WO2009131144A1 - ガラス溶着方法 - Google Patents
ガラス溶着方法 Download PDFInfo
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- WO2009131144A1 WO2009131144A1 PCT/JP2009/057982 JP2009057982W WO2009131144A1 WO 2009131144 A1 WO2009131144 A1 WO 2009131144A1 JP 2009057982 W JP2009057982 W JP 2009057982W WO 2009131144 A1 WO2009131144 A1 WO 2009131144A1
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- glass
- laser beam
- glass member
- glass layer
- irradiation
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C27/00—Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
- C03C27/06—Joining glass to glass by processes other than fusing
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C23/00—Other surface treatment of glass not in the form of fibres or filaments
- C03C23/0005—Other surface treatment of glass not in the form of fibres or filaments by irradiation
- C03C23/0025—Other surface treatment of glass not in the form of fibres or filaments by irradiation by a laser beam
Definitions
- the present invention relates to a glass welding method for producing a glass welded body by welding a first glass member and a second glass member.
- a glass frit layer including a glass frit is formed between the first glass member and the second glass member along the annular welding planned region, and then the welding is scheduled. It is known that a first glass member and a second glass member are welded by irradiating a glass frit layer with a laser beam along a region (see, for example, Patent Document 1).
- the first glass member and the second glass member may not be reliably welded.
- this invention is made
- a glass welding method is a glass welding method for manufacturing a glass welded body by welding a first glass member and a second glass member. Crystallizing the glass layer by irradiating a part of the glass layer with the first laser beam along the annular welding planned region between the member and the second glass member. The first glass member and the second glass member by irradiating the glass layer with the second laser beam along the planned welding region, with the step of forming the portion and the crystallization portion as the irradiation start position and irradiation end position And a step of welding.
- the first glass member is irradiated by irradiating the glass layer with the second laser beam along the planned welding region with the crystallization portion formed in the glass layer as the irradiation start position and the irradiation end position. And the second glass member are welded.
- the glass layer is moved when the second laser beam is moved from the irradiation start position along the planned welding region. Is gradually heated.
- the glass layer is gradually cooled.
- the linear expansion coefficient of the crystallized portion is lower than the linear expansion coefficient of the glass layer, and the first glass member and the second glass member are firmly welded at the irradiation start position, Even if the irradiation position comes close to the irradiation start position, peeling between the first glass member and the second glass member welded at the irradiation start position is suppressed. Therefore, according to this glass welding method, it is possible to prevent the residual stress from being generated in the portion including the irradiation start position and the irradiation end position of the second laser beam. Therefore, it becomes possible to weld the 1st glass member and the 2nd glass member reliably.
- the glass frit at the irradiation position is set.
- the first glass member and the second glass member, which are welded at the irradiation start position are peeled off due to the melting / expansion of the layer. Therefore, if the irradiation position of the laser beam is further moved beyond the irradiation start position at a speed faster than the peeling speed, the first glass member and the second glass member can be re-welded.
- the glass welding method according to the present invention is a glass welding method for manufacturing a glass welded body by welding a first glass member and a second glass member, and the first glass member and the second glass.
- the first glass member and the second glass member are irradiated by irradiating a glass layer having a curved portion in which a crystallized portion is formed with a second laser beam along the planned welding region.
- a glass layer having a curved portion in which a crystallized portion is formed with a second laser beam along the planned welding region.
- the linear expansion coefficient of the crystallization part is lower than the linear expansion coefficient of the glass layer, and the first glass member and the second glass member are firmly welded in the crystallization part, Even if the irradiation position approaches the crystallization part, peeling between the first glass member and the second glass member welded in the crystallization part is suppressed. Therefore, according to this glass welding method, it can avoid that the curved part of a glass layer will be in the state of excessive heat input which may damage a 1st glass member or a 2nd glass member.
- the glass welding method according to the present invention it is preferable to form the crystallized portion so that the absorption rate of the second laser light gradually decreases toward the central portion.
- the glass layer can be heated more gently, while the crystallization portion is aligned along the planned welding region.
- the glass layer can be cooled more gradually.
