WO2008031121A1 - Procédé de préparation de poudres composites w-mo et poudres composites correspondantes - Google Patents
Procédé de préparation de poudres composites w-mo et poudres composites correspondantes Download PDFInfo
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- WO2008031121A1 WO2008031121A1 PCT/AT2007/000407 AT2007000407W WO2008031121A1 WO 2008031121 A1 WO2008031121 A1 WO 2008031121A1 AT 2007000407 W AT2007000407 W AT 2007000407W WO 2008031121 A1 WO2008031121 A1 WO 2008031121A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
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- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/16—Making metallic powder or suspensions thereof using chemical processes
- B22F9/18—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds
- B22F9/20—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from solid metal compounds
- B22F9/22—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from solid metal compounds using gaseous reductors
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/17—Metallic particles coated with metal
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/62645—Thermal treatment of powders or mixtures thereof other than sintering
- C04B35/6265—Thermal treatment of powders or mixtures thereof other than sintering involving reduction or oxidation
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- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/628—Coating the powders or the macroscopic reinforcing agents
- C04B35/62802—Powder coating materials
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/628—Coating the powders or the macroscopic reinforcing agents
- C04B35/62897—Coatings characterised by their thickness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2999/00—Aspects linked to processes or compositions used in powder metallurgy
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
- C04B2235/3239—Vanadium oxides, vanadates or oxide forming salts thereof, e.g. magnesium vanadate
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
- C04B2235/3241—Chromium oxides, chromates, or oxide-forming salts thereof
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
- C04B2235/3251—Niobium oxides, niobates, tantalum oxides, tantalates, or oxide-forming salts thereof
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
- C04B2235/3256—Molybdenum oxides, molybdates or oxide forming salts thereof, e.g. cadmium molybdate
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- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
- C04B2235/3258—Tungsten oxides, tungstates, or oxide-forming salts thereof
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/38—Non-oxide ceramic constituents or additives
- C04B2235/3817—Carbides
- C04B2235/3839—Refractory metal carbides
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/38—Non-oxide ceramic constituents or additives
- C04B2235/3817—Carbides
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/40—Metallic constituents or additives not added as binding phase
- C04B2235/404—Refractory metals
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/54—Particle size related information
- C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
- C04B2235/5436—Particle size related information expressed by the size of the particles or aggregates thereof micrometer sized, i.e. from 1 to 100 micron
Definitions
- the invention relates to a method according to the preamble of claim 1 and a composite powder produced by this method according to the preamble of claim 11.
- the invention relates to a method according to the preamble of claim 18 and to a composite powder produced by this method according to the preamble of claim 24.
- An essential object of the invention is the production of a composite powder in a simple and rapid manner in which the yield of composite powder is as large as possible.
- the composite powders obtained by the process according to the invention are intended for further processing
- the composite powder produced by these process steps according to the invention is characterized in particular by the features of claim 11. It turns out that these powders are good sinterable or can be converted well into hard materials.
- the composite powders comprise metallic cores or core particles which are overgrown throughout, but at least over 50%, by a cladding layer of tungsten or molybdenum.
- a method according to the preamble of claim 18 is inventively characterized by the features cited in the characterizing part of claim 18.
- the composite powder used to carry out this process can be nitrided and / or carburized in a particularly good, rapid and homogeneous manner, and produces exceptionally good material parameters.
- the present invention is based primarily on the fact that the dispersibility and thus uniformity of the distribution of tungsten or molybdenum, especially by the precursors and pre-distribution and the proportions of the starting materials can be controlled.
- the composite powders obtained with the invention thus contain a core of W or Mo or a W-Mo alloy which is at least partially coated with a sheath layer of Mo or W or a sheath layer of Mo or W containing carbides and / or nitrides of the metals Mo and / or W is surrounded.
- the core can also be carburized and / or nitrided.
- the intermediate composite powder which is also self-contained for certain uses, e.g. For sintering purposes, comprises particles with a cladding layer of tungsten or molybdenum, which surround a core of Mo or W or a Mo-W alloy at least partially, advantageously entirely.
- a composite powder which comprises core particles of W or Mo or of a Mo-W alloy and a cladding layer of W or Mo, wherein in a further embodiment the cladding layer and optionally also the respective core particles in the form of carbides and / or Nitrides may be present or contain.
