WO2009116475A1 - 圧力センサ故障診断方法及びコモンレール式燃料噴射制御装置 - Google Patents
圧力センサ故障診断方法及びコモンレール式燃料噴射制御装置 Download PDFInfo
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- WO2009116475A1 WO2009116475A1 PCT/JP2009/054994 JP2009054994W WO2009116475A1 WO 2009116475 A1 WO2009116475 A1 WO 2009116475A1 JP 2009054994 W JP2009054994 W JP 2009054994W WO 2009116475 A1 WO2009116475 A1 WO 2009116475A1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/30—Controlling fuel injection
- F02D41/38—Controlling fuel injection of the high pressure type
- F02D41/3809—Common rail control systems
- F02D41/3836—Controlling the fuel pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/22—Safety or indicating devices for abnormal conditions
- F02D41/222—Safety or indicating devices for abnormal conditions relating to the failure of sensors or parameter detection devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/24—Electrical control of supply of combustible mixture or its constituents characterised by the use of digital means
- F02D41/2406—Electrical control of supply of combustible mixture or its constituents characterised by the use of digital means using essentially read only memories
- F02D41/2425—Particular ways of programming the data
- F02D41/2429—Methods of calibrating or learning
- F02D41/2451—Methods of calibrating or learning characterised by what is learned or calibrated
- F02D41/2464—Characteristics of actuators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D43/00—Conjoint electrical control of two or more functions, e.g. ignition, fuel-air mixture, recirculation, supercharging or exhaust-gas treatment
- F02D43/02—Conjoint electrical control of two or more functions, e.g. ignition, fuel-air mixture, recirculation, supercharging or exhaust-gas treatment using only analogue means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/22—Safety or indicating devices for abnormal conditions
- F02D41/222—Safety or indicating devices for abnormal conditions relating to the failure of sensors or parameter detection devices
- F02D2041/223—Diagnosis of fuel pressure sensors
Definitions
- the present invention relates to sensor failure detection, and in particular, to improvements in speediness and simplicity.
- an electronic control device for an internal combustion engine of an automobile typified by a diesel engine
- various sensors are provided, and detection signals thereof are used for operation control of the internal combustion engine.
- a pressure sensor for detecting a rail pressure in a common rail fuel injection control device is important for realizing appropriate fuel injection, and various measures for detecting a failure have been proposed. .
- the present invention has been made in view of the above circumstances, and provides a pressure sensor failure diagnosis method and a common rail fuel injection control device that enable failure diagnosis with a simple configuration without providing a dedicated circuit for failure diagnosis. It is to provide.
- the pressure control valve is provided in the fuel return path from the common rail, and the rail pressure detected by the pressure sensor is converted into the engine operation information by the drive control of the pressure control valve.
- Control based on the target rail pressure calculated based on The pressure control valve is energized with a current value corrected using a predetermined correction coefficient with respect to a current value determined according to the target rail pressure based on a drive characteristic of the predetermined pressure control valve stored in advance.
- the predetermined correction coefficient is obtained by calculating a current value determined based on a driving characteristic of the predetermined pressure control valve with respect to the target rail pressure and a rail pressure detected by the pressure sensor as the target rail pressure or a predetermined value.
- a method for diagnosing a failure of the pressure sensor in a common rail fuel injection control device configured to be stored and updated There is provided a fault diagnosis method for a pressure sensor configured to diagnose a fault of the pressure sensor when a learning value of a correction coefficient in the learning process deviates from a predetermined range.
- a high-pressure pump device that pumps fuel to the common rail
- a pressure control valve provided in a fuel return passage from the common rail
- a pressure sensor that detects the pressure of the common rail
- An electronic control unit for controlling the driving of the high-pressure pump device and the pressure control valve, The electronic control unit calculates a target rail pressure based on engine operation information, and sets the pressure control valve to a predetermined pre-stored value so that the rail pressure detected by the pressure sensor becomes the target rail pressure.
- the predetermined correction coefficient is obtained by calculating a current value determined based on a driving characteristic of the predetermined pressure control valve with respect to the target rail pressure and a rail pressure detected by the pressure sensor as the target rail pressure or a predetermined value. In order to obtain an allowable range, it is calculated by a predetermined arithmetic expression based on the current value supplied to the pressure control valve, and the correction coefficient is calculated by a learning process together with the rail pressure at the time of calculation for each calculation.
- a common rail fuel injection control device configured to be stored and updated,
- the electronic control unit is A common rail fuel configured to determine whether or not a learning value of a correction coefficient in the learning process is within a predetermined range, and to determine that the pressure sensor is faulty when it is determined that the learning value is out of the predetermined range.
- An injection control device is provided.
- the learning value in the existing learning process related to the drive control of the pressure control valve which is executed as part of the fuel injection control, is used for determining whether or not there is a failure in the pressure sensor, and the variation in the pressure sensor Because it is configured to determine whether or not there is a failure within the range of variation in the learning value caused by the pressure sensor failure diagnosis can be realized with a simple configuration without providing a dedicated circuit for failure diagnosis. It is possible to provide a common rail fuel injection control device having a high level.