- the first laser beam is pulse-oscillated and the second laser beam is continuously oscillated.
- the first glass member and the second glass member can be reliably welded.
- the first glass member and the second glass member can be reliably welded.
- FIG. 1 is a perspective view of a glass welded body manufactured by the first embodiment of the glass welding method according to the present invention.
- the glass welded body 101 includes a glass member (first glass member) 104 and a glass member (second glass member) through a glass layer 103 formed along the planned welding region R. ) 105 is welded.
- the glass members 104 and 105 are, for example, rectangular plate-like members made of non-alkali glass and having a thickness of 0.7 mm.
- the planned welding region R is set in a rectangular shape along the outer edge of the glass members 104 and 105. Yes.
- the glass layer 103 is made of, for example, amorphous low-melting glass (vanadium phosphate glass, lead borate glass, or the like), and is formed in a rectangular ring shape along the planned welding region R. In one curved portion of the glass layer 103, a crystallization portion 108 formed by crystallization of a part of the glass layer 103 is formed.
- amorphous low-melting glass vanadium phosphate glass, lead borate glass, or the like
- a powdery glass frit 102 made of low-melting glass (vanadium phosphate glass, lead borate glass, etc.) is fixed to the surface of the glass member 104, and rectangular annular welding is performed.
- a glass layer 103 is formed along the planned region R.
- a frit paste (kneaded glass frit 102, an organic solvent and a binder) is applied to the surface of the glass member 104 along the planned welding region R by a dispenser, screen printing or the like, and then the frit paste is applied.
- the glass member 104 is dried in a dryer to remove the organic solvent.
- the glass frit 102 is melted and re-solidified by firing at a higher temperature (temporary firing) to form the glass layer 103 on the glass member 104. .
- the powdery glass frit 102 causes light scattering that exceeds the absorption characteristics of the laser light absorbing pigment, so that the absorption rate of the laser light is low. (It looks white in visible light).
- the gap is filled and transparentized by melting and resolidification, and the absorption characteristic of the laser light absorbing pigment appears remarkably, so that the laser light absorption rate increases rapidly (black in visible light). Looks).
- the glass member 105 is placed on the glass member 104 through the glass layer 103, and the glass member 104 and the glass are pressed so that the glass member 105 is pressed against the glass member 104.
- the member 105 is fixed. Thereby, a glass layer 103 is formed between the glass member 104 and the glass member 105 along the rectangular annular planned welding region R.
- the glass layer 103 is irradiated with a laser beam (first laser beam) L ⁇ b> 1 by aligning a condensing spot on the glass layer 103 and irradiating one curved portion of the glass layer 103.
- the crystallized portion 108 is formed in one of the curved portions.
- the laser beam L1 is pulse-oscillated from a semiconductor laser having an oscillation wavelength of 940 nm, and is irradiated to one curved portion of the glass layer 103 under the conditions of a spot diameter of 1.6 mm, a laser power of 40 W, and an irradiation time of 300 msec.
- the laser light L1 is absorbed by the glass layer 103 having a high laser light absorption rate, and as a result, a spherical crystallized portion 108 in which the laser light absorption rate gradually decreases toward the central portion is formed.
- the crystallization part 108 As shown in FIG. 6, in the crystallization part 108, light scattering exceeding the absorption characteristics of the laser light absorbing pigment occurs at each crystalline interface or between the crystalline and amorphous interfaces. The absorptance of the laser light becomes low (appears white in visible light). In the crystallized portion 108, the laser light absorptance gradually decreases toward the central portion (in visible light, the central portion appears whiter).
- a focused spot is aligned with the glass layer 103, and the laser light (the first laser beam is applied to the glass layer 103 along the planned welding region R with the crystallization portion 108 as an irradiation start position and an irradiation end position. 2), the glass member 104 and the glass member 105 are welded to obtain the glass welded body 101.
- the laser beam L2 is continuously oscillated from a semiconductor laser having an oscillation wavelength of 940 nm, a spot diameter of 1.6 mm, a laser power of 40 W, and a scanning speed (relative moving speed of a focused spot of the laser beam L2 along the planned welding region R) is 10 mm.
