted that the graded-ITO electrode may also be formed using other physical and chemical deposition methods.
- ITO is an ionically bound semiconducting oxide. Oxygen vacancies are formed relatively easily compared with covalently bound materials. ITO films prepared by DC/RF magnetron sputtering are mainly nonstoichometric. The number of the oxygen vacancies is affected by deposition conditions such as sputtering power, substrate temperature, sputtering gas pressure, Sn/ln composition in target and the gases in the mixture. Free electrons provided by tin dopants and ionized oxygen vacancy donors comprise the charge carriers for conduction.
- the presence of hydrogen in the sputtering gas mixture makes up for oxygen lost in films.
- the grow flux during the magnetron sputtering includes a significant amount of energetic hydrogen species, which can remove weakly bound oxygen in the depositing films.
- the addition of hydrogen in the sputtering gas mixture shows a reducing effect on oxide and leads to an increase in the number of oxygen vacancies in the films and hence an increase in the number of charge carriers.
- the electrical conductivity is proportionate to the product of charge carrier concentration and the mobility, therefore, the increase in the carrier concentration in the ITO films helps to improve conductivity of the films in the example embodiment.
- a compound semitransparent cathode comprising ultrathin metal/TCO can be provided using the example embodiment.
- a compound semitransparent cathode with an appropriate TCO, e.g., ITO, covering layer can be provided.
- a good quality graded-TCO layer (see e.g. layer 114) serves as an index matching layer that enhances light output (e.g. enhancing transmittance T( ⁇ )) in top- emitting or inverted OLEDs and also improves the current spreading due to a relatively better optical transparency (e.g. having a high T( ⁇ )) over the visible light wavelengths and due to high electric conductivity.
- the graded TCO-based transparent electrode 114 in this example embodiment is deposited at low temperatures, is highly conductive, has good stability in film conductivity, has a high deposition rate and can form a good contact with the underlying organic/inorganic layers e.g. 112. It has been found that the lowest possible resistivity is achieved in ITO deposited in the presence of hydrogen in the gas mixture at room temperature.
- a high performance graded ITO structure in this case a dual-layer ITO-cathode, can be provided using a combination of "low-power" and
- the buffer layer 116 enables the fabrication of a ITO-based cathode 114 that has high density, high conductivity and high stability with little or no damages to the underlying materials.
- W DC-sputtered buffer-ITO layer 116 and the 100 W RF-sputtered capping-ITO layer 118 also has a relative high deposition rate and is suitable, but not limited to, applications in organic electronics.
- the example embodiment can thus provide an effective solution to fabricate TCO-based semitransparent cathodes on surfaces of functional organic and/or inorganic layers at relatively low temperatures.
- FIG. 2 is a schematic diagram illustrating an organic photovoltaic device 202 incorporating an ITO-based electrode 204 of the example embodiment.
- the device 202 has the following structure: glass/ITO/ Poly(styrene sulfonate)-doped poly(3,4-ethylene dioxythiophene) (PEDOTPSS)/ poly(3-hexylthiophene) (P3HT): 1 -(3-methoxycarbonyl)- propyl-1-phenyl-(6,6)C60 (PCBM) (75nm)/Ca(10nm)/Ag(10nm)/ITO(60nm).
- the ITO-based electrode 204 has a thickness of about 60nm thick. Table 1 shows the tabulated growth rates for the sputtering processes.
- Table 1 Figure 3 shows a graph of integrated light transmittance (%) of the device 202 vs ITO cathode thickness (nm) and integrated light absorptance (%) of the P3HT:PCBM layer 206 of the device 202 vs ITO cathode thickness (nm).
- the maximum transmittance is indicated at numeral 302 while the maximum integrated light absorptance is indicated at numeral 304.
- the region of interest of cathode thickness is indicated at numeral 306.
- Figure 4 shows a graph of ITO growth rate (nm/min) vs sputtering power (W) and for sheet resistance (ohm/sq) vs sputtering power (W) 1 for films deposited using DC and RF magnetron sputtering. It can be observed that the growth rate of a DC/RF sputtered
- ITO film increases with the sputtering power and the film resistivity decreases with the power.
- the transmittance T( ⁇ ) of the ITO-based electrode 204 can be more than about 85%.
- Figure 3 represents the wavelength dependent film transmittance.
- the sheet resistance Rs (at about 120nm thickness) can be about 25 ⁇ /sq.