- Starting material B in the predetermined ratio for example by mixing in a tumble mixer and / or wet or dry grinding, for example in a ball mill, an attritor, a planetary ball mill and / or dispersing and / or spraying is carried out after any required drying the reduction process.
- the starting materials A and B dry or wet over a period of 1 to 300 h, preferably 1 to 50 h, in particular homogeneously, are mixed.
- the reduction process takes place in a hydrogen atmosphere, it being advantageously possible for the duration of the reduction process to be set to 10 minutes to 100 hours.
- the reduction process is carried out at a temperature of 400 to 1200 0 C. It is envisaged that the particle size of the starting material A and B 0.1 to
- the metals of the starting materials or the compounds used it is also possible to dope the metals of the starting materials or the compounds used. It is advantageous if the metals or metal alloys present in the starting material A or B with Cr and / or V and / or Mo and / or Ta and / or Nb in an amount of 50 ppm to 20 wt .-% of (r ) in the starting material A or in the starting material B provided metal (e) to dope. It is understood that in the case that a starting material contains Mo, doping with Mo is eliminated.
- the reduction process can be carried out in different ways.
- one-stage or two-stage reduction operations are feasible.
- the features of claims 7 and 8 are advantageous.
- a heating rate and / or a cooling rate between 1 and 500 K / min is set.
- the bed height of the mixed starting materials present in powder form is selected as a function of the raw materials and their pouring properties (in particular bulk density, porosity). The process of overgrowth of Mo works over the
- the mathematical model assumes that the powder particles are spherical and ideally uniform and complete as core-shell structures. Likewise, the calculation is based on Mo metal.
- V 1 (- ⁇ Ri -- ⁇ R 3 2 ) (shell volume V1)
- V 2 - ⁇ R j (core volume V2)
- Composite powder is: 0.6 ⁇ X ⁇ R ⁇ 1, 2 X, where
- R1 mean radius of the particles of the composite powder
- V 6 volume of the metal of the starting material B (sheath) R2 mean radius of the particles of the starting material A or of the core particles.
- FIG. 3 shows a schematic representation of the metal composite powders, where 1 W or Mo and 2 Mo or W are used.
- the occurring Mo-W or W-Mo composite powder particles are shown schematically.
- W: Mo used and the distribution of the W and Mo phases
- holistic (a) and partially (b) overgrown structures are possible.
- (c) and (d) possible overgrowths of non-spherical particles and agglomerates are illustrated.
- FIGS. 4 and 5 show the X-ray diffractograms of W-Mo (FIG. 4) and Mo-W (FIG. 5) with phases W (bcc) and Mo (bcc).
- Fig. 6 shows SEM images of Mo-W powder; on the right is an EDS spectrum of the composite powder, on the left is a tungsten crystal with a not completely overgrown molybdenum core to see. On the right side, the corresponding spectrum of the EDS analysis is shown. Based on this SEM image, it can be seen that tungsten epitaxially grows on molybdenum, which is possible due to the very similar lattice parameters (both cubic-centered).
- Fig. 7 shows electron micrographs of Mo-W; left: Mo-W
- Fig. 8 shows SEM images of Mo-W composite powder (etched).
- the copper-ground sections of the MoW powders of FIGS. 7 and 8 clearly show the core-shell structure.
- the layer thickness of tungsten around the molybdenum appears to be largely uniform.
- the reverse overgrowth of tungsten with molybdenum shows comparable results ( Figure 9) with a clear core-shell structure.
- Fig. 9 shows pictures of the W-Mo composite powder, above: REM and below: light microscope.
- the resulting composite powders generally exhibit a thickness of the cladding layer of 12 nm to 15 ⁇ m, which depends on the ratio of the starting materials and the size of the starting particles.
- the results of X-ray diffractometry show tungsten and Mo in bcc form.
- the oxygen content of the composite powder is ⁇ 5000 ppm.
- the sectioncheng rosse of the composite powder is about 50 nm to 50 microns determined by scanning electron microscopy. It should also be noted that the starting materials or
- the resulting composite powder with carbon preferably in the form of carbon black and / or graphite, is mixed and / or in an atmosphere of H 2 and N 2 and / or H 2 / CH 4 and / or CO and / and or CO 2 is heated, to a temperature of 800 to 2200 0 C, so that the metals in the cladding layer and0 optionally also in the core particles in the corresponding compounds with carbon and / or nitrogen, in particular nitrides and / or carbides are reacted , Preferably in tungsten mono- and / or Molybdändicarbid, and / or proceed appropriate storage reactions.
