Description
COOKING APPARATUS
Technical Field
[1] The present invention relates to a cooking apparatus, in which a wire connected to a control panel built in a door can be drawn from the door, so as not to be interfered with other components. Background Art
[2] In general, a cooking apparatus is a machine that cooks food by generating or transferring heat to the food placed in a cooking cavity. Examples of such include a microwave oven, a combined microwave oven and convection oven (e.g., microwave convection ovens), a conventionally heated standard oven and the like.
[3] In recent years there has been a growing interest in development of combination microwave/convection ovens among cooking apparatuses. In such microwave/ convection ovens, microwaves oscillated by a magnetron may be irradiated onto food and/or hot air around a heater convects/radiates to cook food.
[4] FIG. 1 is a perspective view of a conventional cooking apparatus, the conventional cooking apparatus includes a case 10 including a space (not shown) forming a cooking cavity for cooking food and provided with a component room at the upper portion, in which many components are installed. A door 20 is openably/closably installed at one side of the front surface of the case 10, while a button display unit 30 is provided at the other side of the front surface of the case 10.
[5] Here, the cooking cavity inside the case 10 is provided with a turntable (not shown) where a food is placed for uniform heating during its rotation, while the component room of the case 10 is provided with a magnetron assembly (not shown) for irradiating microwaves to the cooking cavity and at least one heater assembly (not shown).
[6] In addition, the lateral surfaces of the case 10 are provided with an inlet 11 and an outlet (not shown) that communicate with the cooking cavity. Therefore, when a cooling fan (not shown) installed in the component room starts rotating, outside air is sucked in and passes through the cooking cavity, thereby removing humidity, heat and the like as it is discharged from the outlet.
[7] The door 20 is provided with a see-through window 21 at the center, so that a user can see the inside of the cooking cavity. Its lower end is joined to the case 10 by a hinge and a handle 22 attached to the upper end helps the user to open or close the door 20.
[8] The button display unit 30 includes a display 31 for displaying an operating status of the cooking apparatus, and mechanical buttons 32 through which a user inputs a
desired operation of the cooking apparatus, each being fixed to the upper portion of the case 10.
[9] As described above, in the conventional cooking apparatus the button display unit is installed on an upper portion of a front side of the cooking cavity, and the door is openably attached to the cooking cavity excluding the button display unit. Therefore, even though a wire connected to a substrate built in the button display unit may be connected to an machine room on one side of the cooking cavity, a wire drawing structure is not required.
[10] Meanwhile, Korean Patent Application Laid-Open No. 2005-0083504 discloses a typical example of a cooking apparatus that has major components inclusive of a m agnetron, a high voltage transformer, a high voltage capacitor, and a cooling fan provided at one side of a cooking cavity. Korean Patent Application Laid-Open No. 2006-0037003 discloses a cooking apparatus that has major components inclusive of a magnetron, a high voltage transformer, and a high voltage capacitor installed at an upper side of a cooking cavity and accommodates a convection heater assembly at a rear wall of the cooking cavity. Korean Utility Model Application Laid-Open No. 1999-0010444 discloses a cooking apparatus that has major components inclusive of a magnetron, a high voltage transformer, and a cooling fan and an operating panel provided at a lower side of a cooking cavity.
[11] In addition, Korean Utility Model Application Laid-Open No. 1998-0016489 discloses a cooking apparatus, which has major components inclusive of a magnetron, a high voltage transformer and a cooling fan installed at a side wall of a cooking cavity and which is provided with a cooling flow path starting from an upper wall of the cooking cavity to a lateral side thereof.
[12] Korean Patent Application Laid-Open No. 1998-0053939 discloses a door of a microwave oven used as a typical example of cooking apparatuses, in which the door is provided with a door frame for blocking microwaves and a choke cover encompassing the door frame.
[13] Korean Patent Application Laid-Open No. 1995-0003729 discloses a cooking apparatus that has a cooking flow path starting from a lateral side of a cooking cavity, going via a bottom side of the cooking cavity, to a door.