- the ITO-based electrode 204 ( Figure 2) has a smooth surface (ie. rms measurements of less than about 1.0nm).
- the ITO-based electrode 204 ( Figure 2) also has less stress and a high etching rate due to its amo ⁇ hous nature.
- a top-emitting OLED architecture is suitable for OLED-based displays and lighting applications.
- a high quality upper transparent electrode is beneficial for top-emitting OLEDs.
- an OLED or a top-emitting OLED can be considered as a thin film system.
- the ITO layer thickness and the compound top cathode structure can be optimized depending on available emissive materials and the device architecture.
- the stability of ITO films is investigated.
- a 60- nm-thick graded ITO structure in this example, a dual-layer ITO-based upper cathode is deposited on top-emitting OLEDs and semitransparent polymeric PV cells at room temperature.
- the dual-layer ITO-based cathode has the characteristics of relatively high film deposition-rate, relatively high electric conductivity and relatively high optical transparency with little or no damage to the underlying organic layers.
- Figure 5 is a graph of sheet resistance (ohm/sq) vs buffer-ITO x /capping-ITO 60- ⁇ thickness for graded-ITO films having different layer combinations.
- the value x is varied from O to 60nm.
- Buffer-ITO refers to the interlayer ITO buffer layer deposited using DC magnetron sputtering at about 10 W and capping-ITO refers to the ITO capping layer fabricated using RF magnetron sputtering at about 10OW in the graded electrode configuration.
- the sheet resistance of the 60nm thick graded electrode comprising buffer-ITO ⁇ /capping-IT0 6 o-x films varied from about 67 ohm/sq for buffer- ITOo/capping-ITO ⁇ o to about 126 Ohm/sq for buffer-IT0 60 /capping-ITOo.
- the buffer-ITOo/capping-IT0 60 combination appears to be favourable in terms of film conductivity, the direct use of buffer-ITOo/capping-IT0 6 o as an upper cathode for top- emitting OLEDs and organic PV cells typically leads to a deterioration of the device performance.
- buffer- ITO layer thickness e.g. 60nm for buffer-IT0 60 /capping-ITOo
- ITO film prepared by DC magnetron sputtering at about 10 W and at low temperatures, in this case at room temperature, does not have stable film conductivity. This is discussed with reference to Figure 6.
- Figure 6 is a graph of sheet resistance (ohm/sq) vs time(days) for graded-ITO electrodes comprising different layer combinations of buffer-ITO x /capping-ITOso- x thickness.
- the dual-layer ITO electrodes of buffer-IT0i 5 /capping-IT0 45 ⁇ buffer-IT0 3 o/capping-IT0 3 o, and buffer-ITO 4 5/capping-ITO 15 may be used for applications in organic electronics due to their characteristics of high film growth-rate and high film stability in air.
- Figure 7 is a graph of transmittance (%) vs wavelength (nm) measured for graded-ITO electrodes comprising different layer combinations of buffer-ITO ⁇ /capping- ITO 60 - X thickness.
- the wavelength dependent transmittance, T( ⁇ ), of 60-nm-thick dual- layer ITO films bf buffer-ITOo/capping-ITOeo, buffer-ITO 15 /capping-IT ⁇ 4 5i buffer- IT0 3 o/capping-IT ⁇ 3o, buffer-ITO 45 /capping-ITOi 5 ⁇ and buffer-ITO 60 /capping-ITO 0 deposited on glass substrates is shown. Apart from a slight deviation in the short wavelength region (ie.
- the T( ⁇ ) measured for the dual-layer ITO films have substantially identical light transmittance over the visible light wavelength range.
- the results plotted in Figure 7 indicate that the dual- layer ITO-based transparent electrodes of the example embodiment have similar optical properties. Thus, this can provide freedom in optimizing the ITO-based cathode for application in organic electronics.
- the dual-layer ITO cathode of the example embodiment can be applied for top- emitting OLEDs and semitransparent organic photovoltaic cells.
- the high performance dual-layer ITO electrode can improve the lateral conductivity of the electrode.
- the dual- layer ITO electrode can also function as a refractive index-matching layer to enhance light output in top-emitting OLEDs and total transparency of sub-unit organic PV cells in a PV system, e.g., of semitransparent organic PV cells.
- FIG 8 is a schematic diagram illustrating a top-emitting OLED 802 in another example embodiment.
