WO2009106013A1 - 手动步进式订扣机 - Google Patents

手动步进式订扣机 Download PDF

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Publication number
WO2009106013A1
WO2009106013A1 PCT/CN2009/070571 CN2009070571W WO2009106013A1 WO 2009106013 A1 WO2009106013 A1 WO 2009106013A1 CN 2009070571 W CN2009070571 W CN 2009070571W WO 2009106013 A1 WO2009106013 A1 WO 2009106013A1
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WO
WIPO (PCT)
Prior art keywords
head
link
buckle
hinged
positioning
Prior art date
Application number
PCT/CN2009/070571
Other languages
English (en)
French (fr)
Inventor
任英广
戴四维
Original Assignee
上海高罗输送装备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CNA2008100828492A external-priority patent/CN101245825A/zh
Application filed by 上海高罗输送装备有限公司 filed Critical 上海高罗输送装备有限公司
Publication of WO2009106013A1 publication Critical patent/WO2009106013A1/zh

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
    • F16G3/00—Belt fastenings, e.g. for conveyor belts
    • F16G3/16—Devices or machines for connecting driving-belts or the like
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
    • F16G3/00—Belt fastenings, e.g. for conveyor belts
    • F16G3/003—Apparatus or tools for joining belts

Definitions

  • the present invention relates to a fastening machine for binding a buckle to a conveyor belt. Background technique
  • the conveyor belt is connected by a buckle, and the buckle machine can bind the buckle to the conveyor belt.
  • Manual buttoning machines do not require power or external power, have low requirements on the working environment, and are more suitable for use in the field, so they are widely used.
  • the Chinese utility model patent CN 2783046Y discloses an automatic carry-locking machine which comprises a frame and a machine head.
  • the frame is provided with a gusset plate, and the machine head can be moved along the guide rails on the gusset plate, the belt and the belt
  • the buckle is placed in advance on the buckle plate, and then the buckle is bound to the belt by the handpiece.
  • the left and right handles are arranged on the nose to drive the left transmission control mechanism and the right transmission control mechanism respectively. Under the control of the interlocking mechanism, the two handles alternately move, and the buckle can be completed and automatically carried.
  • the buckle machine can book two buckles at a time, the efficiency is relatively high, but since the handle completes the whole process of pressing, nailing, bending and shifting every time the handle is operated, the operation is relatively laborious and the labor intensity is high. . In addition, the buckle machine can only shift the buckle sequentially, but cannot jump the buckle, so it often affects the quality of the buckle.
  • the bending method of the existing buckle machine is to adopt a bending method, that is, when the nail passes through the belt, it is bent by the pressure of the pressing head, so that a large force is required to bend the buckle.
  • the technical problem to be solved by the present invention is to provide a more labor-saving manual type buckle machine.
  • a manual stepping type buckle machine includes a fastening plate fixed to the frame and a head movable along the locking plate, the machine head
  • the utility model comprises a left and a right handle, a housing, a pressing head, a positioning head, a nailing head and a shifting mechanism, wherein the left handle is connected to the positioning head by a link slider mechanism, and the left handle is further passed through A link mechanism is coupled to the crimping head; the right handle is coupled to the piercing head by a link slider mechanism.
  • the left handle is connected with the positioning head and the pressing head, and the movement of the shifting, positioning and pressing can be completed
  • the right handle is connected with the nailing head, and the action of nailing and bending can be completed, so that
  • the process of the buckle is decomposed according to the action, and is reasonably distributed to the left and right handles together, which reduces the labor intensity of one hand, and thus the operation is more labor-saving.
  • the right handle is also connected to a nail head through a link mechanism.
  • the link mechanism can drive the bending head to move in a direction perpendicular to the fastening pin, thereby bending the buckle, and the bending method and the existing bending Compared with the method, it is also more labor-saving.
  • the buckle plate is provided with a row of fastening holes and a row of positioning holes.