[14] Korean Patent Application Laid-Open No. 2004-0108050 discloses an example of an operating panel for use in a cooking apparatus, in which the operating panel is provided with a glass-touch keyboard using static electricity. Disclosure of Invention Technical Problem
[15] It is an object of the present invention to provide a cooking apparatus capable of
drawing out a wire connected to a substrate built in a door without interfering with other components even though the door having the built-in substrate is openably attached to a cooking cavity. [16] Another object of the present invention is to provide a cooking apparatus capable of drawing out a wire not to be seen from a door although the wire is connected to a substrate installed inside the door.
Technical Solution [17] To achieve the above objects and advantages, there is provided a cooking apparatus, comprising: a cooking cavity; a door hinged onto a lower portion of the cooking cavity for opening/closing the cooking cavity; a control panel built in the door for in- terworking with a user input; and an opening formed at a lower portion of the door, through which a wire connected to the control panel is drawn. [18] In another aspect of the present invention, the control panel is disposed at an upper portion of the inside of the door, and the wire is secured to a mounting unit formed at a side portion of the inside of the door. [19] In another aspect of the present invention, the opening is formed at a lower edge of the door that faces the cooking cavity. [20] In another aspect of the present invention, the cooking apparatus further comprises a drawing guide located at the opening to guide the wire. [21] In another aspect of the present invention, the drawing guide has a hinge axe to be hinged onto the opening. [22] In another aspect of the present invention, the hinge axe is formed for the wire to pass through it. [23] Additional and/or other aspects and advantages of the present invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Brief Description of the Drawings [24] The above aspects and features of the present invention will be more apparent by describing certain embodiments of the present invention with reference to the accompanying drawings, in which: [25] FlG. 1 is a perspective view showing an example of a conventional cooking apparatus; [26] FlG. 2 is an exploded schematic view of the main structure of a cooking apparatus according to the present invention; [27] FlG. 3 schematically shows an example of the rear space of a cooking apparatus according to the present invention; [28] FlG. 4 is an exploded perspective view showing an example of a wire drawing
structure of a cooking apparatus according to the present invention;
[29] FlG. 5 is a perspective view of 'A' part in FlG. 4; and
[30] FlG. 6 is a perspective view illustrating a drawing guide used in an example of a wire drawing structure of a cooking apparatus according to the present invention. Mode for the Invention
[31] The present invention will be described in detail herein below with reference to the accompanying drawings.
[32] FlG. 2 is an exploded schematic view of the main structure of a cooking apparatus in accordance with the present invention, showing a cooking cavity 100, a door 200, an upper space 300 located over the cooking cavity 100, a rear space 400 located at the rear of the cooking cavity 100, lateral spaces 500 located on both sides of the cooking cavity 100, and a lower space 600 located under the cooking cavity 100.
[33] The cooking cavity 100 is a space for cooking food, and is defined by an inner case
110. A heater 120 is provided at the upper portion of the inside of the cooking cavity 100, and a plate or a rack 130 is placed inside the cooking cavity 100. The inner case 110 includes an inlet (not shown) and an outlet 111 formed on the sides for forming an air flow path to remove heat and smell inside the cooking cavity 100. An example of the heater 120 is a sheath heater. The use of the plate 130 in replacement of a circular turn table brings change to width and length (depth) of the cooking cavity 100, the modification of which is restricted by the turn table. At one side of the cooking cavity 100 is provided a guide 140 for guiding the plate 130. In addition, at the front and rear sides of the cooking cavity 100 are provided a front frame 150 and a rear frame 160, respectively, and the front frame 150 has an opening 151 for forming a flow path between the upper space 300 and the door 200. The rear frame 160 also has an opening 161 formed at the upper side for communication with the rear space 400.