- the OLED 802 is a tris-( ⁇ -hydroxyquinoline) aluminum (AIq 3 )- based top-emitting OLED.
- the OLED 802 has a structure of structure of glass/ITO/ N 1 N'- di(naphthalene-1-yl)-N,N'-diphenylbenzidine (NPB)/ Coumarin 54SiAIq 3 / Alq 3 /LiF/AI/buffer-ITO 45 /capping-ITC> 15 , where NPB is a hole transporting layer, Coumarin 545!AIq 3 / AIq 3 serve as light-emitting and electron transporting layers respectively and LiF/AI/buffer-ITO 45 /capping-ITO 15 is an upper cathode.
- NPB is a hole transporting layer
- Coumarin 545!AIq 3 / AIq 3 serve as light-emitting and electron
- a thin film stack of LiF(0.3 nm)/AI(1-5 nm)/buffer- ITO 45 /capping-ITO 15 is used an upper cathode 804 in the top-emitting OLED 802.
- the ultra-thin LiF/AI layer at 806 acts as an electron injection contact at the organic/cathode interface at 808.
- the dual-layer ITO cathode 808 is deposited using DC/RF sputtering using a 6" oxidized ITO target with In 2 O 3 and SnO 2 in a weight ratio of 9:1.
- the base pressure in the sputter chamber is maintained at less than about 2x10 "4 Pa.
- the total pressure of the sputtering gas was kept constant at about 3x10 '1 Pa.
- the deposition process is carried out at room temperature, i.e. the substrate is not heated during and after the film deposition.
- the combination of buffer-ITO 4 s/capping-ITOi 5 ITO electrode has a sheet resistance of about 90 ⁇ /sq (compare Figure 5).
- OLEDs having cathode structures of buffer-ITO 45 /capping-ITOis and buffer- ITO 60 /capping-ITO 0 are compared.
- Figure 9 is a graph of current density J (mA/cm 2 ) vs voltage V (V) measured for a set of top-emitting OLEDs.
- the OLEDs comprise LiF(0.3 nm)/AI(1.0 nm)/buffer- ITO 45 /capping-ITO 15 and LiF(0.3 nm)/AI(1.0 nm)/buffer-IT0 60 /capping-ITOo cathodes in the example embodiment.
- Figure 10 is a graph of luminance L (cd/m 2 ) vs voltage V (V) measured for the set of top-emitting OLEDs made with LiF(0.3 nm)/AI(1.0 nm)/buffer-ITO 4 s/capping-ITO 15 and LiF(0.3 nm)/AI(1.0 nm)/buffer-IT0 60 /capping-ITOo cathodes in the example embodiment.
- the top-emitting OLEDs with the two types of upper cathode structures have similar J-V and L-V characteristics.
- the graded electrode comprising the buffer-ITO 45 /capping-ITO 15 structure is a more superior choice to that of comprising the buffer-IT0 6 o/capping-IT0 0 structure, as an upper transparent electrode for device applications, since the electrical conductivity of the buffer-ITOWcapping-ITO ⁇ structure is higher and is also stable as compared to those properties of the ITO 60 /capping-ITO 0 ITO structure.
- an increase in the metal (e.g. aluminum) interlayer thickness may suppress the subsequent sputtering-induced damage to the organic layers.
- a thick metal interlayer typically causes a reduction in light output from the upper electrode side due to increased internal reflection.
- a LiF(0.3 nm)/AI/buffer-ITOo/capping-IT0 60 structure is found to be able to function as an upper cathode in top-emitting OLEDs with an aluminum layer thickness of more than 5.0 nm.
- Top-emitting OLEDs comprising a LiF(0.3 nm)/AI(5.0 nm)/buffer-ITOo/capping-IT0 60 cathode structure and top-emitting OLEDs comprising a LiF(0.3 nm)/AI(5.0 nm)/buffer-ITO 45 /capping-ITOi 5 cathode structure are compared in the example embodiment.
- Figure 11 is a graph of current density J (mA/cm 2 ) vs voltage V (V).
- Figure 12 is a graph of luminance L (cd/m 2 ) vs voltage V (V). From Figures 11 and 12, it is observed that the top-emitting OLEDs made with LiF(0.3 nm)/AI(5.0 nm)/buffer-ITOo/capping-IT0 60 and LiF(0.3 nm)/AI(5.0 nm)/buffer-ITO 45 /capping-ITO 15 structures have similar or comparable J-V and L-J characteristics.