  • the positioning hole is separated from the locking hole, so that the positioning head can be positioned in any positioning hole, which overcomes the defect that the positioning of the buckle hole is interfered by the buckle in the prior art, so that the head can be jumped to the It can be positioned and buckled at any position, so it is more convenient to use and it is easier to guarantee the quality of the buckle.
  • the left handle is fixedly connected to a left turntable
  • the positioning head is connected to one end of the first lever, and the other end of the first lever is hinged to one end of the first link, and the other end of the first link Hinged on the left turntable
  • one end of the press head is hinged to one end of the second link, and the other end of the second link is hinged on the left turntable, the middle of the press head is hinged on the casing .
  • the right handle is fixedly connected to a right turntable
  • the nail head is connected to one end of the second lever
  • the other end of the second lever is hinged to one end of the third link
  • the third link is One end is hinged to the right turntable
  • the bend head is hinged to one end of the fourth link
  • the other end of the fourth link is hinged at a corner of a triangular piece
  • the second corner of the triangular piece is hinged to the housing
  • Upper third corner of the triangular member is hinged to one end of the fifth link
  • the other end of the fifth link is hinged to the right turntable.
  • the shifting mechanism is coupled to the positioning head.
  • the displacement mechanism can be displaced to achieve automatic carry.
  • FIG. 1 to FIG. 3 are schematic diagrams showing the positioning of the positioning head by the left handle, the positioning of the crimping head, and the pressing process.
  • Figure 4-6 shows a schematic view of the process of threading the nail head and bending the nail head by the right handle.
  • Figure 7 is a plan view of the carding machine of the present invention (rack, left and right handles not shown).
  • Figure 8 is a schematic diagram of the automatic carry by the positioning head to drive the shifting mechanism.
  • the manual stepping type buckle machine of the present invention comprises a frame (not shown) and a machine head, and the buckle plate 1 is fixed on the frame, and the two sides of the buckle plate 1 are disposed.
  • the mounting plate 1 is provided with a row of fastening holes 101 and a row of positioning holes 102.
  • the left and right handles are provided on the handpiece, wherein the left handle is connected to the left turntable 6 and can drive the left turntable 6 to rotate.
  • One end of the first link 7 is hinged on the left turntable 6, and the other end of the first link 7 is hinged to one end of the first lever 8.
  • the middle of the first lever 8 is hinged to the housing 4 via a rotating shaft.
  • the other end of the first lever 8 is provided with a ball head which is inserted into a recess in the positioning head 9.
  • the first lever 8 rotates about its rotation axis, it will drive a sliding of the positioning head 9 on the housing.
  • the groove moves up and down, so that the left turntable 6, the first link 7, the first lever 8, and the positioning head 9 constitute a link slider mechanism.
  • the positioning head 9 is moved upward, it is inserted into the positioning hole 102 on the gusset plate 1 to position the handpiece.
  • the middle portion of the crimping head 3 is rotatably mounted on the housing 4 via the shaft 10, one end of the crimping head 3 is hinged to one end of the second connecting rod 5, and the other end of the second connecting rod 5 is provided with an oblong hole and hinged On the left turntable 6.
  • the buckle 2 in the initial position, as shown in FIG. 1, the buckle 2 is placed in the fastening hole 101 of the gusset plate 1, and the end of the belt (not shown) is inserted into the buckle 2, At this time, the crimping head 3 is tilted up, and the positioning head 9 is retracted below the positioning hole. Pulling the left handle to drive the left turntable 6 to rotate counterclockwise, the first link 7 presses the rear end of the first lever 8, and the front end of the first lever 8 drives the positioning head 9 to move upward until it is inserted into the positioning hole to complete the positioning.
  • the second link 5 pushes up the rear end of the buckle 3 to lower the front end of the crimping head 3 until the buckle 2 is flattened, as shown in FIG. In this way, the process of positioning and pressing the head is completed by the action of the left handle.
  • the displacement mechanism can also be automatically advanced.
