WO2008010289A1 - Method of perforating coverlay film - Google Patents

Method of perforating coverlay film Download PDF

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Publication number
WO2008010289A1
WO2008010289A1 PCT/JP2006/314433 JP2006314433W WO2008010289A1 WO 2008010289 A1 WO2008010289 A1 WO 2008010289A1 JP 2006314433 W JP2006314433 W JP 2006314433W WO 2008010289 A1 WO2008010289 A1 WO 2008010289A1
Authority
WO
WIPO (PCT)
Prior art keywords
punching
cover lay
die
film
lay film
Prior art date
Application number
PCT/JP2006/314433
Other languages
French (fr)
Japanese (ja)
Inventor
Kazuhiko Kato
Original Assignee
Beac Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Beac Co., Ltd. filed Critical Beac Co., Ltd.
Priority to JP2008525767A priority Critical patent/JP4993397B2/en
Priority to PCT/JP2006/314433 priority patent/WO2008010289A1/en
Publication of WO2008010289A1 publication Critical patent/WO2008010289A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/007Control means comprising cameras, vision or image processing systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/02Perforating by punching, e.g. with relatively-reciprocating punch and bed
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/0011Working of insulating substrates or insulating layers
    • H05K3/0044Mechanical working of the substrate, e.g. drilling or punching
    • H05K3/005Punching of holes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D11/00Combinations of several similar cutting apparatus
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0266Marks, test patterns or identification means
    • H05K1/0269Marks, test patterns or identification means for visual or optical inspection
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/09Shape and layout
    • H05K2201/09009Substrate related
    • H05K2201/09063Holes or slots in insulating substrate not used for electrical connections
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/14Related to the order of processing steps
    • H05K2203/1476Same or similar kind of process performed in phases, e.g. coarse patterning followed by fine patterning
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/15Position of the PCB during processing
    • H05K2203/1545Continuous processing, i.e. involving rolls moving a band-like or solid carrier along a continuous production path
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/0008Apparatus or processes for manufacturing printed circuits for aligning or positioning of tools relative to the circuit board
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/22Secondary treatment of printed circuits
    • H05K3/28Applying non-metallic protective coatings
    • H05K3/281Applying non-metallic protective coatings by means of a preformed insulating foil