- Figure 13 is a graph of luminous efficiency (cd/A) vs current density (mA/cm 2 ).
- Figure 14 is a graph of normalised luminance vs operation time (hours).
- the OLEDs comprising the LiF(0.3 nm)/AI(5.0 nm)/buffer- ITOo/capping-IT0 60 structures have a lower luminous efficiency (see numeral 1302) and are less stable in luminance over time (see numeral 1402) as compared to the structurally identical top-emitting OLEDs fabricated with LiF(0.3 nm)/AI(5.0 nm)/buffer-
- ITO 45 /capping-ITOi5 structures see numerals 1304 and 1404.
- the difference in performance can be attributed to partial damage to the underlying organic materials which is induced due to the fabrication of buffer-ITOo/capping-IT0 60 by RF magnetron sputtering at about 100 W.
- the graded ITO cathode e.g. comprising a buffer-ITO 45 /capping-ITO 15 structure, is suitable for applications in top-emitting OLEDs.
- PV photovoltaic
- Thin film organic PV cells may provide low-cost power generation.
- Organic semiconductors, functioning as active components in PV devices, have advantages including in terms of large surface area, cost effectiveness, chemical tenability and mechanical flexibility. It is noted that limited absorption of the sun spectrum and a relatively low open circuit voltage are two factors that can limit the efficiency of current organic PV cells. Therefore, in addition to searching for suitable low band gap organic semiconducting materials for photovoltaic applications, it has been recognised that one way to improve the performance of organic PV cells is to use tandem structures.
- the tandem PV cells can be formed by stacking the sub-cells using semitransparent cathodes. It is also desired to have high performance semitransparent cathodes in organic PV cells.
- FIG 15 is a schematic diagram of an organic photovoltaic (PV) device 1502 of another example embodiment.
- the device 1502 is a semipolymer PV cell and has the following structure: glass/ITO/ Poly(styrene sulfonate)-doped poly(3,4-ethylene dioxythiophene) (PEDOTiPSS) (40nm)/ poly(3-hexylthiophene) (P3HT): 1-(3- methoxycarbonyl)-propyl-1 -phenyl-(6,6)C60 (PCBM)(75 nm)/Ca(10nm)/Ag(1 Onm)/ buffer-ITOWcapping-ITOis.
- the device 1502 comprises a buffer-ITO 45 /capping- ITO 15 structure 1504 as part of an upper transparent electrode.
- control device (not shown) having a device configuration of glass/ITO/PEDOT-PSS (40nm)/P3HT:PCBM(75 nm)/Ca (10nm)/Ag(100nm) is fabricated. It is noted that this control device has an electrode comprising Ag of a thickness of about 100nm instead of the buffer-ITO 45 /capping-ITOi 5 structure 1504.
- Figure 16 is a graph of incident photon to current efficiency (IPCE) vs wavelength (nm).
- Plot 1602 shows the performance of the device 1502 and plot 1604 shows the performance of the control device.
- Figure 17 is a graph of photocurrent density J (mA/cm 2 ) vs voltage V (V) measured for the device 1502 and the control device under simulated air mass (AM1.5) illumination of about 100mW/cm 2 .
- Plot 1702 shows the J-V characteristics of the device 1502 in "the dark” conditions while plot 1704 shows the J-V characteristics of the device 1502 in AM 1.5 conditions.
- Plot 1706 shows the J-V characteristics of the control device in "the dark” conditions while plot 1708 shows the J-V characteristics of the control device in AM 1.5 conditions.
- Table 2 FF is the fill factor and PCE is the power conversion efficiency.
- the PV device 1502 demonstrates an external quantum efficiency of about 48% and a conversion efficiency of about 1.23%.
- the semitransparent PV cell or device 1502 yields a comparable FF, but a relatively lower short circuit current density (Jsc) of about 5.8 mA/cm 2 , in comparison with that of about
- tandem organic solar cells are discussed in the following description.
- each single solar cell can be made very thin (about
- Tandem organic PV cells can fully utilize the solar spectrum by stacking 2 or more different solar cells that respond to different parts of the solar spectrum.
- a high performance graded transparent conducting material structure such as a graded structure of a buffer-ITO/capping-ITO type is used as a charge recombination interlayer in thin film tandem solar cells.