- FIG. 1 is a configuration diagram illustrating a configuration example of a common rail fuel injection control device to which a pressure sensor failure diagnosis method according to an embodiment of the present invention is applied. It is a subroutine flowchart which shows the procedure of the pressure sensor failure diagnosis process performed by the electronic control unit which comprises the common rail type fuel injection control apparatus shown by FIG. It is a characteristic line figure which shows an example of the electricity supply characteristic of the pressure control valve used for the common rail type
- FIG. 6A is an explanatory diagram for explaining an initial performance correction of a pressure sensor
- FIG. 6A is an explanatory diagram showing an example of output characteristics of a central product of the pressure sensor
- FIG. 6B is a diagram showing a correction code and a deviation amount
- FIG. 6C is an explanatory diagram for explaining the correspondence relationship
- FIG. 6C is an explanatory diagram for explaining an output characteristic example of the pressure sensor stored in the electronic control unit after the initial performance correction is performed.
- FIGS. 1 to 6 The members and arrangements described below do not limit the present invention and can be variously modified within the scope of the gist of the present invention.
- the internal combustion engine injection control device shown in FIG. 1 is particularly configured as a common rail fuel injection control device.
- the common rail fuel injection control device includes a high pressure pump device 50 that pumps high pressure fuel, a common rail 1 that stores the high pressure fuel pumped by the high pressure pump device 50, and a high pressure fuel supplied from the common rail 1 as a diesel engine.
- a plurality of fuel injection valves 2-1 to 2-n (hereinafter referred to as “engine”) for supplying fuel to three cylinders, and an electronic control unit for executing fuel injection control processing, pressure sensor failure diagnosis processing (to be described later), etc. 1 is represented as “ECU”) 4 as a main component.
- ECU electronic control unit for executing fuel injection control processing, pressure sensor failure diagnosis processing (to be described later), etc.
- Such a configuration itself is the same as the basic configuration of this type of fuel injection control apparatus that has been well known.
- the high-pressure pump device 50 has a known and well-known configuration in which the supply pump 5, the metering valve 6, and the high-pressure pump 7 are configured as main components.
- the fuel in the fuel tank 9 is pumped up by the supply pump 5 and supplied to the high-pressure pump 7 through the metering valve 6.
- the metering valve 6 an electromagnetic proportional control valve is used, and the amount of energization is controlled by the electronic control unit 4, so that the flow rate of the fuel supplied to the high pressure pump 7, in other words, the discharge of the high pressure pump 7. The amount is to be adjusted.
- a return valve 8 is provided between the output side of the supply pump 5 and the fuel tank 9 so that surplus fuel on the output side of the supply pump 5 can be returned to the fuel tank 9. .
- the supply pump 5 may be provided separately from the high-pressure pump device 50 on the upstream side of the high-pressure pump device 50 or may be provided in the fuel tank 9.
- the fuel injection valves 2-1 to 2 -n are provided for each cylinder of the diesel engine 3, and are supplied with high-pressure fuel from the common rail 1 and perform fuel injection by injection control by the electronic control unit 4. ing.
- the common rail 1 of the present invention is provided with a pressure control valve 12 in a return passage (not shown) for returning surplus high-pressure fuel to the tank 9 and is used together with the metering valve 6 to control rail pressure. ing.
- appropriate rail pressure control is realized by changing the operation states of the metering valve 6 and the pressure control valve 12 in accordance with the operation state of the engine 3.
- the rail pressure control in the embodiment of the present invention by the metering valve 6 and the pressure control valve 12 will be briefly described.
- the pressure control valve 12 is fully closed, that is, While the flow path from the common rail 1 to the return passage is closed, there is a rail pressure control state in which a desired rail pressure is obtained by adjusting the fuel discharge amount from the metering valve 6.
- a second rail pressure control state there is a rail pressure control state in which a desired rail pressure is obtained by adjusting the valve opening degree of the pressure control valve 12 while the metering valve 6 is fully opened.
- a third rail pressure control state there is a rail pressure control state in which the metering valve 6 and the pressure control valve 12 are respectively set to predetermined valve openings to obtain a desired rail pressure.
- the electronic control unit 4 has, for example, a microcomputer (not shown) having a known and well-known configuration, a storage element (not shown) such as a RAM and a ROM, and a fuel injection valve 2-
- a drive circuit (not shown) for driving 1 to 2-n and an energization circuit (not shown) for energizing the metering valve 6 and the pressure control valve 12 are configured as main components. It has become a thing.
- various detection signals such as the engine speed and the accelerator opening are used to control the operation of the engine 3 and fuel injection. It is input to be used for control.
- FIG. 2 is a subroutine flowchart showing a procedure of pressure sensor failure diagnosis processing executed by the electronic control unit 4.
- the pressure sensor failure diagnosis according to the embodiment of the present invention will be described with reference to FIG. Processing will be described.
- the outline of the pressure sensor failure diagnosis process will be described.
- a learning process related to the pressure control valve 12 is performed as one process of the fuel injection control process in the common rail fuel injection control device.
- the learning value acquired in this learning process is used for determining whether or not the pressure sensor 11 has failed.
- the learning process related to the pressure control valve 12 refers to the correction coefficient used to calculate the energization current and the actual rail at that time when the target rail pressure is set and the energization of the pressure control valve 12 is performed.
- the pressure is stored in a predetermined storage area of the electronic control unit 4 and the stored value is updated each time a new value is acquired.
- the learning process itself is conventionally known, and the basic process procedure of the learning process in the embodiment of the present invention is the same as the conventionally known learning process. Detailed description here will be omitted.
- Such learning processing is performed, as will be described below, to correct a deviation between a predetermined pressure control valve energization characteristic stored in advance in the electronic control unit 4 and an actual energization characteristic of the pressure control valve 12. Because.
- the pressure control valve 12 is an electromagnetic type, that is, has an electromagnetic coil (not shown), it is avoided that the electrical characteristics vary to some extent as shown in FIG. hard.