  • a reciprocating motion of the positioning head 9 can drive the supporting teeth 20 further along the positioning hole 102, here
  • the prior art, the specific process is not described in detail.
  • the right handle is coupled to a right turntable 16 and can drive the right turntable 16 to rotate.
  • Third link One end of the 17 is hinged to the right turntable 16, the other end of the third link 17 is hinged to one end of the second lever 18, and the middle of the second lever 18 is hinged to the housing 4 via a rotating shaft, the second lever 18 The other end is provided with a ball head which is inserted into a recess in the nail head 19.
  • the nail head 19 is driven in a sliding groove on the housing.
  • the upper and lower wheels 16, the third link 17, the second lever 18 and the piercing head 19 constitute a link slider mechanism.
  • a slidable nail head 13 is further disposed inside the crimping head 3, and a front end of the bending head 13 is provided with a downwardly protruding portion, and a rear end of the bending head 13 is opposite to one end of the fourth connecting rod 14.
  • Hinged, the other end of the fourth link 14 is hinged at a corner of a triangular member 12, and the second corner of the triangular member 12 is mounted on the housing 4 via a rotating shaft 11, the third corner of the triangular member 12 and the fifth link 15
  • One end of the fifth link 15 is hinged, and the other end of the fifth link 15 is connected to the right turntable 16.
  • the right turntable 16 is provided with a waist round hole, and the waist round hole is provided with a pin shaft connected to the fifth link 15. .
  • the state shown in Fig. 4 assumes the state of Fig. 3, at which time the buckle 2 has been flattened by the crimping head 3. Then, the right handle is rotated to rotate the right turntable 16 counterclockwise, the third link 17 presses the rear end of the second lever 18, and the front end of the second lever 18 drives the nail head 19 to move upward until the insertion hole 101 is inserted. The middle button pulls out the nails, so that the nails completely pass through the belt and the upper buckle plate, and the nailing process is completed, as shown in FIG.
  • the fourth link 14 drives the bending head 13 to slide backward, and the protruding portion of the front end of the bending head 13 comes into contact with the exposed nail head, and the buckle is bent and flattened, as shown in FIG. In this way, the process of nailing and bending is completed by the action of the right handle. This way of bending the nail by bending the nail head is more labor-saving than the existing bending method.
  • one handle completes the action of shifting, positioning and pressing, and the other handle completes the action of nailing and bending, so that the process of the buckle is decomposed according to the action, and is reasonably distributed to the left and right handles.
  • the burden is reduced, and the labor intensity of one hand is reduced, so that the operation is more labor-saving.
  • the invention also improves the positioning mode of the machine head.
  • the positioning head is directly positioned by the fastening hole, so that the positioning can only be performed by using the idle fastening hole, and the machine head can only be sequentially buckled in order, otherwise the positioning head will Interference with the buckle in the buckle hole.