- the glass layer 103 is irradiated under the condition of / sec. As a result, the laser beam L2 is absorbed by the glass layer 103 having a high laser beam absorption rate, and the glass layer 103 and its peripheral portion (surface portions of the glass members 104 and 105) are melted and re-solidified, whereby the glass member is obtained. 104 and the glass member 105 are welded.
- the glass layer 103 is irradiated with the laser beam L2 along the planned welding region R, so that the crystallization formed on the glass layer 103 when the glass member 104 and the glass member 105 are welded.
- the unit 108 is set as an irradiation start position and an irradiation end position.
- the laser beam absorptance in the crystallization part 108 is lower than the laser beam absorptivity in the glass layer 103 (see FIG. 6), so that the laser beam L2 is condensed from the irradiation start position along the planned welding region R.
- the glass layer 103 is gradually heated.
- the condensing spot of the laser beam L2 is moved to the irradiation end position along the planned welding region R, the glass layer 103 is gradually moved. It will be cooled.
- the crystallization part 108 is formed so that the absorptance of the laser beam gradually decreases toward the central part, the condensing spot of the laser beam L2 from the irradiation start position along the planned welding region R.
- the glass layer 103 can be heated more slowly when the is moved. The same applies to the cooling of the glass layer 103 when the focused spot of the laser beam L2 is moved along the planned welding region R to the irradiation end position.
- the linear expansion coefficient of the crystallization part 108 is lower than the linear expansion coefficient of the glass layer 103, and the glass member 104 and the glass member 105 are firmly welded at the irradiation start position. Therefore, even if the irradiation position of the laser beam L2, which is the position where the glass layer 103 is melted / expanded, approaches the irradiation start position, the separation between the glass member 104 and the glass member 105 that has been welded at the irradiation start position is suppressed. Is done.
- the glass welding method described above it is possible to prevent the residual stress from being generated in the portion including the irradiation start position and the irradiation end position of the laser beam L2. If the crystallization part 108 is continuously formed along the planned welding region R, the glass members 104 and 105 may be damaged because the shrinkage when the crystallization part 108 is formed is rapid.
- the laser beam L1 for forming the crystallized portion 108 is pulse-oscillated and the laser beam L2 for welding the glass member 104 and the glass member 105 is continuously oscillated, the glass members 104 and 105 can be damaged. While avoiding excessive heat input, the crystallized portion 108 can be reliably formed on a part of the glass layer 103, and the glass member 104 and the glass member 105 can be reliably welded. it can.
- the present invention is not limited to the first embodiment described above.
- the position where the crystallization part 108 is formed (that is, the irradiation start position and the irradiation end position of the laser beam L2) is not limited to the curved part of the planned welding region R, but is a straight part of the planned welding region R. Also good. Further, the welding planned region R is not limited to a rectangular ring shape, and may be a circular ring shape or the like as long as it is circular.
- the glass layer 103 may be formed along the planned welding region R by interposing the glass frit 102 between the glass member 104 and the glass member 105 without fixing the glass frit 102 to the glass member 104.
- FIG. 7 is a perspective view of a glass welded body manufactured by the second embodiment of the glass welding method according to the present invention.
- the glass welded body 201 includes a glass member (first glass member) 204 and a glass member (second glass member) via a glass layer 203 formed along the planned welding region R. ) 205 is welded.
- the glass members 204 and 205 are, for example, rectangular plate-shaped members made of non-alkali glass and having a thickness of 0.7 mm.
- the planned welding region R is set in a rectangular ring shape along the outer edges of the glass members 204 and 205. Yes.
- the glass layer 203 is made of, for example, amorphous low-melting glass (vanadium phosphate glass, lead borate glass, etc.), and is formed in a rectangular ring shape along the planned welding region R. In each of the four curved portions 203a of the glass layer 203, a crystallized portion 208 formed by crystallizing a part of the glass layer 203 is formed.
- amorphous low-melting glass vanadium phosphate glass, lead borate glass, etc.