- the horizontal axis represents the current value of the pressure control valve 12, and the vertical axis represents the rail pressure.
- the characteristic line labeled “Min-PCV” is the characteristic example where the rail pressure is the lowest
- the characteristic line labeled “Max-PCV” is the characteristic example where the rail pressure is the highest.
- a characteristic line denoted as “PCV-CUR” represents a characteristic example located almost in the center among variations in the characteristics of the pressure control valve 12.
- the electronic control unit 4 stores in advance the correlation of the energization current with respect to each rail pressure for the pressure control valve, and this correlation is a characteristic of a so-called central product. That is, the correlation between the rail pressure and the energization current of the pressure control valve varies, and the correlation is located at the center of the range of the variation, in other words, the standard correlation between the rail pressure and the energization current.
- the relationship (see the characteristic line labeled “PCV-CUR” in FIG. 3) is stored in advance.
- the required rail pressure (target rail pressure) is calculated from the engine speed, the accelerator opening, the rail pressure, and the like. .
- the rail pressure control is executed by selecting variously from among the three control modes. As a control mode in which the rail pressure is controlled by changing the degree, there is the above-described second rail pressure control state.
- the electrical characteristics of the pressure control valve 12 vary to some extent with respect to the characteristics of the central product. Therefore, the variation in the actual electrical characteristics of the pressure control valve 12 is taken into consideration with respect to the energization amount (energization current value) Is of the pressure control valve 12 determined from the stored data in the electronic control unit 4 with respect to the target rail pressure. Then, the correction using the correction coefficient Cv as described later is performed, the energization to the pressure control valve 12 is started with the current value after the correction, and the energization drive is feedback-controlled so that the desired rail pressure is obtained. It has become so.
- the energization amount energization current value
- the energization current value Is for the target rail pressure is determined based on the characteristics of the central product of the pressure control valve 12 stored in advance in the electronic control unit 4. Is obtained from the predetermined storage area of the electronic control unit 4 and then the energization current value Is is corrected by the correction coefficient Cv, that is, specifically, Specifically, Is ⁇ Cv is calculated, and the result of multiplication is energized and driven as a current to be actually energized to the pressure control valve 12.
- the learning process related to the pressure control valve 12 described above is performed, and the learning value acquisition count n is a predetermined number K. Is determined (see step S100 in FIG. 2).
- the learning value is specifically the correction coefficient Cv and the actual rail pressure paired with the correction coefficient Cv as described above.
- step S100 The determination process in step S100 is repeatedly executed until it is determined that acquisition of the learning value exceeding the predetermined number K is repeated, and when it is determined that acquisition of the learning value exceeding the predetermined number K is repeated (in the case of YES). Then, the process proceeds to step S102 described below.
- the number n of learning value acquisitions exceeds the predetermined number K.
- the learning is repeated a certain number of times, so that the possibility that the correction coefficient Cv greatly deviates is reduced, and the failure determination is more reliable. It is because it can be performed.
- step S102 every time a new learning value is obtained in the learning process related to the pressure control valve 12 that is performed as a separate process, the learning value is taken in (see step S102 in FIG. 2). ), It is determined whether or not the captured learning value X is within a predetermined range, that is, whether or not ⁇ ⁇ X ⁇ is satisfied (see step S104 in FIG. 2).
- the predetermined lower limit value ⁇ and the predetermined upper limit value ⁇ are set based on a range in which the learning value of the correction coefficient Cv described above varies due to variations in output characteristics of the pressure sensor 11. Is. That is, first, data on variation in output characteristics of the pressure sensor 11 is acquired in advance by simulation, testing, or the like. Next, the range in which the learning value of the correction coefficient Cv varies when the detection signal of the pressure sensor 11 varies in the range of the data related to the obtained variation is acquired by simulation or test.
- the lower limit value is ⁇ ′ and the upper limit value is ⁇ ′.
- the lower limit value ⁇ is at least equal to ⁇ ′ or smaller than ⁇ ′, ⁇ 1 ( ⁇ 1 ⁇ ′).
- the upper limit value ⁇ is at least equal to ⁇ ′ or a value ⁇ 1 ( ⁇ 1> ⁇ ) larger than ⁇ ′.
- step S104 If it is determined in step S104 that ⁇ ⁇ X ⁇ is satisfied (in the case of YES), the pressure sensor 11 is normal and the series of processing is terminated, and the main routine (not shown) is performed. Returning, after other necessary processing is performed, the series of processing shown in FIG. 2 is executed again. On the other hand, when it is determined in step S104 that ⁇ ⁇ X ⁇ is not satisfied (in the case of NO), it is determined that the pressure sensor 11 is out of order and an error determination is made, and a necessary alarm display or alarm sound is generated. Is generated, and a series of processing is terminated (see step S106 in FIG. 2). In FIG. 2, “RDS” means the pressure sensor 11.
- reference values a1 and b1 that are determined to be failures are the pressure sensor 11 and pressure that cause variations in characteristics of the pressure sensor 11 and the pressure control valve 12, and variations in learned values of the pressure control valve 12. Other factors other than the control valve 12 must be taken into consideration.
- FIG. 4 is a schematic diagram schematically showing a distribution example of the variation of the correction coefficient Cv due to the variation of each element for a plurality of typical factors that affect the correction coefficient Cv.
- a characteristic line denoted by reference symbol Gv schematically shows an example of variation in the correction coefficient Cv due to variation in electrical characteristics of the pressure control valve 12.
- the variation in the correction coefficient Cv due to the variation in the electrical characteristics of the pressure control valve 12 is approximately approximated to a normal distribution.