- Applications of the transparent conducting material graded structure of the example embodiments include as an anode, a cathode and/or as a charge recombination zone in tandem solar cells or any other functional organic/inorganic devices that make use of an optically transparent and electrically conductivity layer.
- FIG. 18 is a schematic diagram illustrating a tandem solar cell in the example embodiment.
- the tandem solar cell 1802 has the following structure: ITO/PEDOT:PSS/P3HT:PCBM(75nm)/Ca(5nm)/Ag(5nm)/buffer-IT ⁇ 45/capping-ITOi5 /PEDOT:PSS/P3HT:PCBM(200nm)/Ca(20nm)/Ag(200nm).
- the tandem solar cell 1802 comprises a graded TCO interlayer 1804 of buffer-ITO/capping-ITO for charge recombination.
- Figure 19 is a graph of IPCE (%) vs wavelength (nm) for the tandem solar cell 1802.
- Figure 20 is a graph of photocurrent density J (mA/cm 2 ) vs voltage V (V) for the tandem solar cell 1802.
- tandem polymer PV cell 1802 shows an enhanced open circuit (Voc) voltage of about 0.8V, in comparison with that of about 0.5 V measured for single junction semitransparent PV cell see e.g. device 1502 of Figure 5.
- Voc open circuit
- Figure 21 is a schematic flowchart 2100 illustrating a method of forming an electrically conducting structure for a light transmissible device in an example embodiment.
- a first transparent conducting material layer is formed using first process conditions.
- at least one other transparent conducting material layer is formed directly on the first layer using second process conditions that are different from the first process conditions.
- the first layer functions as a buffer layer to reduce adverse effects for the light transmissible device during formation of said at least one other transparent conducting material layer.
- an organic and/or inorganic device comprises a rigid or flexible opaque or transparent substrate base, a stack of inorganic and/or organic functional layers formed over the said substrate, an organic or inorganic hole/electron-injector/collector formed over the stack of inorganic and/or organic functional layers, a dual- or multi-layer TCO based transparent electrode formed over the organic or inorganic hole/electron-injector/collector and an encapsulation layer.
- the transparent substrate can be glass or clear plastic foils with permeation barrier layers that are suitable for OLED/polymer OLED (PLED) applications.
- the opaque substrate can be a non-transparent inorganic and organic substrate that can be a bare substrate or the surface of the functional organic and inorganic materials.
- the dual- or multi-layer TCO materials can be made by solution and vacuum methods at a room process temperature or above.
- the graded-TCO based transparent electrode can form an electric conductivity and an optical coupling layer, depending on the applications.
- the TCO-based electrode can comprise a buffer layer to prevent possible damage to the underlying functional layers.
- the transparent electrode material is selected from oxygen deficient TCOs formed by solution or vacuum film fabrication methods.
- the materials can be selected from a group comprising indium tin oxide (ITO), zinc aluminum oxide, indium zinc oxide, tin oxide, Ga-In-Sn-O (GITO), Zn-In-Sn-O (ZITO), Ga-In-O (GIO), Zn-In-O (ZIO), and other materials suitable for use as transparent or semitransparent electrode in organic and/or inorganic devices. These materials can be used individually or with a combination of different materials.
- the thickness of the TCO layers can be adjusted.
- the electron injector may be formed of a low work-function metal or metal alloy.
- the low work-function metals and metal alloys are selected from a group comprising Ca, Li, Ba, Mg.
- the electron injector may be formed of a thin bilayer of LiF/AI or CsF/AI or Mg/Ag or Ca/Ag.
- the above described example embodiments can provide a buffer-ITO 45 /capping- ITO 15 dual-layer ITO structure for inverted OLEDs, top-emitting OLEDs , semitransparent polymer photovoltaic (PV) cells, tandem structure PV cells, and functional components comprising a stack of inorganic/organic diodes, transistors or devices that make use of transparent conducting layer(s).
- PV polymer photovoltaic
- the inventors have recognised that the TCO-based semitransparent cathode can be further optimized in order to enhance light harvesting in the photoactive layer as well as the transmission of sub-unit solar cells in tandem structure thin film photovoltaic devices.
- the graded-TCO electrode of the example embodiments can be used as a transparent contact or a transparent conductive electrode in emissive and non-emissive flat panel displays, organic, inorganic and hybrid photovoltaics, sensors, heat mirrors, electric shielding, transparent diodes, transistors, circuits and other optoelectronic applications. It can also be used in memory devices, TCO-based p-n junctions, electric contacts, transparent circuits, OLED/Polymer LED (PLED) displays, automobile indication instrument/displays, outdoor instrument displays, signage or advertisement display boards, PC and TV monitors for outdoors and in organic electronics including flexible OLED (FOLED), organic thin film transistors (OTFTs) etc.