- a powdery glass frit 202 made of low melting glass (vanadium phosphate glass, lead borate glass, etc.) is fixed to the surface of the glass member 204, and rectangular annular welding is performed.
- a glass layer 203 is formed along the planned region R.
- a frit paste (kneaded glass frit 202, organic solvent and binder) is applied to the surface of the glass member 204 along the planned welding region R by a dispenser, screen printing or the like, and then the frit paste is applied.
- the glass member 204 is dried in a dryer to remove the organic solvent.
- the glass member 204 is heated in a heating furnace to remove the binder, and further baked (temporarily baked) at a high temperature to melt and resolidify the glass frit 202 to form the glass layer 203 on the glass member 204. .
- the powdery glass frit 202 causes light scattering that exceeds the absorption characteristics of the laser light absorbing pigment, so that the absorption rate of the laser light is low. (It looks white in visible light).
- the gap is filled and made transparent by melting and resolidification, and the absorption characteristic of the laser light absorbing pigment appears remarkably, so that the absorption rate of the laser light rapidly increases (black in visible light). Looks).
- the glass member 205 is disposed on the glass member 204 through the glass layer 203, and the glass member 204 and the glass are pressed so that the glass member 205 is pressed against the glass member 204.
- the member 205 is fixed.
- a glass layer 203 is formed between the glass member 204 and the glass member 205 along the rectangular annular planned welding region R.
- the glass layer 203 is irradiated with a laser beam (first laser beam) L ⁇ b> 1 by aligning a focused spot on the glass layer 203 and irradiating each curved portion 203 a of the glass layer 203.
- a crystallization part 208 is formed in each of the curved parts 203a.
- the laser beam L1 is pulse-oscillated from a semiconductor laser having an oscillation wavelength of 940 nm, and is irradiated to one curved portion 203a of the glass layer 203 under the conditions of a spot diameter of 1.6 mm, a laser power of 40 W, and an irradiation time of 300 msec.
- the laser beam L1 is absorbed by the glass layer 203 having a high laser beam absorption rate, and as a result, a spherical crystallized portion 208 is formed in which the laser beam absorption rate gradually decreases toward the center.
- the crystallized portion 208 As shown in FIG. 12, in the crystallized portion 208, light scattering exceeding the absorption characteristics of the laser light absorbing pigment occurs at each crystalline interface or between the crystalline and amorphous interfaces. The absorptance of the laser light becomes low (appears white in visible light). In the crystallized portion 208, the absorptance of the laser light gradually decreases toward the central portion (in visible light, the central portion appears whiter).
- a focused spot is aligned with the glass layer 203, and laser light is applied to the glass layer 203 along the planned welding region R with one crystallization portion 208 serving as an irradiation start position and an irradiation end position.
- the glass member 204 and the glass member 205 are welded to obtain a glass welded body 201.
- the laser beam L2 is continuously oscillated from a semiconductor laser having an oscillation wavelength of 940 nm, a spot diameter of 1.6 mm, a laser power of 40 W, and a scanning speed (relative moving speed of a focused spot of the laser beam L2 along the planned welding region R) is 10 mm.
- the glass layer 203 is irradiated under the condition of / sec. Thereby, the laser beam L2 is absorbed by the glass layer 203 having a high absorption rate of the laser beam, and the glass layer 203 and its peripheral portion (surface portions of the glass members 204 and 205) are melted and re-solidified. 204 and the glass member 205 are welded.
- each curved portion 203a of the glass layer 203 is previously provided.
- the crystallized portion 208 is formed in
- the absorption rate of the laser beam in the crystallization portion 208 is lower than the absorption rate of the laser beam in the glass layer 203 (see FIG. 12), the collection of the laser beam L2 from the crystallization portion 208 along the planned welding region R.
- the glass layer 203 is gradually heated.
- the condensing spot of the laser beam L2 is moved to the crystallization portion 208 along the planned welding region R, the glass layer 203 is It will be cooled gradually.
- each crystallization part 208 is formed so that the absorption rate of the laser light gradually decreases toward the center part, the collection of the laser light L2 from the crystallization part 208 along the planned welding region R.