- the pressure sensor 11 can be cited.
- the characteristic line with the symbol Gs schematically shows the variation in the correction coefficient Cv due to the variation in the electrical characteristics of the pressure sensor 11.
- the characteristic line with the symbol Ga schematically represents variations in the correction coefficient Cv due to variations in factors that affect the correction coefficient Cv other than the pressure control valve 12 and the pressure sensor 11. It is.
- the value of the correction coefficient Cv eventually varies including the variation of the plurality of factors described above.
- the correction coefficient Cv which includes many factors of variation as described above, is used for determining the failure of the pressure sensor 11, for example, when the electrical characteristics of the pressure control valve 12 are close to the central product. Only when the electrical characteristics of the pressure sensor 11 are considerably deteriorated is the above-described determination reference value a1 or less, or b1 or more, and therefore, there is a defect that failure is not quickly detected.
- the variation in the learning value of the correction coefficient Cv mainly taking into account the variation in the pressure sensor 11 is used as a criterion for failure diagnosis.
- the variation of the correction coefficient Cv due to the variation of the electrical characteristics of the pressure sensor 11 see the characteristic line to which the reference sign Gs is attached in FIG. 4
- the range of variation of the correction coefficient Cv as represented by the characteristic line with the symbol G is used as a criterion for failure diagnosis. For this reason, the variation in the electrical characteristics of the pressure sensor 11 described above is mainly considered as compared with the variation in the correction coefficient Cv including the variation in a plurality of possible factors (see the characteristic line labeled Gt in FIG. 4).
- the variation of the corrected correction coefficient Cv (see the characteristic line labeled G in FIG. 4) is sufficiently small so that failure diagnosis of the pressure sensor 11 can be performed quickly.
- the target rail pressure is multiplied by the correction coefficient Cv to the energization current value) Is determined based on the characteristics of the central product of the pressure control valve 12 stored in the electronic control unit 4.
- the correction of Is is performed, but the form of correction is not necessarily limited to multiplying by the correction coefficient Cv, and division, addition, subtraction, and the like can be appropriately selected.
- the method of setting the correction coefficient Cv is not necessarily limited to the above-described form.
- the pressure sensor 11 is an important element for realizing appropriate rail pressure control, but the actual condition is that the output characteristics vary among the individual sensors. It is.
- the electronic control unit 4 the output characteristics of a pressure sensor (central product) whose output characteristics are standard are stored in advance in a predetermined storage area.
- the correlation between the output voltage of the pressure sensor input to the electronic control unit 4 and the rail pressure is stored as a map or arithmetic expression. Has been.
- the rail pressure at that time is obtained from the correlation stored in advance as described above from the output voltage of the input pressure sensor 11, and this is used as the actual pressure to determine the rail pressure as the target rail pressure. It is used for feedback control. If the output characteristics of the pressure sensor 11 are almost the same as the characteristics of the central product stored in the electronic control unit 4 or within the allowable range, no problem will occur, but if the output characteristics deviate beyond the allowable range. In terms of control in the electronic control unit 4, even if it is determined that the rail pressure has reached the target rail pressure, the actual pressure will be different, leading to various problems such as failure to achieve the desired appropriate fuel injection. .
- the correction of the output characteristics of the pressure sensor in the embodiment of the present invention is the characteristic of the central product of the pressure sensor stored in the electronic control unit 4 during the manufacturing process of the common rail fuel injection control device. Is corrected based on the output characteristics of the pressure sensor 11 that is actually installed (the initial performance correction of the pressure sensor). Thereafter, the correlation between the corrected rail pressure and the output voltage of the pressure sensor is referred to as rail pressure control. It is intended to be used.
- each pressure sensor 11 that is, the correlation of the output voltage with respect to the rail pressure is measured.
- a deviation between the measured specific output characteristic of the pressure sensor 11 and the output characteristic of the central product stored in the electronic control unit 4 is obtained and coded.
- the output characteristic of the central product of the pressure sensor is represented by a solid characteristic line with a symbol gs in FIG. 5, and the output characteristic of the pressure sensor 11 is denoted with a symbol g1 in FIG. It is assumed that it is represented by the characteristic line of the two-dot chain line.
- the output characteristic of the pressure sensor 11 is a characteristic in which a voltage higher than that of the central product is output with respect to the same rail pressure, except for a part of the pole, as compared with the output characteristic of the central product. .
- the deviation amount of the output voltage of the central product with respect to the output voltage of the pressure sensor 11 at each measured rail pressure is calculated, and the deviation amount is coded according to a predetermined and selected code system.
- a code obtained by coding the individual deviation amounts is referred to as a “correction code” for convenience.
- the pressure sensor 11 is assumed to have an output characteristic example denoted by reference numeral g1 in FIG. 5, and the output characteristic of the central product is shown in FIG. 6A. In this case, an example of the correspondence between the deviation amount of both characteristics and the correction code is shown.
- the deviation amount is a deviation of the output voltage of the central product with respect to the actual output voltage of the pressure sensor 11 at the same rail pressure.
- the correction code z has a deviation amount of ⁇ 0.1 (V) at a rail pressure of 200 (MPa).
- the output voltage of the pressure sensor 11 is 0.1 (V) lower than the actual output voltage of the pressure sensor 11, that is, the output voltage of the pressure sensor 11 is 0.1 (V) higher, more specifically, It means 4.4 (V).
- Other correction codes and deviation amounts can be similarly solved.
- the correction code is obtained by converting the deviation amount and the information on which rail pressure the deviation amount is into a predetermined code, and the correction code needs to be limited to a specific one.
