WO2009096059A1 - Materiau composite stratifie - Google Patents

Materiau composite stratifie Download PDF

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Publication number
WO2009096059A1
WO2009096059A1 PCT/JP2008/066112 JP2008066112W WO2009096059A1 WO 2009096059 A1 WO2009096059 A1 WO 2009096059A1 JP 2008066112 W JP2008066112 W JP 2008066112W WO 2009096059 A1 WO2009096059 A1 WO 2009096059A1
Authority
WO
WIPO (PCT)
Prior art keywords
composite material
laminated composite
substrates
pair
insulating layer
Prior art date
Application number
PCT/JP2008/066112
Other languages
English (en)
Japanese (ja)
Inventor
Hiroshi Asanuma
Mitsuhiro Kibe
Toshiyuki Nakata
Yuta Adachi
Original Assignee
National University Corporation Chiba University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by National University Corporation Chiba University filed Critical National University Corporation Chiba University
Priority to JP2009551393A priority Critical patent/JP5574322B2/ja
Publication of WO2009096059A1 publication Critical patent/WO2009096059A1/fr

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/08Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • B32B7/027Thermal properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/021Fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0261Polyamide fibres
    • B32B2262/0269Aromatic polyamide fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/101Glass fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/304Insulating

Definitions

  • the present invention relates to a laminated composite material, and more particularly to a laminated composite material having an actuator function.
  • CFRP carbon fiber reinforced resin
  • Patent Document 1 A laminated composite material that can be heated and energized by carbon fibers or can be deformed in one direction according to a change in ambient temperature and can work as an actuator to the outside is disclosed in Patent Document 1 below, for example. Are listed.
  • an object of the present invention is to provide a laminated composite material that is more responsive.
  • the laminated composite material according to one means of the present invention includes a pair of substrates having different coefficients of thermal expansion, A laminated composite material having an insulating layer sandwiched between the pair of substrates, wherein the insulating layer has at least one or more voids.
  • a fluid such as a gas or a liquid can flow through the gap, and the temperature can be easily adjusted by the temperature of the fluid, and the response can be improved.
  • the material is effective in that the curvature is not greatly reduced.
  • FIG. 1 shows a schematic diagram of a laminated composite material according to the present embodiment (hereinafter referred to as “the laminated composite material”).
  • the laminated composite material includes a laminated composite material having a pair of substrates 11 having different thermal expansion coefficients and an insulating layer 12 sandwiched between the pair of substrates.
  • the insulating layer 12 includes at least one insulating layer 12. One of the characteristics is to have the above gap 13.
  • the pair of substrates 11 in the laminated composite material have different coefficients of thermal expansion, and function as an actuator by using the difference in coefficient of thermal expansion. More specifically, each of the substrates starts to thermally expand by heating the pair of substrates. However, since a difference in thermal expansion occurs between the pair of substrates, stress is generated and the laminated composite material Appears as a variant of By controlling this deformation, it can function as an actuator.
  • the material of the pair of substrates 11 is not limited, but at least one of them is desirably a metal plate.
  • the material of the metal plate is not limited, but preferably has a large thermal expansion. For example, aluminum, magnesium, titanium, iron, nickel, copper, zinc or an alloy containing at least one of them is used. It is desirable to use it.
  • alloys containing any of these include, but are not limited to, aluminum alloys, alloys containing nickel and titanium at about 50:50 (at%), and stainless steel. be able to.
  • the other material of the pair of substrates 11 is not limited, but a material having a small thermal expansion in at least one direction is preferably used.
  • a carbon fiber reinforced resin can be suitably used.
  • a prepreg sheet (CFRP) containing carbon fiber is applicable.
  • the carbon fibers are preferably oriented in the direction of deformation of the substrate. By doing in this way, it becomes possible to suppress deformation by causing thermal expansion in the direction other than the direction of deformation of the substrate in the same manner as the metal plate.
  • a boron fiber, glass fiber, a silicon carbide fiber, or an aramid fiber can also be included besides carbon fiber.
  • a general heating element such as a nichrome wire inside the prepreg sheet.
  • the material of the prepreg sheet is not limited, but a resin such as an epoxy resin or a polyester resin can be suitably used.
  • the insulating layer 12 sandwiched between a pair of substrates and joining them is not particularly limited as long as it can be joined, but for example, a resin containing glass fiber so as not to buffer the thermal deformation of the pair of substrates, High strength and high elasticity are desirable.
  • a resin containing glass fiber so as not to buffer the thermal deformation of the pair of substrates, High strength and high elasticity are desirable.
  • an aramid fiber reinforced resin, a metal oxide film, an insulating resin film, or the like can be used.
  • a metal oxide film when one of the pair of substrates is a metal plate, it can be realized simply by subjecting it to an oxidation treatment.
  • a gap 13 is formed between the pair of substrates 11, which is the same layer as the insulating layer 12 and separates the insulating layer 12.
  • This void is penetrated, and when the laminated composite material functions as an actuator, the temperature can be adjusted more easily by flowing a fluid such as liquid or gas, and the substrate can be deformed at a higher speed. To be able to respond.