[34] The lower portion of the door 200 is hinged to the cooking cavity 100 so that the door 200 can open and close the cooking cavity 100. The door 200 is formed to cover the cooking cavity 100 and the upper space 200. The door 200 is composed of a handle 210, a front plate 220, an input sensing unit 230, a door panel 240, a control panel 250, a middle plate 260, a bracket 270, a door frame 280, and a choke cover 290.
[35] The handle 210 is a part that a user uses to open or close the door 200, and can be fixed to the front plate 220 by bolts (not shown). Desirably, the handle 210 has at least one channel (not shown) formed inside along its longitudinal direction in a manner that the channel is communicated with outside, so that the total weight can be reduced and the amount of heat transferred to the user from the cooking cavity 100 during cooking can be minimized.
[36] The front plate 220 is desirably made of a transparent glass for the user to be able to
see the inside of the cooking cavity 100, and a display unit (not shown) including buttons may be attached or coated thereto, the buttons being used for the user to select a cooking course or for the indication of an operating status of the cooking apparatus.
[37] The input sensing unit 230 is a part that recognizes which button is selected by the user. In the case that the input sensing unit 230 is located at the rear of the front plate 220 made of glass, it can be composed of a glass touch unit and serve as an electrostatic sensor. The glass touch unit can be attached to the front plate 220 using a tape. The input sensing unit 230 is located at the upper region of the door 200 facing the upper space 300 of the cooking cavity 100, and this structure ensures a broader cooking cavity and helps the user easily see the inside of the cooking cavity 100 without hindrance.
[38] The door panel 240 is a part that fixes other components 220, 250 and the like of the door 200, and has an opening 241 for the user to see the inside of the cooking cavity 100. Moreover, the door panel 240 has in its lower side an outlet (not shown) through which the flow traveling along a cooling flow path extended from a cooling fan 420 (to be described) to the door 200 via the upper space 300 is discharged.
[39] The control panel 250 is a part for controlling the overall operation of the cooking apparatus according to a user input. To this end, it cooperates with the input sensing unit 230 and a relay substrate 350 (to be described), and is fixed to the door panel 240 from the rear side of the input sensing unit 230. Desirably, the control panel 250 is provided with a light-emitting source such as an LED (light emitting diode), and irradiates the light emitted from the light-emitting source to the display unit (not shown).
[40] The middle plate 260 is a part fixed to the door panel 240, while being spaced out from the front plate 220 and the door frame 280, respectively. Its primary function is to block heat transfer from the cooking cavity 100 to the front frame 220 and the handle 210. Desirably, the middle plate 260 is installed at the door panel 240 so that a flow generated from the cooling fan 420 (to be described) enters the door 200 via the rear space 400 and the upper space 300 and then travels between the middle plate 260 and the front plate 220 under the guidance of a bracket 270 (to be described). Such a flow vents through the outlet (not shown) of the door panel 240.
[41] The bracket 270 is fixed to the door panel 240 from the rear side of the control panel 250. It serves to protect the input sensing unit 230 and the control panel 250, each including electronic components, against heat and microwaves from the cooking cavity 100 and against the flow by the cooling fan 420, and guides the flow to travel between the door panel 240 and the front plate 220.
[42] The door frame 280 is accommodated in the door panel 240, and serves to block leakage of microwaves to the outside of the cooking apparatus.
[43] The choke cover 290 is a cover for the door 200 located towards the cooking cavity
100, and has an opening 291 formed on its upper side in correspondence to the opening 151 of the front frame 150. The opening 291 is preferably composed of tiny holes in order to prevent food or foreign substances from getting into the door 200 while the door 200 is being open.
[44] The upper space 300 is a space over the cooking cavity 100 defined by an external case 310, and includes a heater 320, a waveguide 330, an insulating upper plate 340, and a relay substrate 350. Optionally, a lamp (not shown) for lightening the cooking cavity 100 may be provided as well.