- a barcode is preferred.
- a reading device for reading the bar code and inputting it to the electronic control unit 4 is necessary. The detailed description of will be omitted.
- the correction code is input to the electronic control unit 4.
- the correction code is input by an input device corresponding to the type of the correction code being used.
- the correction code is input to the electronic control unit 4 via a barcode reader (not shown).
- a character input device typified by a so-called keyboard or character input tablet may be used.
- a correction code decoding (decoding) process stored in the electronic control unit 4 is started, and the correction code is handled.
- the deviation amount and the rail pressure at which the deviation amount occurs are decoded.
- the decoding process of the correction code is different depending on the code system used for encoding, and the decoding process itself may be conventionally known and well-known as in the encoding, and is not limited to a specific one. Detailed description here is omitted.
- the output voltage in the output characteristic of the central product stored in the electronic control unit 4 is corrected, and the output characteristic is rewritten.
- the output characteristic of the central product of the pressure sensor stored in the electronic control unit 4 is rewritten based on the actual characteristic of the pressure sensor 11, so that the correct rail pressure detected by the pressure sensor 11 is obtained. It will be used for rail pressure control. Further, by performing the initial characteristic correction of the pressure sensor 11 in this manner, a criterion for determining whether or not the number of acquisitions of the learned value is sufficient in the pressure sensor failure diagnosis process shown in FIG.
- the value of the predetermined number K which is a value, can be reduced, and the processing time for failure determination can be shortened.
- a resistor is provided between the pressure sensor 11 and the electronic control unit 4, and the electronic control is performed.
- the voltage input to the unit 4 may be made to coincide with the central product in a pseudo manner.
- the electronic control unit 4 rewrites the output characteristics of the central product by software processing as described above. The same action and effect can be obtained.
- the initial performance correction of the pressure sensor 11 as described above can be similarly applied to the pressure control valve 12.
- the correction of the initial performance of the pressure control valve 12 will be generally described below with reference to FIGS. 3 and 6.
- the actual energization characteristic of each pressure control valve 12, that is, the correlation of the energization current with respect to the rail pressure is measured (see FIG. 3). In this case, it is preferable to measure the relationship of the energization current to a plurality of rail pressures as much as possible.
- the amount of deviation between the measured energizing current of the pressure control valve 12 for a plurality of rail pressures and the energizing current for the same rail pressure in the central product of the pressure control valve stored in the electronic control unit 4 is obtained.
- the “deviation amount” is a deviation amount of the energization current of the central product with respect to the energization current of the pressure control valve 12 as in the initial performance correction of the pressure sensor.
- correction codes for individual deviation amounts are obtained as in the case of initial performance correction of the pressure sensor (see FIG. 6B).
- the specific code system used for encoding and the information included in the correction code are as described above in the example of the pressure sensor, and thus detailed description thereof is omitted here. Then, by inputting the correction code to the electronic control unit 4, the correction code decoding process is executed, and the energization characteristics of the central product of the pressure control valve are rewritten based on the decoding result.
- the energization characteristic of the pressure control valve 12 affects the variation of the correction coefficient Cv only by the variation of the measurement result of the energization characteristic. Therefore, as shown in FIG. 4 as an example of the characteristic line with Gvm, the characteristic line is sufficiently smaller than the characteristic line with Gv.
- the total variation of the correction coefficient Cv is represented by the reference symbol Gt in FIG. 4 that represents the variation of the correction coefficient Cv when there is no initial performance correction of the pressure control valve 12, as indicated by the characteristic line labeled Gtm in FIG. It is sufficiently smaller than the characteristic line marked with.
- the initial characteristic correction of the pressure control valve 12 it is determined whether or not the number of acquisitions of the learning value is sufficient in the pressure sensor failure diagnosis process shown in FIG.
- the value of the predetermined number K as the reference value can be reduced, and the processing time for failure determination can be shortened.
- the learning value in the existing fuel injection control is configured to be used for pressure sensor failure diagnosis, eliminating the need for a dedicated circuit for failure diagnosis. It can be applied to those that require a pressure sensor fault diagnosis function.