  • the invention separates the positioning hole from the locking hole, so that the positioning head can be positioned in any positioning hole, and the machine head can be moved to any position by jumping to position and buckle, so that the use is more convenient and the buckle is more easily ensured. quality.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Portable Nailing Machines And Staplers (AREA)

Description

手动步进式订扣机 技术领域
本发明涉及一种将带扣订到输送皮带上的订扣机。 背景技术
输送带是通过带扣进行连接的， 订扣机可以将带扣订到输送带上。手动订扣机无需电源或 外接动力， 对工作环境要求低， 更适于在现场使用， 因此应用非常广泛。
中国实用新型专利 CN 2783046Y公开了一种自动进位订扣机，它包括一个机架和一个机头， 机架上设有装扣板， 机头可沿装扣板上的导轨移动， 皮带和带扣预先放置在装扣板上， 然后 由机头将带扣装订在皮带上。 机头上设有左右两个手柄， 分别带动左传动控制机构和右传动 控制机构， 在互锁机构的控制下， 两个手柄交替动作， 可以完成订扣并自动进位。 这种订扣 机虽然一次能订两个扣， 效率较高， 但由于手柄每动作一次就要完成压扣、 穿钉、 弯钉和移 位的全过程， 因此操作比较吃力， 人工劳动强度大。 另外， 这种订扣机只能顺序移位订扣， 而不能跳跃式订扣， 因此往往会影响订扣的质量。
现有订扣机的弯钉方式都是采用压弯的方式， 即当扣钉穿过皮带后， 受到压钉头的压力而 弯曲， 这样就需要较大的力才能使扣钉弯曲。 发明内容
本发明要解决的技术问题是提供一种更省力的手动式订扣机。
为了解决上述技术问题， 本发明采用如下技术方案： 一种手动步进式订扣机， 包括一个固 定在机架上的装扣板和一个可沿装扣板移动的机头， 所述机头包括左、 右手柄、 壳体、 压扣 头、 定位头、 穿钉头和移位机构， 所述左手柄通过一个连杆滑块机构与所述定位头相连接， 所述左手柄还通过另一个连杆机构与所述压扣头相连接； 所述右手柄通过一个连杆滑块机构 与所述穿钉头相连接。
在本发明中， 左手柄与定位头、 压扣头相连， 可以完成移位、 定位和压扣的动作， 右手柄 与穿钉头相连接， 可以完成穿钉、 弯钉的动作， 这样就将订扣的过程按动作进行了分解， 并 合理分配给左右手柄共同承担， 降低了单手的劳动强度， 因而操作更加省力。
作为上述技术方案的改进， 所述右手柄还通过一个连杆机构与一个弯钉头相连接。连杆机 构可以带动弯钉头沿垂直于扣钉的方向移动， 从而将扣钉拉弯， 这种弯钉方式与现有的压弯 方式相比， 也更加省力。
作为上述技术方案的一种优选方案， 所述装扣板上设有一排装扣孔和一排定位孔。将定位 孔与装扣孔分离， 使得定位头可在任意定位孔中定位， 克服了现有技术中利用装扣孔定位会 受到带扣干涉的缺陷， 这样就可以使机头跳跃式地移到任意位置都可以定位、 订扣， 因此使 用更加方便， 也更容易保证订扣质量。
优选地， 所述左手柄与一个左转盘固定连接， 所述定位头连接在第一杠杆的一端， 第一杠 杆的另一端与第一连杆的一端相铰接， 第一连杆的另一端铰接在左转盘上； 所述压扣头的一 端与第二连杆的一端相铰接， 第二连杆的另一端铰接在左转盘上， 压扣头的中部铰接在所述 壳体上。