- the mixing of the already existing composite powder with carbon black or graphite 5 can be carried out in conventional mixing or milling units, such as, for example, Tumble mixers, ball mills, planetary ball mills, attritors or dispersers.
- the carburization and / or nitration is carried out at a, in particular constant, temperature for 10 minutes to 50 hours, 0 optionally a heating rate and / or a cooling rate of 2 to 500 K / min is set.
- the atmosphere for the reaction is chosen according to the desired compound; accordingly, the temperatures are set.
- the composite powder obtained in the course of the reaction comprises cores or core particles of W or Mo or a Mo-W alloy which are overgrown with a cladding layer of 5 Mo or W, the core layer and optionally the cladding layer being carburized and / or nitrided available.
- the core particles can thus also contain C and / or N inclusions or carbides and / or nitrides.
- FIG. 10 schematically illustrates a Mo 2 C-WC / WC-Mo 2 C 30 composite powder, consisting of a Mo 2 C or WC core and a WC or Mo 2 C shell, with 3 Mo 2 C or WC and 4 WC or Mo 2 C is designated.
- Figure 11 shows the X-ray diffractogram of the Mo 2 C-WC composite powder with the occurring phases WC and Mo 2 C.
- Fig. 12 shows SEM images of a composite powder with 90WC / 1 OMo 2 C (under 35th Cu cut, etched).
- the composite powders of the invention obtained by the reaction show that at least 50% of the particles are wholly in contact with the carbides and / or nitrides overgrown coat layer are overgrown.
- the composite powder has a particle size of 50 nm to 15 microns, wherein the thickness of the cladding layer is 8 nm to 50 microns.
- At least one of the metals used contains Cr and / or V and / or Mo and / or Ta and / or Mo and / or Nb in an amount of from 50 ppm to 2 Wt .-% of each doped metal is doped.
- Example 1 WO 2 (0.5-2 ⁇ m) is intimately mixed with Mo metal powder (3-4 ⁇ m) in a ratio W: Mo of 90:10 (w%) by means of a tumble mixer for 40-60 minutes. This mixture is then reduced with hydrogen at temperatures of 800-950 0 C. The result is a Mo-W composite powder with a clear core-shell structure in which the molybdenum particles is overgrown by> 90% of tungsten. The particle size is in the range of 5 - 7 microns with a W-layer thickness of 1 - 2 microns.
- a Mo 2 C-WC composite powder is formed, wherein the molybdenum carbide is> 90% surrounded by tungsten monocarbide and has a distinct core-shell structure.
- MoO 2 (0.5-2 ⁇ m) is intimately mixed with W metal powder (2-4 ⁇ m) in a ratio Mo: W 1: 1 (w%) by means of a tumble mixer for 40-60 minutes. This mixture is then reduced with hydrogen at temperatures of 900 - 1000 0 C. The result is a W-Mo composite powder with a clear core-shell structure in which the tungsten particles are over> 90% of molybdenum overgrown.
- the particle size is in the range of 3 - 5 microns with a Mo layer thickness of about 0, 5 microns.