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Abstract
Description
そのようなセンサの一つとして、コモンレール式燃料噴射制御装置におけるレール圧を検出する圧力センサは、適切な燃料噴射を実現する上で重要であり、故障検出のための方策が種々提案されている。
前記圧力制御弁は、予め記憶された所定の圧力制御弁の駆動特性を基に前記目標レール圧に応じて定められる電流値に対して、所定の補正係数を用いて補正された電流値で通電駆動される一方、
前記所定の補正係数は、前記目標レール圧に対して、前記所定の圧力制御弁の駆動特性を基に定められる電流値と、前記圧力センサにより検出されたレール圧を前記目標レール圧又は所定の許容範囲とするために前記圧力制御弁に通電された電流値とを基に所定の演算式により算出されると共に、当該補正係数は、算出の度毎に、算出時のレール圧と共に学習処理によって記憶、更新されるよう構成されてなるコモンレール式燃料噴射制御装置における前記圧力センサの故障診断方法であって、
前記学習処理における補正係数の学習値が所定の範囲を逸脱した場合に、前記圧力センサの故障と診断するよう構成されてなる圧力センサの故障診断方法が提供される。
本発明の第2の形態によれば、コモンレールに燃料を圧送する高圧ポンプ装置と、前記コモンレールからの燃料の戻し通路に設けられた圧力制御弁と、前記コモンレールの圧力を検出する圧力センサと、前記高圧ポンプ装置及び前記圧力制御弁の駆動を制御する電子制御ユニットとを具備し、
前記電子制御ユニットは、エンジンの動作情報に基づいて目標レール圧を算出し、前記圧力センサにより検出されたレール圧が、前記目標レール圧となるよう前記圧力制御弁を、予め記憶された所定の圧力制御弁の駆動特性を基に前記目標レール圧に応じて定められる電流値に対して所定の補正係数を用いて補正を施した電流値で通電駆動する一方、
前記所定の補正係数は、前記目標レール圧に対して、前記所定の圧力制御弁の駆動特性を基に定められる電流値と、前記圧力センサにより検出されたレール圧を前記目標レール圧又は所定の許容範囲とするために前記圧力制御弁に通電された電流値とを基に所定の演算式により算出されると共に、当該補正係数は、算出の度毎に、算出時のレール圧と共に学習処理によって記憶、更新されるよう構成されてなるコモンレール式燃料噴射制御装置であって、
前記電子制御ユニットは、
前記学習処理における補正係数の学習値が所定の範囲にあるか否かを判定し、所定の範囲外であると判定した場合に、前記圧力センサの故障と診断するよう構成されてなるコモンレール式燃料噴射制御装置が提供される。
2-1~2-n…燃料噴射弁
3…ディーゼルエンジン
4…電子制御ユニット
11…圧力センサ
12…圧力制御弁
50…高圧ポンプ装置
なお、以下に説明する部材、配置等は本発明を限定するものではなく、本発明の趣旨の範囲内で種々改変することができるものである。
最初に、本発明の実施の形態における圧力センサの故障診断方法が適用される内燃機関噴射制御装置の構成例について、図1を参照しつつ説明する。
この図1に示された内燃機関噴射制御装置は、具体的には、特に、コモンレール式燃料噴射制御装置が構成されたものとなっている。
かかる構成自体は、従来から良く知られているこの種の燃料噴射制御装置の基本的な構成と同一のものである。
かかる構成において、燃料タンク9の燃料は、供給ポンプ5により汲み上げられ、調量弁6を介して高圧ポンプ7へ供給されるようになっている。調量弁6には、電磁式比例制御弁が用いられ、その通電量が電子制御ユニット4に制御されることで、高圧ポンプ7への供給燃料の流量、換言すれば、高圧ポンプ7の吐出量が調整されるものとなっている。
なお、供給ポンプ5の出力側と燃料タンク9との間には、戻し弁8が設けられており、供給ポンプ5の出力側の余剰燃料を燃料タンク9へ戻すことができるようになっている。
燃料噴射弁2-1~2-nは、ディーゼルエンジン3の気筒毎に設けられており、それぞれコモンレール1から高圧燃料の供給を受け、電子制御ユニット4による噴射制御によって燃料噴射を行うようになっている。
本発明の実施の形態においては、エンジン3の動作状態に応じて、調量弁6と圧力制御弁12のそれぞれの動作状態を変えることで、適切なレール圧制御の実現を図っている。かかる調量弁6と圧力制御弁12による本発明の実施の形態におけるレール圧制御について、概説すれば、まず、第1のレール圧制御の状態として、圧力制御弁12を全閉状態、すなわち、コモンレール1からリターン通路への流路を閉じた状態とする一方、調量弁6からの燃料吐出量を調整することで、所望のレール圧を得るレール圧制御状態がある。
そして、第3のレール圧制御状態として、調量弁6、圧力制御弁12を、それぞれ所定の弁開度にして、所望のレール圧を得るレール圧制御状態がある。
これらは、エンジン3の動作状態に応じて、択一的に選択されて実行されるものとなっている。
かかる電子制御ユニット4には、コモンレール1の圧力を検出する圧力センサ11の検出信号が入力される他、エンジン回転数やアクセル開度などの各種の検出信号が、エンジン3の動作制御や燃料噴射制御に供するために入力されるようになっている。
まず、この圧力センサ故障診断処理の概略を説明すれば、この圧力センサ故障診断は、コモンレール式燃料噴射制御装置において、燃料噴射制御処理の1つの処理として、圧力制御弁12に関する学習処理が行われることを前提としており、詳細は後述するようにこの学習処理において取得された学習値を圧力センサ11の故障の有無の判定に流用するよう構成されたものである。
まず、圧力制御弁12は、電磁式のため、すなわち、電磁コイル(図示せず)を有するため、図3に一例が示されたように、その電気的特性にある程度のばらつきが生ずることが避け難い。
なお、図3において、横軸は圧力制御弁12の通電電流値を、縦軸はレール圧を、それぞれ表している。また、同図において、「Min-PCV」と表記された特性線は、レール圧が最も低くなる特性例を、「Max-PCV」と表記された特性線は、レール圧が最も高くなる特性例を、それぞれ表している。