- OLED OLED/Polymer LED
- the above example embodiments can provide a high quality TCO-based electrode with smooth surfaces, high electric conductivity, high optical transparency and with substantially no damage to underlying organic materials at low processing temperatures.
- the example embodiments can offer other advantages such as not requiring addition of new deposition facilities and not requiring pre- or post annealing.
- the example embodiments can also be suitable for use for large area rigid and flexible substrates.
- the example embodiments can lead to obtaining a tandem OPV cell that has an increased V oc , a thinner active layer for better charge transport properties and having a broad spectral response in the solar spectrum.
- the example embodiments can also lead to obtaining a TOLED or a semitransparent OPV cell that has high electrical conductivity and optical transparency e.g. via index matching and current spreading, that has a smooth surface to reduce the electric shorts, that has a high deposition rate with no damage to the underlying layers, is stable in air and that can be produced in a scaleable and low-cost process.
- graded-ITO film is used because of its preferred properties of high electric conductivity and optical transparency over the visible light wavelength region.
- Magnetron sputtering is described as the technique for depositing ITO because this technique has the advantage of fabricating uniform ITO films reproducibly. Both reactive and non-reactive forms of DC/RF magnetron sputtering can be used for film preparation. Magnetron sputtering also appears to be able to produce high quality ITO films.
- ITO films can also be prepared by other techniques including but not limited to thermal evaporation deposition, electron beam evaporation, spray pyrolysis, chemical vapor deposition, dip-coating techniques, pulsed laser deposition (PLD) method, unbalanced magnetron sputtering and various physical and chemical deposition methods.
- thermal evaporation deposition electron beam evaporation
- spray pyrolysis chemical vapor deposition
- dip-coating techniques dip-coating techniques
- PLD pulsed laser deposition
- unbalanced magnetron sputtering unbalanced magnetron sputtering and various physical and chemical deposition methods.
- these deposition methods similar to the magnetron sputtering technique described in the example embodiments, have process conditions that can be controlled/chosen such that adverse deposition induced effects for the light transmissible device are reduced using a first transparent conducting material layer and such that a desired film quality for the light transmissible device can be provided in at least one other transparent conducting material layer, of an electrically conducting structure for a light transmissible device.
- process conditions include, but are not limited to, temperature and deposition power.
- the described example embodiments can have fabrication flexibility such as using a single deposition process or a combination of different fabrication technologies.
- ITO indium-oxide-semiconductor
- ITO indium-oxide-semiconductor
- GITO Ga-In-Sn- O
- ZITO Zn-In-Sn-O
- GIO Ga-In-O
- ZIO Zn-In-O
- conducting polymers/organics transparent conducting nitrides and other transparent conducting materials. These materials can be used individually or with a combination of different materials.
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Abstract
L’invention concerne une structure électroconductrice pour un dispositif émetteur optique et un procédé de formation d’une structure électroconductrice pour un dispositif émetteur optique. La structure comprend une première couche de matériau conducteur transparent formée par l'utilisation des premières conditions de procédé, au moins une autre couche de matériau conducteur transparent formée directement sur la première couche, ladite ou lesdites autres couches de matériau conducteur transparent étant formées par l'utilisation des deuxièmes conditions de procédé qui sont différentes des premières conditions de procédé. Selon l’invention, la première couche fait office de couche tampon pour réduire les effets défavorables pour le dispositif transmissif de lumière pendant la formation de ladite ou desdites autres couches de matériau conducteur transparent.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/SG2008/000168 WO2009136863A1 (fr) | 2008-05-06 | 2008-05-06 | Structure électroconductrice pour un dispositif émetteur optique |