优选地， 所述右手柄与一个右转盘固定连接， 所述穿钉头连接在第二杠杆的一端， 第二杠 杆的另一端与第三连杆的一端相铰接， 第三连杆的另一端铰接在右转盘上， 所述弯钉头与第 四连杆的一端相铰接， 第四连杆的另一端铰接在一个三角件的一角， 三角件的第二角铰接在 所述壳体上， 三角件的第三角与第五连杆的一端相铰接， 第五连杆的另一端铰接在右转盘上。
优选地，所述移位机构与定位头相连接。定位头在运动的过程中，可以带动移位机构移位， 从而实现自动进位。 附图说明
下面结合附图和具体实施方式对本发明作进一步详细说明。
图 1-图 3示出了由左手柄带动定位头、 压扣头完成定位、 压扣过程的示意图。
图 4-图 6示出了由右手柄带动穿钉头、 弯钉头完成穿钉、 弯钉过程的示意图。
图 7是本发明订扣机的俯视图 （机架、 左、 右手柄未示出） 。
图 8是由定位头带动移位机构进行自动进位的示意图。
附图标记：
1、 装扣板 11、 转轴
2、 带扣 12、 三角件
3、 压扣头 13、 弯钉头
4、 壳体 14、 第四连杆
5、 第二连杆 15、 第五连杆
6、 左转盘 16、 右转盘 7、 第一连杆 17、 第三连杆
8、 第一杠杆 18、 第二杠杆
9、 定位头 19、 穿钉头
10、 轴 20、 撑牙
101、 装扣孔 102、 定位孔
具体实施方式
首先参见图 1和图 7， 本发明的手动步进式订扣机包括机架 （图中未示出）和机头， 装扣 板 1 固定在机架上， 装扣板 1的两侧设有导轨， 机头与该导轨相配合并可沿该导轨移动。 装 扣板 1上设有一排装扣孔 101和一排定位孔 102。
机头上设有左、 右手柄（未示出） ， 其中左手柄与左转盘 6相连接， 并可带动左转盘 6转 动。 第一连杆 7的一端铰接在左转盘 6上， 第一连杆 7的另一端与第一杠杆 8的一端相铰接， 第一杠杆 8的中部通过一根转轴铰接在壳体 4上， 第一杠杆 8的另一端设有一个球头， 该球 头插入定位头 9上的一个凹槽中， 当第一杠杆 8绕其转轴转动时， 会带动定位头 9在壳体上 的一个下滑槽中上下运动， 这样左转盘 6、 第一连杆 7、 第一杠杆 8和定位头 9就构成一个连 杆滑块机构。 当定位头 9向上运动时， 就会插入装扣板 1上的定位孔 102中， 从而使机头定 位。
压扣头 3的中部通过轴 10可转动地安装在壳体 4上， 压扣头 3的一端与第二连杆 5的一 端相铰接， 第二连杆 5的另一端设有长圆孔并铰接在左转盘 6上。
再参见图 1-图 3， 在初始位置时， 如图 1所示， 带扣 2放在装扣板 1的装扣孔 101中， 皮 带 （未示出） 的端部插入带扣 2中， 此时压扣头 3上仰， 定位头 9退回到定位孔的下方。 扳 动左手柄带动左转盘 6逆时针转动， 第一连杆 7下压第一杠杆 8的后端， 第一杠杆 8的前端 则带动定位头 9向上运动， 直至插入定位孔中， 完成定位； 同时， 第二连杆 5向上推举扣头 3 的后端， 使压扣头 3的前端下降， 直至将带扣 2压平， 如图 3所示。 这样， 通过左手柄的动 作就完成了机头定位和压扣的过程。
另外， 在定位头 9在上下运动的过程中， 还可以带动移位机构自动进位， 如图 8所示， 定 位头 9的一次往返运动可以带动撑牙 20沿定位孔 102前进一步， 此处为现有技术， 具体过程 不再详述。
请参见图 4-图 6， 右手柄与一个右转盘 16相连接， 并可带动右转盘 16转动。 第三连杆 17的一端铰接在右转盘 16上， 第三连杆 17的另一端与第二杠杆 18的一端相铰接， 第二杠杆 18的中部通过一根转轴铰接在壳体 4上， 第二杠杆 18的另一端设有一个球头， 该球头插入穿 钉头 19上的一个凹槽中， 当第二杠杆 18绕其转轴转动时， 会带动穿钉头 19在壳体上的一个 下滑槽中上下运动， 这样右转盘 16、 第三连杆 17、 第二杠杆 18和穿钉头 19就构成一个连杆 滑块机构。