さらに、「PCV-CUR」と表記された特性線は、圧力制御弁12の特性のばらつきの中で、ほぼ中央に位置する特性例を表したものである。
かかる補正係数Cvは、上述のようにして算出される度毎に、実レール圧と共に、電子制御ユニット4の所定の記憶領域に記憶されることが繰り返されるいわゆる学習処理が実行されるようになっている。
なお、ここで、学習値は、具体的には、先に説明したように補正係数Cvと、その補正係数Cvと対となる実レール圧である。
ここで、学習値の取得回数nを所定回数Kを超えることとしたのは、学習がある程度の回数繰り返されることで、補正係数Cvが大きくずれる可能性が低くなり、より信頼性の高い故障判断を行うことができるためである。
すなわち、まず、圧力センサ11の出力特性のばらつきのデータを、予めシミュレーションや試験等により取得する。ついで、圧力センサ11の検出信号が、その取得されたばらつきに関するデータの範囲でばらついた場合における補正係数Cvの学習値がばらつく範囲をシミュレーションや試験等により取得する。
一方、ステップS104において、α<X<βが成立していないと判定された場合(NOの場合)には、圧力センサ11の故障であるとして、エラー判定がなされ、必要な警報表示や警報音の発生が行われることとなり、一連の処理が終了されることとなる(図2のステップS106参照)。なお、図2のステップS106において、「RDS」は、圧力センサ11を意味する。
まず、上述した本発明の実施の形態における圧力センサ故障診断処理が本願発明者により発明される以前における圧力センサ故障診断方法の一つとして、例えば、先に説明した圧力制御弁12の通電駆動において用いられる補正係数Cvを、圧力センサ11の故障判定の基準とする方法が、本願出願人の開発した装置において実際に用いられていた。
かかる故障診断方法は、圧力センサ11が故障した場合には、補正係数Cvが、通常時に比して異常な値となることに着目したものである。
また、図4においては、符号Gaが付された特性線は、圧力制御弁12や圧力センサ11以外の補正係数Cvに影響を与える要因のばらつきによる補正係数Cvのばらつきを模式的に表したものである。
したがって、補正係数Cvによって圧力センサ11の故障を判断する場合には、補正係数Cvのばらつきの範囲を超えたところ、すなわち、図4に示された例においては、下限側はa1以下に、上限側は、b1以上に判定基準を設定する必要がある。
このため、考え得る複数の要因のばらつきを含む補正係数Cvのばらつき(図4の符号Gtが付された特性線参照)に比して、上述の圧力センサ11の電気的特性のばらつきを主として考慮した補正係数Cvのばらつき(図4の符号Gが付された特性線参照)は、充分小さく、圧力センサ11の故障診断を迅速に行えるものとなっている。
まず、コモンレール式燃料噴射制御装置において、圧力センサ11は、適切なレール圧制御を実現する上で重要な要素であるが、その出力特性には、個々のセンサ毎にばらつきが存在するのが実情である。
一方、電子制御ユニット4においては、所定の記憶領域に、その出力特性が標準的な圧力センサ(中央品)の出力特性が予め記憶されている。具体的一例を示せば、例えば、図6(a)に示されたように、電子制御ユニット4に入力される圧力センサの出力電圧とレール圧との相関関係がマップや演算式化されて記憶されている。
圧力センサ11の出力特性が電子制御ユニット4に記憶された中央品の特性とほぼ同一、又は、許容範囲にある場合には問題は生じないが、許容範囲以上にずれたものである場合には、電子制御ユニット4における制御上は、レール圧が目標レール圧となったと判定されても、実圧は異なることとなり、所望する適切な燃料噴射が達成されない等の種々の問題を招くこととなる。
以下、その具体的な手順について説明する。
まず、概略を説明すれば、本発明の実施の形態における圧力センサの出力特性の補正は、コモンレール式燃料噴射制御装置の製造過程において、電子制御ユニット4に記憶された圧力センサの中央品の特性を、実際に装備される圧力センサ11の出力特性に基づいて補正し(圧力センサの初期性能補正)、以後、この補正後のレール圧と圧力センサの出力電圧との相関関係をレール圧制御に用いるようにするものである。
次いで、測定された圧力センサ11の具体的な出力特性と、電子制御ユニット4に記憶された中央品の出力特性とのずれを求めて、これをコード化する。
例えば、圧力センサの中央品の出力特性が図5の符号gsが付された実線の特性線で表されるものと仮定し、また、圧力センサ11の出力特性が図5の符号g1が付された二点鎖線の特性線で表されたものと仮定する。この場合、圧力センサ11の出力特性は、中央品の出力特性と比較すると、同一のレール圧に対して、極一部を除いて、中央品よりも高い電圧が出力される特性となっている。
図6(b)には、圧力センサ11が図5において符号g1が付された出力特性例を有するものであるとし、また、中央品の出力特性が図6(a)に示されたものとした場合における双方の特性のずれ量と補正コードとの対応関係の一例が示されている。
例えば、図6(b)において、補正コードzは、レール圧200(MPa)におけるずれ量が-0.1(V)となっているが、これは、レール圧200(MPa)において、中央品の出力電圧が、圧力センサ11の実際の出力電圧よりも0.1(V)低い、すなわち、換言すれば、圧力センサ11の出力電圧は0.1(V)高く、より具体的には、4.4(V)であることを意味する。
他の補正コードとずれ量についても同様に解することができる。
バーコードを用いる場合、バーコードを読み取り、電子制御ユニット4へ入力するための読み取り装置が必要であるが、これについては、従来から良く知られている構成のものであれば良いので、ここでの詳細な説明は省略することとする。
