SHOCK ABSORBER WITH DUAL PISTON
Technical field The invention relates to a shock absorber, in which compression and return damping is realized with double pistons and in which pressurization of the absorber is realized between the pistons.
Background of the invention
The Applicant produces a shock absorber 1, see figures 1 and Ia, comprising a damping-medium-filled cylinder body 2, which is delimited at the ends and is divided into a first Cl and a second C2 damping chamber by a main piston device made up of two main pistons 4, 5.
The main pistons 4, 5 are mounted on a hollow piston rod 3, which extends through one of the ends 2a of the cylinder body. Through the piston rod 3, damping medium flows between a pressurized chamber 6a into a pressurization reservoir 6 and a respective damping chamber Cl, C2. The pressurized damping medium is led from the pressurization tank 6 via a duct 7 in the piston rod 3 to an interspace 8 between the main pistons 4, 5. The damping medium is led onward via continuous pressurization ducts 9, 10 extending through the main pistons 4, 5 and delimited by first flow limiters 11, 12, in order finally to be led out into the respective damping chamber Cl, C2. One of the main pistons 4 damps motion substantially in a first direction Rl, i.e. the compression direction, where the main piston device moves such that the shock absorber length decreases, and the other of the main pistons 5 damps motion in substantially another direction R2, i.e. the return direction, where the main piston device moves such that the shock absorber length increases. The damping is realized through deformation of a second flow limiter created by a collection of flexible first
washers 15, 16, which delimit the main flow ducts 13, 14 extending through the main piston.
By virtue of this design, it is possible to ensure that a pressure markedly greater than zero always prevails in the damping chambers. This since the pressure in the damping chambers Cl and C2 is only marginally lower than the pressure Pl, owing to the low fall in pressure over the flow limiters 11 and 12 and the fact that the interspace 8 common to both chambers is also pressurized at the same pressure. The pressurized damping medium is led out into the respective damping chamber Cl, C2 via a collection of flexible second washers 11?A, 12PA, i.e. shims. The flexible second washers are fixed in place by their inner diameter such that they flex around their central part and let through a damping medium flow only via their outer part, which diverges from the first side of the main piston and therefore leaves an opening area which is disposed on the outer diameter of the second washers, see figure Ib. In order to achieve minimal flow resistance in the direction out from the interspace, the collections of flexible washers have been chosen to be as soft as possible such that they can open with just a very small pressure difference between the respective damping chamber and the interspace.
Problems have then arisen, since very soft washers easily become unstable and start to deform unpredictably with the flow. The whole of the dynamics of the absorber are in this case impaired and unexpected vibrations and noise can arise.
A further problem with shock absorbers produced according to the previously known method arises when the main pistons are mounted on the piston rod. In order not to create unwanted restrictions in the flow between the pressurization tank and the intermediate chamber, the pressurized damping medium flowing from
the pressurization tank through the piston rod must have a large area to pass through. The previous solution has a separate intermediate part 17PA, which separates the two pistons. This intermediate part is difficult to fit, so that the flow paths 17PAa through the piston rod and the intermediate part end up centered one above the other and just a minor displacement between these parts creates a reduced flow area.
In order to alleviate the problem with centering of the flow paths, an internal recess 17PAb has been introduced in the intermediate part. In order to minimize the flow resistance, this recess has a large radial extent. The mounting of the main pistons on this intermediate part may also be a problem, since the intermediate part 17PA with its recess 17PAb is easily deformed when the main pistons are fitted by tightening of a retaining nut 2OPA. In order to make it easy to change the damping character of the shock absorber by varying the washers
(shims) with regard to size, thickness, number and mutual arrangement, then a simple and straightforward procedure must exist for the removal and fitting of the main pistons.
Object of the invention
The present invention sets out to solve the dynamics problems which arise in a shock absorber which is pressurized via a space between a main piston device consisting of two main pistons.