在压扣头 3的内部还设有一个可以滑动的弯钉头 13， 弯钉头 13的前端设有一个向下突出 的部位， 弯钉头 13的后端与第四连杆 14的一端相铰接， 第四连杆 14的另一端铰接在一个三 角件 12的一角， 三角件 12的第二角通过一根转轴 11安装在壳体 4上， 三角件 12的第三角 与第五连杆 15的一端相铰接， 第五连杆 15的另一端连接在右转盘 16上， 右转盘 16上设有 一个腰圆孔， 该腰圆孔设有一根销轴与第五连杆 15相连接。
图 4所示的状态承接图 3的状态， 此时带扣 2已被压扣头 3压平。然后扳动右手柄使右转 盘 16逆时针转动， 第三连杆 17下压第二杠杆 18的后端， 第二杠杆 18的前端则带动穿钉头 19向上运动， 直至插入装扣孔 101中将扣钉顶出， 使扣钉完全穿过皮带和上面的扣板， 完成 穿钉过程， 如图 5所示； 同时， 第五连杆 15推动三角件 12顺时针转动， 三角件 12通过第四 连杆 14带动弯钉头 13向后滑动， 弯钉头 13前端的突出部位开始与露出的钉头接触， 并将扣 钉拉弯压平， 如图 6所示。 这样， 通过右手柄的动作就完成了穿钉和弯钉的过程。 这种通过 弯钉头将扣钉拉弯的方式比现有的压弯方式更加省力。
在本发明中，一个手柄完成移位、定位和压扣的动作， 另一个手柄完成穿钉、弯钉的动作， 这样就将订扣的过程按动作进行了分解， 并合理分配给左右手柄共同承担， 降低了单手的劳 动强度， 因而操作更加省力。
本发明还改进了机头的定位方式， 现有技术中定位头是直接利用装扣孔定位， 因此只能利 用空闲的装扣孔定位， 机头只能按顺序依次订扣， 否则定位头会受到装扣孔中带扣的干涉。 本发明将定位孔与装扣孔分离， 使得定位头可在任意定位孔中定位， 机头可以跳跃式地移到 任意位置都可以定位、 订扣， 因此使用更加方便， 也更容易保证订扣质量。

Claims

权利要求
1. 一种手动步进式订扣机， 包括一个固定在机架上的装扣板（1)和一个可沿装扣板移动 的机头， 所述机头包括左、 右手柄、 壳体 （4) 、 压扣头 （3) 、 定位头 （9) 、 穿钉头
(19) 和移位机构， 其特征是： 所述左手柄通过一个连杆滑块机构与所述定位头 （9) 相连接， 所述左手柄还通过另一个连杆机构与所述压扣头（3)相连接； 所述右手柄通 过一个连杆滑块机构与所述穿钉头 （19) 相连接。
2. 根据权利要求 1所述的手动步进式订扣机， 其特征是： 所述右手柄还通过一个连杆机 构与一个弯钉头 （13) 相连接。
3. 根据权利要求 1所述的手动步进式订扣机， 其特征是： 所述装扣板（1)上设有一排装 扣孔 （101) 和一排定位孔 （102) 。
4. 根据权利要求 1所述的手动步进式订扣机， 其特征是： 所述左手柄与一个左转盘 （6) 固定连接， 所述定位头 （9)连接在第一杠杆（8) 的一端， 第一杠杆（8) 的另一端与 第一连杆（7) 的一端相铰接， 第一连杆（7) 的另一端铰接在左转盘 （6)上； 所述压 扣头（3) 的一端与第二连杆（5) 的一端相铰接， 第二连杆（5) 的另一端铰接在左转 盘 （6) 上， 压扣头 （3) 的中部铰接在所述壳体 （4) 上。
5. 根据权利要求 2所述的手动步进式订扣机， 其特征是： 所述右手柄与一个右转盘（16) 固定连接， 所述穿钉头 （19) 连接在第二杠杆 （18) 的一端， 第二杠杆 （18) 的另一 端与第三连杆（17) 的一端相铰接， 第三连杆（17) 的另一端铰接在右转盘 （16)上， 所述弯钉头 （13) 与第四连杆 （14) 的一端相铰接， 第四连杆 （14) 的另一端铰接在 一个三角件（12)的一角，三角件（12)的第二角铰接在所述壳体（4)上，三角件（12) 的第三角与第五连杆（15)的一端相铰接，第五连杆（15)的另一端铰接在右转盘（16) 上。
6. 根据权利要求 1所述的手动步进式订扣机， 其特征是： 所述移位机构与定位头（9)相
PCT/CN2009/070571 2008-02-27 2009-02-27 手动步进式订扣机 WO2009106013A1 (zh)

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