補正コードの入力は、使用している補正コードの種類に応じた入力装置によって行う。例えば、上述したように補正コードにバーコードを用いた場合には、バーコードリーダ(図示せず)を介して電子制御ユニット4へ補正コードを入力することとなる。なお、この他の入力手段としては、いわゆるキーボードや文字入力タブレットに代表される文字入力装置を用いるようにしても良い。
そして、その解読結果に基づいて、電子制御ユニット4に記憶されている中央品の出力特性における出力電圧が補正され、出力特性が書き換えられることとなる。
他の補正コードについても、同様にその解読がなされて、その解読結果に基づいて中央品の出力特性が書き換えられることとなる。その結果、図6(a)に示された中央品の出力特性は、図6(c)に示された如くとなる。
また、このように圧力センサ11の初期特性補正を行うことによって、先の図2に示された圧力センサ故障診断処理の際に、学習値の取得回数が充分であるか否かを判定する基準値である所定回数Kの値を小さくすることができ、故障判断の処理時間の短縮が可能となる。
かかる圧力制御弁12の初期性能補正については、図3及び図6を流用して以下に概括的に説明することとする。
最初に、個々の圧力制御弁12の実際の通電特性、すなわち、レール圧に対する通電電流の相関関係を測定する(図3参照)。この場合、可能な限りの複数のレール圧に対する通電電流の関係を測定することが好適である。
この場合、「ずれ量」は、先の圧力センサの初期性能補正と同様、圧力制御弁12の通電電流に対する中央品の通電電流のずれ量である。
そして、電子制御ユニット4へ補正コードの入力を行うことにより、補正コードの解読処理が実行され、解読結果に基づき、圧力制御弁の中央品の通電特性が書き換えられることとなる。
まず、圧力制御弁12の初期性能補正がなされない場合にあっては、先に説明したように、圧力制御弁12の通電特性のばらつきによる補正係数Cvのばらつきは、図4において一例が示されたように符号Gvが付された特性線の如くとなる。
その結果、補正係数Cvの総合のばらつきは、図4において符号Gtmが付された特性線の如く、圧力制御弁12の初期性能補正が無い場合の補正係数Cvのばらつきを表す同図の符号Gtが付された特性線に比して、充分小さいものとなる。
また、このように圧力制御弁12の初期特性補正を行うことによって、先の図2に示された圧力センサ故障診断処理の際に、学習値の取得回数が充分であるか否かを判定する基準値である所定回数Kの値を小さくすることができ、故障判断の処理時間の短縮が可能となる。
Claims (6)
- コモンレールからの燃料の戻し通路に圧力制御弁が設けられ、圧力センサにより検出されたレール圧が、前記圧力制御弁の駆動制御により、エンジンの動作情報に基づいて算出された目標レール圧となるよう制御可能としてなり、
前記圧力制御弁は、予め記憶された所定の圧力制御弁の駆動特性を基に前記目標レール圧に応じて定められる電流値に対して、所定の補正係数を用いて補正された電流値で通電駆動される一方、
前記所定の補正係数は、前記目標レール圧に対して、前記所定の圧力制御弁の駆動特性を基に定められる電流値と、前記圧力センサにより検出されたレール圧を前記目標レール圧又は所定の許容範囲とするために前記圧力制御弁に通電された電流値とを基に所定の演算式により算出されると共に、当該補正係数は、算出の度毎に、算出時のレール圧と共に学習処理によって記憶、更新されるよう構成されてなるコモンレール式燃料噴射制御装置における前記圧力センサの故障診断方法であって、
前記学習処理における補正係数の学習値が所定の範囲を逸脱した場合に、前記圧力センサの故障と診断することを特徴とする圧力センサ故障診断方法。 - 所定の範囲は、圧力センサの出力特性のばらつきを基準に定められたことを特徴とする請求項1記載の圧力センサ故障診断方法。
- コモンレールに燃料を圧送する高圧ポンプ装置と、前記コモンレールからの燃料の戻し通路に設けられた圧力制御弁と、前記コモンレールの圧力を検出する圧力センサと、前記高圧ポンプ装置及び前記圧力制御弁の駆動を制御する電子制御ユニットとを具備し、
前記電子制御ユニットは、エンジンの動作情報に基づいて目標レール圧を算出し、前記圧力センサにより検出されたレール圧が、前記目標レール圧となるよう前記圧力制御弁を、予め記憶された所定の圧力制御弁の駆動特性を基に前記目標レール圧に応じて定められる電流値に対して所定の補正係数を用いて補正を施した電流値で通電駆動する一方、
前記所定の補正係数は、前記目標レール圧に対して、前記所定の圧力制御弁の駆動特性を基に定められる電流値と、前記圧力センサにより検出されたレール圧を前記目標レール圧又は所定の許容範囲とするために前記圧力制御弁に通電された電流値とを基に所定の演算式により算出されると共に、当該補正係数は、算出の度毎に、算出時のレール圧と共に学習処理によって記憶、更新されるよう構成されてなるコモンレール式燃料噴射制御装置であって、
前記電子制御ユニットは、
前記学習処理における補正係数の学習値が所定の範囲にあるか否かを判定し、所定の範囲外であると判定した場合に、前記圧力センサの故障と診断するよう構成されてなることを特徴とするコモンレール式燃料噴射制御装置。 - 所定の範囲は、圧力センサの出力特性のばらつきを基準に定められたことを特徴とする請求項3記載のコモンレール式燃料噴射制御装置。
- 電子制御ユニットは、所定の圧力センサの出力特性が予め記憶されると共に、当該電子制御ユニットに接続される圧力センサの実測された出力特性が入力された際に、当該実測された出力特性に基づいて前記所定の圧力センサの出力特性が補正されてなることを特徴とする請求項4記載のコモンレール式燃料噴射制御装置。
- 電子制御ユニットは、所定の圧力制御弁の通電特性が予め記憶されると共に、当該電子制御ユニットにより駆動される圧力制御弁の実測された通電特性が入力された際に、当該実測された通電特性に基づいて前記所定の圧力制御弁の通電特性が補正されてなることを特徴とする請求項4又は請求項5記載のコモンレール式燃料噴射制御装置。
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