In addition, the invention aims to solve problems in fitting the main pistons in the shock absorber without the damping medium flow in the shock absorber being limited or the fitting/removal procedure being made more difficult.
Moreover, these problems must be solved in an economical and simple manner.
Summary of the invention
The invention relates to a shock absorber comprising a damping-medium-filled damping cylinder which is divided into a first and a second damping chamber by a main piston device. The main piston device is made up of a first and a second main piston having continuous ducts which are delimited in a direction of flow by first and second flow limiters. The main piston device is mounted on a piston rod having an axially extending and continuous cavity, through which damping medium can flow. The continuous cavity couples together a pressurized chamber in a pressurizatioπ reservoir and a respective damping chamber via an interspace, delimited by the first and the second main piston, in the main piston device. A first damping medium flow from the interspace to the first and the second damping chamber is designed to flow substantially without resistance through pressurization ducts delimited by a first flow limiter. In the opening process, the first flow limiter lifts in the axial direction from the main piston with substantially maintained external form, so that a flow path is created both between the main piston and the whole or parts of the inner periphery of the first flow limiter, as well as between the main piston and the outer periphery of the flow limiter.
The fact that the first flow limiter can move axially allows it to be made more rigid without any significant increase in flow resistance. It therefore no longer needs to be extremely thin and flexible in the bending direction.
In a first embodiment of the invention, the first flow limiter is rigid and inflexible in the axial direction and has the form of a sealing washer which has an inner and an outer edge with respective extent in the radial direction, as well as a certain extent, preferably 0.2- 0.5 mm, in the lateral direction. As a result of this
embodiment, the first flow limiter opens by lifting from the main piston, at the same time as it is fully leak-tight when bearing against the bearing surface, i.e. when the pressure in the damping chambers is greater than the pressure in the intermediate chamber. The first flow limiter therefore acts as a nonreturn valve .
The first flow limiter lifts from the main piston substantially parallel with the piston rod in relation to a spacer sleeve disposed on that face of the main piston which faces the damping chambers, within the inner radial extent of the flow limiter.
In its simplest embodiment, the sealing washer of the nonreturn valve is circular, both internally and externally. In order to allow slight overlap and thus narrow contact areas on the bearing surface, a good centering of the sealing washer around the spacer sleeve is required. Narrow contact areas are a precondition for a rapid-reaction valve, since wide contact areas retard both the opening and the closing processes. This because, with wide contact areas, the damping medium is forced to flow long distances in narrow gaps. Viscous damping arises, which brakes the flow. At the same time, it is important not to forego good leak-tightness of the nonreturn valve when in the closed state.
In a third embodiment, the first flow limiter has, on its inner edge, lugs which extend radially inward toward the center. The lugs have a radial extent dimensioned such that their inner edge is designed to center the flow limiter on the spacer sleeve.
By configuring the sealing washer with lugs extending radially inward toward the center, a good centering is obtained between the sealing washer and its seat. Moreover, only slight overlap is created between the
sealing washer and the seat of the main piston, thereby giving a fast opening function.
The above-described lugs also mean that a maintained restriction and centering is possible, but with a reduced inner restriction of the flow between the inner edge of the flow limiter and the spacer sleeve around which the flow limiter is centered. The narrow gap which is formed between the inner edge of the flow limiter and the spacer sleeve is in this case significantly shorter in its extent than if the inner edge is fully circular on the inside. This leads to reduced viscous damping in the gap and reduced resistance to guiding the flow limiter through the damping medium.
A further advantage of the lugs is that more damping medium can pass within the flow limiter. This creates a lower flow resistance. The extra possible flow area which is formed between the lugs on the inner edge is particularly important with small lift heights of the sealing washer in connection with opening or closing of the nonreturn valve.
In a fourth embodiment, reduced flow resistance and centering of the first flow limiter are obtained by the lugs being instead disposed in the spacer sleeve.