[45] The external case 310 has a shape that encompasses the top and both sides of the cooking cavity 100 at a distance away, and is connected to the front frame 150 and the rear frame 160. If necessary, it may have an outlet 311 so that a flow having traveled around the cooking cavity 100 and the heating elements installed in the cooking apparatus can be vented to the outside.
[46] An example of the heater 320 is a halogen heater. Since such a heater 320 is influenced by microwaves, unlike the heater 120 formed of a sheath heater, the heater 320 is installed at the upper side of the inner case 110 so as to provide heat downwardly into the cooking cavity 100 from above.
[47] The waveguide 330 is extended from the rear space 400 to the upper space 300, and serves to provide microwaves generated from a magnetron (not shown) to the cooking cavity 100. To do this, at the upper surface of the cooking cavity 100 is provided a port 331 (see FIG. 3).
[48] The insulating upper plate 340 prevents heat generated by the heater 120 housed in the inner case 110 from transferring to the upper space 300, and has a shape that covers the upper portion of the cooking cavity 100 except for the heater 320 and the waveguide 330.
[49] The relay substrate 350 is mounted on the insulating upper plate 340 from one side of the upper space 300, and interworks with the control panel 250 to operate components inclusive of the magnetron (to be described) placed at the rear space 400.
[50] FlG. 3 schematically shows an example of the rear space of a cooking apparatus according to the present invention. Referring to FIGS. 2 and 3, the rear space 400 is a space behind the cooking cavity 100 defined by the cover 410, and includes a cooling fan 420, a convection heater assembly 430, and heating elements such as a magnetron 440, a high voltage transformer 450, and a high voltage capacitor 460, together building a component room of the cooking apparatus.
[51] The cover 410 is connected to the rear frame 160 or the outer case 310 so as to cover the upper space 300 and the rear space 400, and its lower portion is connected to a base 610. At the lower portion of the cover 410 or the base 610 is provided an inlet
411 for air inflow to the cooling fan 420.
[52] The cooling fan 420 is located at the lower portion of the rear space 400 along the width direction thereof, and includes flow-generating units 421 and 422 on both sides to cool the components installed at the upper side. As the rear space 400, the upper space 300 and the door 200 are built in a way to be communicated, the entire area of the cooking apparatus can be cooled by means of the cooling fan 420. In addition, the cooling fan 420 is provided with a partition wall 423 for preventing the flow generated by the cooling fan 420 from flowing back to the cooling fan 420. The partition wall 423 has openings 424 and 425 formed on both sides in a manner to make the flow go up to the upper portion of the rear space 400. At the space 426 between the flow- generating units 421 and 422 is provided a motor (not shown) for driving the flow- generating units 421 and 422.
[53] The convection heater assembly 430 includes a fan 431, a heater 432, an inner heater cover 433, an outer heater cover 434, and a motor 435. Desirably, a heat insulating material (not shown) is placed between the inner heater cover 433 and the outer heater cover 434. Such a convection heater assembly 430 must have the motor 435. Since the motor 435 is installed being protruded backwardly from the rear space 400, the rear space 400 must have a room that is deep enough at least to accommodate the motor 435. Based on the attention to this space, such a large volume component 440, 450, and/or 460 among the major components used in the operation of the cooking apparatus can be placed in the rear space 400. In this way, even though part of the cooking cavity 100 in the longitudinal direction is sacrificed, the cooking cavity 100 is expanded in the lateral and vertical directions. Also, by using a plate instead of a turntable, a cooking apparatus according to the present invention can change the height, width and depth of the cooking cavity 100. Also, by placing the cooling fan 420 at the lower portion of the rear space 400, a cooking apparatus according to the present invention can utilize the rear space 400 and can cool the heating elements 440, 450, and/or 460 as well. Also, by providing the cooling fan 420 at the lower portion of the rear space 400 and building the rear space 400, the upper space 300, the door 200, the cooking cavity 100, and the lateral spaces 500 to be communicated with one another, the whole part of a cooking apparatus according to the present invention can be effectively cooled by the cooling fan 420. Also, as the cooling fan 420 is installed along the width direction of the rear space 400, the heating elements such as the convection heater assembly 430, the magnetron 440, the high voltage transformer 450, and the high voltage capacitor 460, which are provided in the rear space 400, can be cooled effectively, the flow can be traveled to the upper space 300, the lateral spaces 500 and the cooking cavity 100 and be vented through an outlet 611 formed on the base at the lower portion of the cooking cavity 100. Also, by providing the partition
wall 423 and the openings 424 and 425, a cooking apparatus according to the present invention can form the flow path and flow and cool the heating elements, effectively and selectively. Also, the rear frame 160 may further comprise an opening 162 for communicating the lateral space 500. The opening 162 enables a direct air flow from the rear space 400 to the lateral space 500 and creates air flow to both sides of the rear space 400, thereby promoting the cooling process and the air flow onto both sides of the rear space 400.