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Abstract
La présente invention concerne un procédé destiné à la préparation d'une poudre composite contenant Mo et W. Le procédé consiste à : mélanger une substance de départ poudreuse A comprenant de la poudre métallique de Mo ou de W avec une substance de départ poudreuse B qui, dans le cas où la substance de départ A se présente sous la forme de Mo ou d'un alliage Mo-W, comprend des composés oxydiques de W, ou avec une substance de départ poudreuse B qui, dans le cas où la substance de départ A se présente sous la forme de W, comprend des composés oxydiques de Mo; régler le rapport pondéral (V) de Mo par rapport à W dans le mélange pour qu'il soit de l'ordre de 1:99 à 99:1; et soumettre le mélange poudreux à un processus de réduction en au moins une étape, pendant le déroulement duquel les particules du métal ou de l'alliage de métaux contenu dans la substance de départ A se trouvent recouvertes au moins partiellement, de préférence en totalité, par une couche du métal de la substance de départ B utilisée.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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EP07784633A EP2061614A1 (fr) | 2006-09-15 | 2007-08-24 | Procédé de préparation de poudres composites w-mo et poudres composites correspondantes |
JP2009527644A JP2010503764A (ja) | 2006-09-15 | 2007-08-24 | W−Mo複合体粉末の製造方法及び複合体粉末 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT0155006A AT504302B8 (de) | 2006-09-15 | 2006-09-15 | Verfahren zur herstellung von w-mo-kompositpulvern und kompositpulver |
ATA1550/2006 | 2006-09-15 |
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Publication Number | Publication Date |
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WO2008031121A1 true WO2008031121A1 (fr) | 2008-03-20 |
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PCT/AT2007/000407 WO2008031121A1 (fr) | 2006-09-15 | 2007-08-24 | Procédé de préparation de poudres composites w-mo et poudres composites correspondantes |
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EP (1) | EP2061614A1 (fr) |
JP (1) | JP2010503764A (fr) |
AT (1) | AT504302B8 (fr) |
WO (1) | WO2008031121A1 (fr) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102284704A (zh) * | 2011-07-30 | 2011-12-21 | 金堆城钼业股份有限公司 | 一种小粒度掺钾钼合金粉的制备方法 |
WO2011124542A3 (fr) * | 2010-04-08 | 2013-01-10 | H.C. Starck Gmbh | Dispersions ainsi que leur procédé de production et leur utilisation |
CN108907218A (zh) * | 2018-07-26 | 2018-11-30 | 江西理工大学 | Co-co2混合气氛还原氧化钨制备超细钨粉的方法 |
CN110983090A (zh) * | 2019-12-31 | 2020-04-10 | 金堆城钼业股份有限公司 | 一种含碳钼合金的烧结方法 |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106944629B (zh) * | 2016-10-06 | 2019-04-05 | 江西理工大学 | 一种单分散超细/纳米钨粉的制备方法 |
WO2019107816A1 (fr) * | 2017-11-29 | 2019-06-06 | 엔에이티엠 주식회사 | Procédé de fabrication d'un alliage tungstène-molybdène |
CN109182812B (zh) * | 2018-09-21 | 2020-04-10 | 河南科技大学 | 一种钨合金前驱复合粉体的制备方法、钨合金及制备方法 |
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Cited By (9)
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WO2011124542A3 (fr) * | 2010-04-08 | 2013-01-10 | H.C. Starck Gmbh | Dispersions ainsi que leur procédé de production et leur utilisation |
CN103108714A (zh) * | 2010-04-08 | 2013-05-15 | H.C.施塔克股份有限公司 | 分散体、其制造方法及其用途 |
US8815983B2 (en) | 2010-04-08 | 2014-08-26 | H. C. Starck Gmbh | Dispersion, method for producing same, and use thereof |
EP2566638B1 (fr) | 2010-04-08 | 2015-09-02 | H.C. Starck GmbH | Dispersions comprennant des particules de de carbure de tungstène moulès revetus de carbure de tungstène ainsi que leur procédé de production et leur utilisation |
CN102284704A (zh) * | 2011-07-30 | 2011-12-21 | 金堆城钼业股份有限公司 | 一种小粒度掺钾钼合金粉的制备方法 |
CN108907218A (zh) * | 2018-07-26 | 2018-11-30 | 江西理工大学 | Co-co2混合气氛还原氧化钨制备超细钨粉的方法 |
CN108907218B (zh) * | 2018-07-26 | 2021-11-19 | 江西理工大学 | Co-co2混合气氛还原氧化钨制备超细钨粉的方法 |
CN110983090A (zh) * | 2019-12-31 | 2020-04-10 | 金堆城钼业股份有限公司 | 一种含碳钼合金的烧结方法 |
CN110983090B (zh) * | 2019-12-31 | 2021-07-13 | 金堆城钼业股份有限公司 | 一种含碳钼合金的烧结方法 |
Also Published As
Publication number | Publication date |
---|---|
JP2010503764A (ja) | 2010-02-04 |
EP2061614A1 (fr) | 2009-05-27 |
AT504302B8 (de) | 2009-08-15 |
AT504302A1 (de) | 2008-04-15 |
AT504302B1 (de) | 2009-07-15 |
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