In a further embodiment, the interspace between the first and the second main piston is created by the first and the second main piston bearing against an intermediate part. The intermediate part is made of a solid piece of material, but can be said to be made up of a cylindrical part and a supporting part extending radially therefrom approximately centrally on the cylindrical part.
In the radially extending supporting part, substantially radially extending third ducts are
disposed, through which the damping medium flows between the pressurized chamber in the pressurization reservoir and the interspace is transported out into the interspace.
The invention is described in greater detail below, with references to the accompanying drawings.
List of figures Fig. Ia shows a shock absorber according to the prior art.
Fig. Ib shows an enlarged view of the piston portion in the prior art.
Fig. 2a shows the shock absorber according to the invention.
Fig. 2b shows an enlarged view of the piston portion in the shock absorber according to the invention.
Fig. 3a shows the second flow limiter.
Fig. 3b shows the main piston with a section through the center of the piston.
Fig. 3a shows a view of that side of the main piston which is directed toward the damping chambers.
Fig. 4a shows an enlarged view of the intermediate part. Fig. 4b shows the intermediate part with a section through its radially projecting supporting part.
Fig. 4c shows a 3D view of the intermediate part.
Detailed description of the invention The shock absorber 1 according to the invention, see figures 2a and 2b, has a basic construction corresponding to the prior art shown in figure 1. The shock absorber thus comprises a damping-medium-filled damping cylinder body 2, which is delimited at the ends 2a, 2b and is divided into a first Cl and a second C2 damping chamber by a main piston device made up of two main pistons 4, 5. The damping medium is preferably hydraulic oil, which can contain associated additives in a manner which is known per se. Alternatively,
glycol and/or water can be used as the fluid. The damping cylinder body 2 is preferably also telescopically disposed in a second cylinder 2'.
The main pistons 4, 5 are mounted on a first end 3a of a hollow piston rod 3, which extends through one of the ends 2a of the cylinder body and which moves with the second cylinder 2'. Through the piston rod 3, damping medium flows between a pressurized chamber 6a in a pressurization tank 6 and a respective damping chamber Cl, C2. In the pressurization tank 6 there is disposed a pressurizing member 6b in the form of a piston, rubber bladder or the like is disposed. The pressurization tank encloses a first pressurized and damping-medium-filled chamber 6a. The pressurization tank is delimited by the pressurizing member 6b in also a second space 6c, which comprises a second medium more compressible than the damping medium. The compressible medium can be constituted by gas, for example air, nitrogen gas or other gas with additives. By filling of compressible medium into the second space, the basic pressure Pl is created, which pressurizes the damping medium. The compressible medium can also be replaced by a mechanical member, such as a spring or the like.
Pressurization of the absorber, and also the damping character of the absorber, is adjusted by one or more valves 18 according to the prior art, disposed between the pressurization tank 6 and the damping cylinder part 2.
The pressurized damping medium is led from the pressurization tank 6 via a duct 7 in the piston rod 3 to an interspace 8 between the main pistons 4, 5. This interspace 8 then acquires the pressure P2, which is substantially equal to the basic pressure Pl. The damping medium can then flow onward via continuous pressurization ducts 9, 10 in the main pistons 4, 5 out into a respective damping chamber Cl, C2, so that the
damping chambers, too, at least acquire the pressure Pl=P2 (with possible pressure changes due to the fall in pressure over the flow limiters) . A first flow limiter 11, 12 bears against a first side 4a, 5a of the main pistons 4, 5 and acts as a nonreturn valve and prevents flow through the pressurization duct 9, 10 in the direction away from one of the damping chambers Cl, C2 to the intermediate chamber 8. Instead, the damping medium flow 8 is forced from the first and the second damping chamber to the interspace 8 via main flow ducts 13, 14 extending through the main pistons 4, 5.