- the glass layer 203 can be heated more slowly when the light spot is moved. The same applies to the cooling of the glass layer 203 when the condensing spot of the laser beam L2 is moved to the crystallization part 208 along the planned welding region R.
- the linear expansion coefficient of the crystallization part 208 is lower than the linear expansion coefficient of the glass layer 203, and the glass member 204 and the glass member 205 are firmly welded in each crystallization part 208. Therefore, even if the irradiation position of the laser beam L2, which is the position where the glass layer 203 is melted / expanded, approaches the crystallization part 208, the glass member 204 and the glass member 205 that have been welded in the crystallization part 208 are separated. Is suppressed.
- the respective curved portions 203a of the glass layer 203 are in a state of excessive heat input that can damage the glass members 204 and 205.
- the shrinkage when the crystallization part 208 is formed is abrupt, and the glass members 204 and 205 may be damaged.
- the laser beam L1 for forming the crystallized portion 208 is pulse-oscillated and the laser beam L2 for welding the glass member 204 and the glass member 205 is continuously oscillated, the glass members 204 and 205 can be damaged. While avoiding an excessive heat input state, the crystallized portion 208 can be reliably formed on the curved portion 203a of the glass layer 203, and the glass member 204 and the glass member 205 are reliably welded. Can do.
- the glass member 204 and the glass member 205 are firmly welded by the curved portion 203a of the glass layer 203 through the crystallization portion 208, the curved portion 203a where stress concentration easily occurs.
- the glass member 204 and the glass member 205 are reliably prevented from peeling off.
- FIG. 13 is a graph showing the relationship between the laser light irradiation position from the irradiation start position to the irradiation end position and the temperature at the laser light irradiation position during laser light irradiation.
- the result represented with the dashed-dotted line is based on the conventional glass welding method
- the result represented with the continuous line is based on the glass welding method mentioned above.
- the scanning speed of the laser light L2 is high. Since it falls at each curved part 203a, temperature rises at each curved part 203a at the time of irradiation of the laser beam L2. Therefore, there is a possibility that the glass members 204 and 205 may be damaged due to excessive heat input in each of the curved portions 203a.
- the crystallized portion 208 having a low laser light absorption rate is not formed in the curved portion 203a of the glass layer 203 which is the irradiation start position and the irradiation end position of the laser light L2, irradiation is performed along the planned welding region R.
- the condensing spot of the laser beam L2 is moved from the start position, the temperature of the glass layer 203 rapidly increases, and on the other hand, the condensing spot of the laser beam L2 is moved along the planned welding region R to the irradiation end position. When this is done, the temperature of the glass layer 203 decreases rapidly. Accordingly, there is a possibility that residual stress may be generated in a portion including the irradiation start position and the irradiation end position of the laser beam L2.
- the scanning speed of the laser light L2 is set to each curved portion 203a. Even if the laser beam L2 falls, the temperature rise at each curved portion 203a is suppressed during the irradiation with the laser beam L2. Accordingly, it is possible to prevent the glass members 204 and 205 from being damaged due to excessive heat input in each of the curved portions 203a.
- the crystallized portion 208 having a low absorption rate of the laser beam is formed in the curved portion 203a of the glass layer 203 which is the irradiation start position and the irradiation end position of the laser beam L2, irradiation is performed along the planned welding region R.
- the condensing spot of the laser beam L2 is moved from the start position, the temperature of the glass layer 203 gradually increases, and on the other hand, the condensing spot of the laser beam L2 is moved along the planned welding region R to the irradiation end position. When this is done, the temperature of the glass layer 203 gradually decreases. Accordingly, it is possible to prevent the residual stress from being generated in the portion including the irradiation start position and the irradiation end position of the laser beam L2.
- the present invention is not limited to the second embodiment described above.
- the welding planned region R is not limited to a rectangular ring shape, and may be a circular ring shape or the like as long as it is circular.