  • the number of voids is not limited as long as there is at least one, but it is preferable to provide more as the volume ratio (ratio occupied by voids in the combined volume of the insulating layer and voids) increases. Is preferably 2 or more, and more preferably 5 or more if the volume ratio exceeds 0.6.
  • the fluid can be sufficiently passed through the gap while maintaining the same curvature as when the insulating layer is formed between the pair of substrates.
  • gap penetrates it is preferable to have penetrated to the longitudinal direction in a pair of board
  • the volume ratio is described above, but when a plurality of voids formed in one direction are arranged in parallel as shown in FIG.
  • V f represents the volume ratio
  • n represents the number of voids
  • w represents the width per void
  • L represents the total width of the void and the insulating layer.
  • this laminated composite material allows a fluid such as a gas or liquid to flow through the gap by providing a gap, and the temperature of the fluid makes it easier to adjust the temperature such as cooling and heating, improving responsiveness.
  • the laminated composite material can be made, and the curvature is not greatly reduced.
  • the method for producing a laminated composite material according to the present embodiment is characterized in that at least one or more voids are provided in an insulating layer and hot-pressed between a pair of substrates having different coefficients of thermal expansion.
  • This hot press can be adjusted by appropriately selecting temperature, pressure, and time depending on the material used, and is not limited.
  • the temperature range when one is a prepreg sheet is preferably near the curing temperature of the prepreg sheet.
  • pressure is applied after applying pressure for a certain time in a hot press, and further cured for a certain time after the pressure is released.
  • one of the pair of substrates is a prepreg sheet
  • the prepreg sheet is cured in advance, and when the insulating layer and the other substrate are hot-pressed later, the gap can be prevented from being filled with the fluid resin material of the prepreg sheet before curing.
  • the conditions of the hot press at this time can be appropriately adjusted according to the curing temperature of the material of the insulating layer and the curing temperature of the prepreg sheet, and are not limited.
  • a pure aluminum plate (A1050-H24) was used as a pair of substrates, and a CFRP plate was used as the other substrate.
  • CFRP plates are useful as low thermal expansion materials and heaters.
  • a GFRP (glass fiber reinforced resin) plate was used as an insulating layer for joining the pair of substrates, and a copper foil was used as an electrode connected to the CFRP layer.
  • a total of eight types were prepared as shown in Table 1 below, with different numbers of voids and different widths per void.
  • the thickness is 0.2 mm
  • the width is 40 mm
  • the length is 80 mm
  • the thickness of the CFRP plate is 0.11 mm
  • the width is 40 mm
  • the length is 80 mm
  • the thickness of the GFRP plate is The width of the GFRP plate was adjusted according to the volume ratio, and the adjusted width was equally cut according to the number of insulating layers shown in Table 1 below.
  • the method for producing the laminated material includes cutting a pair of substrates into the above lengths, and bonding and curing the copper foil on the CFRP plate in advance under the conditions of 453 K, 0.1 MPa, and 1.8 ks, As shown in FIG. 1, the laminate was further cured under the conditions of 453 K, 0.1 MPa, and 1.8 ks. After the load was removed, the mixture was further heated at 28.8 ks at the same temperature to promote curing. The distance between the electrodes was 60 mm.
  • FIG. 2 shows a cross-sectional view of one of the produced laminated materials (laminated material 3). In the figure, (A) shows a cross-sectional view of the hollow portion, (B) shows a cross-sectional view of the copper foil and the hollow portion, and (C) shows a vertical cross-sectional view of the copper foil portion.
  • FIG. 3 shows the relationship between the curvature at 40 ° C. (313 K) and the number of voids.
  • 3A shows the curvature in the longitudinal direction of the substrate
  • FIG. 3B shows the curvature in the direction orthogonal to the longitudinal direction of the substrate.
  • the curvature in the longitudinal direction of the substrate decreases as the volume ratio increases.
  • the volume ratio is 0.3 or less, the curvature does not have a void even when the number of voids is 1. About 90% of the case can be secured.
  • the volume ratio is 0.9, the number is small when the number of voids is small, but when the number of voids is larger than 6, the volume ratio is almost the same as when the volume ratio is 0.3.
  • the deposition rate is high, if there are approximately 5 or more voids, the decrease in curvature can be made comparable to that without voids.
  • FIG. 4 shows the result.
  • the horizontal axis represents temperature and the vertical axis represents curvature.
  • FIG. 5 shows the results at a volume ratio of 0.3 and at a volume ratio of 0.9.
  • the horizontal axis represents the number of voids
  • the vertical axis represents the output at 80 ° C.
  • the volume ratio is 0.3
  • the number of voids of 3 or more can provide an output equal to or greater than that without voids, and even if the volume ratio is 0.9, it is preferably 5 or more. If it is present, it is possible to expect an output that is more than half of the case where there is no gap, and if it is 10 or more, it can be confirmed that about 80% can be secured as compared with the case where only the insulating layer is provided. That is, by introducing a plurality of voids, it was confirmed that the performance comparable to the case of no voids can be secured despite the voids, and the responsiveness can be improved.
  • the present invention has industrial applicability as a laminated composite material having an actuator function.