EP08741968A EP2298032A4 (fr) | 2008-05-06 | 2008-05-06 | Structure électroconductrice pour un dispositif émetteur optique |
JP2011508446A JP2011524463A (ja) | 2008-05-06 | 2008-05-06 | 光透過性デバイス用導電性構造 |
TW098114341A TWI503050B (zh) | 2008-05-06 | 2009-04-30 | 用於透光裝置的導電結構 |
Applications Claiming Priority (1)
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PCT/SG2008/000168 WO2009136863A1 (fr) | 2008-05-06 | 2008-05-06 | Structure électroconductrice pour un dispositif émetteur optique |
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WO2009136863A1 true WO2009136863A1 (fr) | 2009-11-12 |
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PCT/SG2008/000168 WO2009136863A1 (fr) | 2008-05-06 | 2008-05-06 | Structure électroconductrice pour un dispositif émetteur optique |
Country Status (4)
Country | Link |
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EP (1) | EP2298032A4 (fr) |
JP (1) | JP2011524463A (fr) |
TW (1) | TWI503050B (fr) |
WO (1) | WO2009136863A1 (fr) |
Cited By (9)
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CN103227287A (zh) * | 2013-04-23 | 2013-07-31 | 吉林大学 | 基于金属纳米粒子掺杂三端子并联聚合物太阳能电池及其制备方法 |
WO2013113638A1 (fr) * | 2012-01-30 | 2013-08-08 | Ewe-Forschungszentrum Für Energietechnologie E. V. | Cellule solaire photovoltaïque et procédé de fabrication d'une cellule solaire photovoltaïque |
WO2014015912A1 (fr) * | 2012-07-26 | 2014-01-30 | Ev Group E. Thallner Gmbh | Procédé de connexion de substrats |
WO2014006565A3 (fr) * | 2012-07-02 | 2014-07-03 | Heliatek Gmbh | Électrode transparente pour composants optoélectroniques |
EP3139422A3 (fr) * | 2015-09-04 | 2017-06-07 | Samsung Display Co., Ltd. | Dispositifs d'affichage transparents et leurs procédés de fabrication |
DE102012105809B4 (de) * | 2012-07-02 | 2017-12-07 | Heliatek Gmbh | Organisches optoelektronisches Bauelement mit transparenter Gegenelektrode und transparenter Elektrodenvorrichtung |
EP3671840A4 (fr) * | 2017-08-16 | 2020-08-19 | Sony Corporation | Élément d'imagerie, élément d'imagerie en couches et dispositif d'imagerie à semi-conducteur |
TWI715558B (zh) * | 2015-02-19 | 2021-01-11 | 美商太陽電子公司 | 太陽能電池及其製造方法 |
US11063219B2 (en) | 2016-03-29 | 2021-07-13 | Sumitomo Chemical Company, Limited | Organic photoelectric conversion element, and solar cell module and sensor provided with the same |
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CN103165786A (zh) * | 2011-12-12 | 2013-06-19 | 展晶科技(深圳)有限公司 | 发光二极管晶粒及其制造方法 |
TWI480953B (zh) * | 2012-03-30 | 2015-04-11 | Hannstouch Solution Inc | 複合透明氧化物薄膜及其製造方法 |
EP2722412B1 (fr) * | 2012-10-17 | 2018-04-25 | Solmates B.V. | Procédé de dépôt d'un matériau cible sur une matière sensible |
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- 2008-05-06 WO PCT/SG2008/000168 patent/WO2009136863A1/fr active Application Filing
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Cited By (11)
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WO2013113638A1 (fr) * | 2012-01-30 | 2013-08-08 | Ewe-Forschungszentrum Für Energietechnologie E. V. | Cellule solaire photovoltaïque et procédé de fabrication d'une cellule solaire photovoltaïque |
WO2014006565A3 (fr) * | 2012-07-02 | 2014-07-03 | Heliatek Gmbh | Électrode transparente pour composants optoélectroniques |
DE102012105809B4 (de) * | 2012-07-02 | 2017-12-07 | Heliatek Gmbh | Organisches optoelektronisches Bauelement mit transparenter Gegenelektrode und transparenter Elektrodenvorrichtung |
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TWI715558B (zh) * | 2015-02-19 | 2021-01-11 | 美商太陽電子公司 | 太陽能電池及其製造方法 |
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EP3671840A4 (fr) * | 2017-08-16 | 2020-08-19 | Sony Corporation | Élément d'imagerie, élément d'imagerie en couches et dispositif d'imagerie à semi-conducteur |
Also Published As
Publication number | Publication date |
---|---|
JP2011524463A (ja) | 2011-09-01 |
EP2298032A4 (fr) | 2012-06-20 |
EP2298032A1 (fr) | 2011-03-23 |
TW200948179A (en) | 2009-11-16 |
TWI503050B (zh) | 2015-10-01 |
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