[54] The magnetron 440, the high voltage transformer 450, and the high voltage capacitor 460 are major components used in the operation of the cooking apparatus, each generating a lot of heat. The magnetron 440 is placed above the opening 424, while the high voltage transformer 450 and the high voltage capacitor 460 are placed above the opening 425. The arrangement of these heating elements can be changed.
[55] The lateral spaces 500 are spaces on both sides of the cooking cavity 100 defined by the outer case 100, and they desirably communicate with the upper space 300, the rear space 400, and the lower space 600, and also with the cooking cavity 100 through the inlet 112 and the outlet 111. The flow generated from the cooling fan 420 travels from the rear space 400, the upper space 300, the cooking cavity 100, the lateral spaces 500, and eventually to the lower space 600. At this time, the flow traveling the upper space 300 and heading to the lateral space 500 can guide the flow that came out of the cooking cavity 100 through the outlet 111 to the lower space 600.
[56] The lower space 600 is a space below the cooking cavity 100 defined by the base
610. The base 610 is connected to the front frame 150 and the rear frame 160 to support the cooking apparatus, and includes the outlet 611 so as to exhaust the flow originated from the cooling fan 420 and the smell and heat generated in the cooking cavity 100. Even though the lower space 600 is defined by the rear frame 160 from the rear side, the base 610 is connected to the cover 410 over the rear frame 160. Therefore, the base 610 also functions as a member for limiting the lower portion of the rear space 400. The location of the outlet 611 is not particularly limited, so it can be on the side of the outlet 111, or preferably at the center of the base 610 to give a sufficiently long flow path. Since hot air flow is vented through the outlet 611, the cooking apparatus should not be placed on a kitchen appliance that is sensitive to heat. To protect such a kitchen appliance from any damages due to overheated air, a plate (not shown) may be connected to the base 610 at a distance so that heat may be exhausted in the lateral directions.
[57] In addition to the structure shown in FIG. 2, a wire drawing structure applied to the door 200 will now be explained with reference to FIGS. 4 to 6.
[58] As described above, the input sensing unit 230 and the control panel 250 are installed inside the door 200, while a relay substrate 350 for supplying power to
electrical components in the upper space 300 located over the cooking cavity 100. Here, substrates like the input sensing unit 230 and the control panel 250 are connected to the relay substrate 350 through a wire L.
[59] The input sensing unit 230 is fixed to the rear surface of the front plate 220 by a tape and placed on the front surface of the door panel 240, and the control panel 250 is placed on the rear surface of the door panel 240. The door panel 240 has the opening 241 provided for a user to see the inside of the cooking cavity 100. On an upper portion of the door panel 240 are provided holes 242 for transferring numbers, characters or lights generated from light sources in the control panel 250 such as plural segments composed of seven LED (Light Emitting Diode) bars arranged in a 8 shape. Also, at both side rear surfaces of the door panel 240, fixing projections 243 are provided, onto which the control panel 250 can be directly screwed.