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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Laminated Bodies (AREA)

Abstract

Selon l'invention, les antériorités ont laissé une marge d'amélioration sur le plan de la réactivité du fait que les moyens de refroidissement s'appuyaient principalement sur un refroidissement naturel. L'invention concerne un matériau composite stratifié présentant une excellente réactivité. Ce matériau composite comprend une paire de substrats présentant des coefficients de dilatation thermique différents, et une couche isolante prise en sandwiche entre les deux substrats, cette couche isolante comportant au moins un entrefer. Comme un fluide, tel qu'un gaz ou un liquide, peut être acheminé vers l'entrefer, le réglage de température, refroidissement ou chauffage, peut être facilité par la température du fluide et la réactivité du matériau composite peut être améliorée, sans que la courbure ne soit sensiblement réduite.
PCT/JP2008/066112 2008-01-28 2008-09-05 Materiau composite stratifie WO2009096059A1 (fr)

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Application Number Priority Date Filing Date Title
JP2009551393A JP5574322B2 (ja) 2008-01-28 2008-09-05 積層複合材料

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JP2008016962 2008-01-28
JP2008-016962 2008-01-28

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012183678A (ja) * 2011-03-03 2012-09-27 Chiba Univ 機能性積層複合材料及びその製造方法
JP2018103617A (ja) * 2016-12-14 2018-07-05 ザ・ボーイング・カンパニーThe Boeing Company 繊維強化熱可塑性プリプレグ層を含む積層構造体
JP2018138383A (ja) * 2016-12-14 2018-09-06 ザ・ボーイング・カンパニーThe Boeing Company 材料系、及び材料系を製造する方法
CN116887531A (zh) * 2023-07-28 2023-10-13 湖南中科存储科技有限公司 一种对封胶pcb基板实施温控热压定型的方法

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10138380A (ja) * 1996-11-11 1998-05-26 Kagaku Gijutsu Shinko Jigyodan アクチュエータ機能をもつ積層複合材料
JP2003053891A (ja) * 2001-08-17 2003-02-26 Japan Science & Technology Corp 発熱可能な金属材料
JP2007030419A (ja) * 2005-07-28 2007-02-08 Yasumasa Nagao 構造体およびその製造方法、並びに多層構造の構造体およびその製造方法
WO2007094433A1 (fr) * 2006-02-16 2007-08-23 National University Corporation Chiba University Actionneur utilisant un matériau composite multicouche

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10138380A (ja) * 1996-11-11 1998-05-26 Kagaku Gijutsu Shinko Jigyodan アクチュエータ機能をもつ積層複合材料
JP2003053891A (ja) * 2001-08-17 2003-02-26 Japan Science & Technology Corp 発熱可能な金属材料
JP2007030419A (ja) * 2005-07-28 2007-02-08 Yasumasa Nagao 構造体およびその製造方法、並びに多層構造の構造体およびその製造方法
WO2007094433A1 (fr) * 2006-02-16 2007-08-23 National University Corporation Chiba University Actionneur utilisant un matériau composite multicouche

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012183678A (ja) * 2011-03-03 2012-09-27 Chiba Univ 機能性積層複合材料及びその製造方法
JP2018103617A (ja) * 2016-12-14 2018-07-05 ザ・ボーイング・カンパニーThe Boeing Company 繊維強化熱可塑性プリプレグ層を含む積層構造体
JP2018138383A (ja) * 2016-12-14 2018-09-06 ザ・ボーイング・カンパニーThe Boeing Company 材料系、及び材料系を製造する方法
JP7137304B2 (ja) 2016-12-14 2022-09-14 ザ・ボーイング・カンパニー 繊維強化熱可塑性プリプレグ層を含む積層構造体
JP7163021B2 (ja) 2016-12-14 2022-10-31 ザ・ボーイング・カンパニー 材料系、及び材料系を製造する方法
CN116887531A (zh) * 2023-07-28 2023-10-13 湖南中科存储科技有限公司 一种对封胶pcb基板实施温控热压定型的方法
CN116887531B (zh) * 2023-07-28 2024-02-06 湖南中科存储科技有限公司 一种对封胶pcb基板实施温控热压定型的方法

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JPWO2009096059A1 (ja) 2011-05-26
JP5574322B2 (ja) 2014-08-20

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