One of the main pistons 4 damps motion in a first direction Rl, i.e. the compression direction, when the main piston device moves in such that the shock absorber length decreases and the pressure P3 in the first damping chamber Cl increases, and the second of the main pistons 5 damps motion in a second direction R2, i.e. the return direction, when the main piston device moves such that the shock absorber length increases and the pressure P4 in the second damping chamber C2 increases. The damping is realized via deformation of a second flow limiter 15, 16, preferably a collection of flexible first washers, which delimit the main flow ducts 13, 14 extending through the main piston and which bear against a second main piston side 4b, 5b.
The damping medium thus flows between the first Cl and the second damping chamber C2 via the main flow ducts
13 of the first main piston 4, through the interspace 8 and out through the pressurization ducts 10 of the second main piston 5. From the second damping chamber
C2 to the first damping chamber Cl, the damping medium flows via the main flow ducts 14 of the second piston
5, through the interspace 8 and out through the pressurization ducts 11 of the first main piston.
The second piston rod end 3b is fixed in a first fastening member 11, which is intended to fasten the absorber to a part of a particular vehicle which moves with the ground surface, preferably a wheel or runner. The second cylinder 2 ' , arranged concentrically around the damping cylinder part 2, is also fixed in the first fastening member 11. On the first end 2a of the damping cylinder 2, the absorber has a second fastening member 12, which can be fixed in a chassis or frame part of a particular vehicle. Of course, the opposite fitting direction is also possible.
In the invention, the first flow limiter 11, 12 is rigid and inflexible in the axial direction and has the form of one or more sealing washers having a certain extent both in the radial direction and in the lateral direction. In the radial direction, they extend from an inner circular edge Ilb2, 12b2 (see the inner dashed line in figure 3a) to an outer circular edge 11a, 12a, and in the lateral direction the sealing washers preferably have a thickness of between 0.2 and 0.5 mm.
In figure 2b, it is shown that the first flow limiter 11, 12 lifts from the main piston 4, 5 with substantially maintained external form in the opening process, where a damping medium flow is created by the pressure P2 in the interspace 8 being greater than the pressure P3 in the damping chamber Cl. The first flow limiter 11, 12 lifts from the first side 4a, 5a of the main piston 4, 5 substantially parallel with the piston rod 3 in relation to a spacer sleeve 24 disposed on that face of the main piston which faces the damping chambers, inside the inner edge llbl, 12bl; Ilb2, 12b2 of the flow limiter.
The spacer sleeve 24 is also necessary to enable the first flow limiter 11, 12 to lift from the main piston 4, 5, since there must then be a distance between that side of the main piston which faces the damping
chambers Cl, C2 and those parts between which the main pistons 4, 5 are axially fixed against.
The spacer sleeve 24 bears against an inner face A4i, A5i of the main piston 4, 5, and the inner edge Ilb2, 12b2, of inner diameter dlli, dl2i, of the first flow limiter 11, 12 is designed to slide against the outer face 24a of the spacer 24.
In figure 3a is shown the first flow limiter 11, 12, which, on its inner edge, has radially inward extending lugs lie, 12c. The lugs lie, 12c extend in the radial direction from an inner lug edge llbl, 12bl to an outer lug edge llcl, 12cl. The outer lug edge llcl, 12cl substantially coincides with the inner diameter dlli, dl2i of the flow limiter 11, 12 and is designed to center the flow limiter 11, 12 on the spacer sleeve 24. When the first flow limiter 11, 12 has opened and lifted from the main piston 4, 5, the damping medium can flow Into the space between the lugs lie, 12c.
In figure 3b, a closed valve is shown when there is no damping medium flowing in the pressurization duct 9, 10 and when the pressure P3, P4 in the damping chambers Cl, C2 is greater than or equal to the pressure P2 in the intermediate chamber 8. The first flow limiter 11, 12 then rests on the inner A4i, A5i and the outer bearing surface A4y, A5y of the first side 4a, 5a of the main piston, which faces toward the respective damping chamber, and covers the continuous pressurization ducts 9, 10. The inner edge of the flow limiter has an inner diameter dlli, dl2i which is somewhat greater than the spacer sleeve outer radial extent d24. A gap s is thus created between the inner edge llbl, 12bl; Ilb2, 12b2 of the flow limiter 11, 12 and the spacer sleeve 24. In this gap s, the damping medium can flow with a certain restriction proportional to the size of the gap.