[60] Therefore, when the input sensing unit 230 and the control panel 250 are mounted on the upper portion of the door panel 240, the wire L drawn therefrom is guided downwards along the one side of the rear surface of the door panel 240 and then extracted out through a drawing opening 245 formed on a lower portion of the door 200.
[61] In detail, a mounting unit 244 where the wire L is secured at is formed on the rear surface on both sides of the door panel 240. Here, the mounting unit 244 for insertion of the wire L is formed either in a pair of hooks or in zigzag pattern for a predetermined partition wall to come into contact with the both sides of the wire L.
[62] The door panel 240 is assembled with the door frame 280 and the choke cover 290 in a manner that those can be overlapped on its rear surface while the substrates 230 and 260 and the wire L are already built therein. The door 200 assembled has a hinge H at a lower end of the door frame 280 to be able to open or close the cooking cavity 100.
[63] At this time, the hinges H are protrusively installed in hinge holes 292 formed on both side of the lower end of the choke cover 290, and a drawing opening 245 through which the wire L is drawn is formed on one side of the hinge hole 292. Also, the drawing opening 245 is formed on the bottom surface of the door panel 240 and the lower end of the choke cover 290 so that it is located on a lower edge of the door 200 facing the front frame 150 of the cooking cavity 100.
[64] Additionally, a drawing guide 247 through which the wire L can pass is provided inside of the drawing opening 245 to reduce damages on the wire L caused by interference between the wire L and the drawing opening 245 at the time of the opening/ closing of the door 200.
[65] In detail, stepped walls for hinging 246 are formed on opposite sides inside of the drawing opening 245 at a predetermined space away from each other, thus the drawing
guide 247 can be guided by the stepped walls for hinging 246 that are formed inside of the drawing opening 245. Alternatively, one of the walls for hinging 246 may be formed as a stepped wall to support the hinge axis 247a, and the other of the walls for hinging 246 may be provided with an insert hole (not shown) for receiving the hinge axis 247b.
[66] At this time, the drawing guide 247 is desirably formed in a hollow shape for the wire L to be able to pass through. Also, the hinge axis 247a is also formed in a hollow shape for the wire L to be able to pass through.
[67] That is to say, the drawing guide 247 is in an oblong barrel shape with an open bottom, and has a hollow-shaped hinge axis 247a with a relatively large diameter provided to one side of the upper end thereof so that the wire L can pass through, while a cylindrical shaped hinge axis 247b to the other side of the upper end.
[68] Therefore, even if the substrates 230 and 250 may be installed at the upper portion on the inside of the door 200, the wire L connected thereto can be arranged at one side of the rear surface of the door panel 240 while it being fitted into the mounting unit 244 of the door panel 240, and then pass through the drawing guide 247. After the drawing guide 247 is deposited to the drawing opening 245, the wire L can be drawn out neatly and safely without getting any damages while passing through the drawing guide 247 and the drawing opening 245.
[69] The wire L drawn out of the door 200 further passes through the lower space 600 and the lateral spaces 600 of the cooking cavity 100 and is eventually connected to the relay substrate 350 installed in the upper space 300 of the cooking cavity.
[70] As explained so far, according to the cooking apparatus of the present invention, although the door is hinged onto the cooking cavity, the wire connected to the substrate built in the door can be drawn out safely without being interfered with other components through the opening with help of the drawing guide formed independently of the hinge holes that are provided to the lower portion of the door. Thus, this feature not only prevents damages on the components, but also improves the operating reliability of the cooking apparatus.
[71] In addition, since the wire connected to the substrate built in the door is drawn out of the lower edge of the door, people cannot see the wire when the door is opened or closed, and thus a high level of aesthetic design is provided.
[72] Although the preferred embodiment of the present invention has been described, it will be understood by those skilled in the art that the present invention should not be limited to the described preferred embodiment, but various changes and modifications can be made within the spirit and scope of the present invention as defined by the appended claims.