- the irradiation start position and irradiation end position of the laser beam L2 for welding the glass member 204 and the glass member 205 are not limited to the crystallization portion 208, and the crystallization portion 208 is not formed in the glass layer 203. It may be a part. Further, the irradiation start position and the irradiation end position of the laser beam L2 may be different from each other.
- the curved portion 203a of the glass layer 203 is not limited to a bent one, and may be curved.
- a crystallization portion 208 may be formed at the center of the curved portion, or as shown in FIG. 14B. As described above, the crystallized portions 208 may be formed at both ends of the curved portion.
- the laser beam L2 for welding the glass member 204 and the glass member 205 may not be scanned in a single stroke.
- the single laser beam L2 is reciprocated a plurality of times. You may scan, and as shown in FIG.15 (b), you may scan so that the multi laser beam L2 may reciprocate once each.
- the glass layer 203 may be formed along the planned welding region R by interposing the glass frit 202 between the glass member 204 and the glass member 205 without fixing the glass frit 202 to the glass member 204. .
- the first glass member and the second glass member can be reliably welded.
Abstract
Description
[第1の実施形態]
[第2の実施形態]
Claims (4)
- 第1のガラス部材と第2のガラス部材とを溶着してガラス溶着体を製造するガラス溶着方法であって、
前記第1のガラス部材と前記第2のガラス部材との間に、環状の溶着予定領域に沿ってガラス層を形成する工程と、
前記ガラス層の一部に第1のレーザ光を照射することにより、前記ガラス層に結晶化部を形成する工程と、
前記結晶化部を照射開始位置及び照射終了位置として前記溶着予定領域に沿って前記ガラス層に第2のレーザ光を照射することにより、前記第1のガラス部材と前記第2のガラス部材とを溶着する工程と、を含むことを特徴とするガラス溶着方法。 - 第1のガラス部材と第2のガラス部材とを溶着してガラス溶着体を製造するガラス溶着方法であって、
前記第1のガラス部材と前記第2のガラス部材との間に、環状の溶着予定領域に沿ってガラス層を形成する工程と、
前記ガラス層の曲部に第1のレーザ光を照射することにより、前記ガラス層に結晶化部を形成する工程と、
前記溶着予定領域に沿って前記ガラス層に第2のレーザ光を照射することにより、前記第1のガラス部材と前記第2のガラス部材とを溶着する工程と、を含むことを特徴とするガラス溶着方法。 - 前記第2のレーザ光の吸収率が中心部に向かって漸次的に低下するように前記結晶化部を形成することを特徴とする請求項1又は2記載のガラス溶着方法。
- 前記第1のレーザ光をパルス発振させ、前記第2のレーザ光を連続発振させることを特徴とする請求項1又は2記載のガラス溶着方法。
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CN200980114477XA CN102015567B (zh) | 2008-04-25 | 2009-04-22 | 玻璃熔接方法 |
US12/989,244 US8490430B2 (en) | 2008-04-25 | 2009-04-22 | Process for fusing glass |
DE112009000987T DE112009000987T5 (de) | 2008-04-25 | 2009-04-22 | Verfahren zum Schmelzen von Glas |
KR1020107019662A KR101519693B1 (ko) | 2008-04-25 | 2009-04-22 | 유리용착방법 |
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JP2008-115580 | 2008-04-25 | ||
JP2008115580A JP5264266B2 (ja) | 2008-04-25 | 2008-04-25 | ガラス溶着方法 |
JP2008-115583 | 2008-04-25 | ||
JP2008115583A JP5264267B2 (ja) | 2008-04-25 | 2008-04-25 | ガラス溶着方法 |
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KR (1) | KR101519693B1 (ja) |
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Also Published As
Publication number | Publication date |
---|---|
KR20100135734A (ko) | 2010-12-27 |
CN102015567A (zh) | 2011-04-13 |
US20110113828A1 (en) | 2011-05-19 |
DE112009000987T5 (de) | 2011-03-24 |
US8490430B2 (en) | 2013-07-23 |
KR101519693B1 (ko) | 2015-05-12 |
TW201004884A (en) | 2010-02-01 |
CN102015567B (zh) | 2013-08-28 |
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