To enable the pressurized damping medium to flow substantially without resistance through the pressurization ducts 9, 10, the first flow limiters 11, • 12 are configured such that the damping medium acts on a pressure area AlIp, Al2p of such size on the first flow limiters 11, 12 that it substantially corresponds to the total area All, A12 of the first flow limiter. The pressure area AlIp, Al2p of the first flow limiter is defined by the radially widened area which is formed between the inner A4i, A5i and the outer first bearing surface A4y, A5y disposed on the first side 4a, 5a of the main piston 4, 5. Preferably, the pressure area covers between 85 and 90% of the total area All, A12 of the second flow limiter.
The low flow resistance is created by the pressurization ducts being made large with low flow resistance and by the first damping medium flow acting on a large pressure area on the second flow limiter, and by this being able with small force to open to a large opening area.
In figure 3c, the main piston 4, 5 is shown with its A4i, A5i and outer first bearing surface A4y, A5y. The main piston 4, 5 is here configured such that the first flow limiter 11, 12 bears against knob-shaped supporting points 5c. By virtue of this embodiment, the first flow limiter receives sufficient support from the main piston, but produces a minimal holding effect in the opening process due to the reduced sealing surface. In this figure, an embodiment of the invention is also shown where centering of the first flow limiter 11, 12 is realized by the arrangement of radially projecting lugs 25 in the spacer sleeve 24.
In a further embodiment (not shown) , the first flow limiter is guided on the outer side and the lugs are made in this case on the outer edge of the flow limiter or in an external guide device.
The two main pistons 4, 5 are disposed on an intermediate part 17 which is screwed onto the first end 3a of the piston rod. The intermediate part 17 shown in figures 4a-c is produced in one piece, but can be said to be made up of a cylindrical part 17a, which is an axial extension of the piston rod 3, and a supporting part 17b extending radially therefrom. The cylindrical part 17a also has a concentric hole 18, which connects to the cavity of the piston rod. The main pistons 4, 5 are arranged concentrically around the cylindrical part 17a on either side of the radially projecting supporting part 17b.
In the radially extending supporting part 17b there are disposed substantially radially extending third ducts 19, which lead from the concentric hole 18 disposed in the cylindrical part 17a to the interspace 8. The number of ducts 20 is determined by the size of the extent of the intermediate part 17 in the lateral direction, i.e. by the amount of material to be machined. Preferably, the number of ducts is 6-8. Despite the fact that the intermediate part 17 is perforated by a plurality of ducts 19, the rigidity of the part is maintained, since the whole of the intermediate part 17 is produced from one piece.
The main pistons 4, 5 are clamped to the intermediate part 17 and the piston rod 3 by a locking member 20, which is screwed onto the cylindrical part 17a of the intermediate part. In order to create a play-free fitting of the main pistons 4, 5 and prevent wanted vibrations when the flow limiter opens, between the first main piston 4 and the piston 3, as well as between the main piston 5 and the locking member 20, a resilient member 21, preferably a corrugated washer, an elastic 0-ring or the like, is provided. The locking member 20 can naturally be replaced by a simple nut 20pA, or the like.
In this embodiment of the invention, the locking member 15 has the form of a piston rod extender on which an additional damping piston 22 is mounted, see fig. 2a. This additional damping piston 22 is intended to create a gentle braking of the damping motion in the end position of a stroke in the first motional direction Rl. The additional damping piston 22 has a radial extent which is less than the radial extent of the main pistons 4, 5 and is intended to slide into a limit space 23, tailored to the damping piston 22, in the form of a cup disposed in the damping cylinder part 2.
The invention is not limited to the embodiment shown, but can also be modified within the scope of the following patent claims and the inventive concept.