Definitions

  • the present invention relates to a method for punching a cover lay film, a cover lay film, a flexible circuit board, an electronic device, and a cover lay film punching device.
  • a surface protection film for a flexible circuit board (hereinafter referred to as a cover) having a thermosetting adhesive layer on the pattern forming surface of a base film on which a conductor pattern such as copper foil is formed.
  • a cover a surface protection film for a flexible circuit board having a thermosetting adhesive layer on the pattern forming surface of a base film on which a conductor pattern such as copper foil is formed.
  • FIG. 14 is a diagram for explaining the cover lay film W. As shown in FIG. 14 (a) is a plan view schematically showing the cover lay film W, and FIG. 14 (b) is a cross-sectional view taken along line AA in FIG. 14 (a). In FIG. 14, the product hole H is assumed to be circular, and is exaggerated and drawn larger than the actual size.
  • the coverlay film W As shown in FIG. 14 (a), a plurality of product holes H are formed. Further, as shown in FIG. 14 (b), the cover lay film W has a structure in which the cover lay film body Wb and the release paper We are laminated. According to such a cover lay film W, the cover lay film main body Wb is peeled from the release paper We, and then the cover lay film main body Wb and the base film are bonded together under an appropriate positional relationship to the base film. It is possible to manufacture a flexible circuit board in which a portion necessary for connection with an external device, an electronic device, etc. is selectively exposed in the formed conductor pattern.
  • the coverlay film W generally has a product hole pattern having a portion in which the interval between adjacent product holes is extremely narrow (see FIG. 14 (b);).
  • the reason for this is that the punch pattern corresponding to the product hole pattern having a part where the interval between adjacent product holes is extremely narrow. This is because it is extremely difficult to produce a die hole pattern.
  • the product holes to be formed are divided into a first product hole group and a second product hole group complementary to each other, and these first product hole and second product hole are used for the first drilling.
  • a method for punching a coverlay film that is sequentially formed using a die and a second punching die.
  • the conventional method for perforating a cover lay film it is possible to form a product hole pattern on the cover lay film W having a portion where the distance between adjacent product holes is extremely narrow.
  • FIG. 15 is a view for explaining a first punching die 10 (first punch die 20 and first die die 30) used in the conventional method for punching a cover lay film. is there.
  • FIG. 15 (a) is a plan view showing the first punch mold 20, and
  • FIG. 15 (b) is a plan view showing the first die 30.
  • FIG. 15 (a) is a plan view showing the first punch mold 20
  • FIG. 15 (b) is a plan view showing the first die 30.
  • FIG. 16 is a view for explaining the second punching die 40 (second punch die 50 and second die die 60) used in the conventional method for punching a coverlay film.
  • 16 (a) is a plan view showing the second punch mold 50
  • FIG. 16 (b) is a plan view showing the second die mold 60
  • FIG. 16 (c) is a plan view of FIG. FIG.
  • FIG. 17 is a view for explaining a conventional method for punching a cover lay film.
  • Fig. 17 (a) is a diagram showing the perforated state of the cover lay film W after the first perforating step is performed
  • Fig. 17 (b) is the perforated state of the cover lay film W after the second perforating step.
  • the first punch die 20 in the first punch die 10 has a plurality of first product hole punches 22 and two positioning hole punches 24 as shown in FIG. 15 (a).
  • the first product hole punch 22 is a punch for forming the first product hole H (see FIG. 17A) in the coverlay film W
  • the positioning hole punch 24 is the second punching step.
  • the positioning hole H used when positioning the coverlay film W at V (Fig. 17 (a) and
  • the first die die 30 in the first punch die 10 has a plurality of first product hole die holes corresponding to the plurality of first product hole punches 22. 2 corresponding to 32 and 2 positioning hole punches 24 A die hole 34 for positioning holes is formed.
  • the second punch die 50 in the second punch die 40 has a plurality of second product hole punches 52, and two positioning pin recesses 54. Is formed.
  • the second product hole punch 52 is the second product hole H in the coverlay film W (
  • the positioning pin recess 54 is a recess provided corresponding to a positioning pin 64 described later (see FIG. 17 (b);).
  • the second die mold 60 in the second drilling mold 40 includes a plurality of second die holes 52 corresponding to the plurality of second product hole punches 52.
  • a die hole 62 for product hole is formed, and two positioning pins 64 used for positioning the coverlay film W are erected during the second drilling process.
  • the second perforation process is performed using the second perforation mold 40 to form a plurality of second product holes H in the cover lay film W that has undergone the first perforation process.
  • the second drilling step is performed using the second perforation mold 40 to form a plurality of second product holes H in the cover lay film W that has undergone the first perforation process.
  • the cover lay fill for the second die 40 is inserted by inserting the positioning hole H of the cover lay film W into the positioning pin 64 erected on the second die die 60.
  • the product hole H to be punched in the first punching step and the product hole H to be punched in the second punching step are correctly aligned.
  • Patent Document 1 International Publication No. 2005Z100220 Pamphlet
  • the present invention has been made to solve such a problem, and provides a method for punching a coverlay film that can form a finer product hole pattern than before.
  • the present invention is a cover lay film manufactured using such a method for punching a cover lay film, a flexible circuit board manufactured using the cover lay film, and manufactured using the flexible circuit board.
  • the purpose is to provide electronic equipment.
  • an object of the present invention is to provide a cover lay film punching device that can be suitably used in such a method for punching a cover lay film.
  • the inventor of the present invention uses the conventional method for punching a cover lay film, so that the second punching step is performed on the product hole H formed in the first punching step. Investigate why it is difficult to form product holes H with high precision according to miniaturization
  • the inventor of the present invention passes the positioning hole H of the coverlay film W through the positioning pin 64 of the second die mold 60, and the position of the coverlay film.
  • the method for punching a cover lay film of the present invention uses a first punch die having a first punch die and a first die die. 1st penetration A plurality of second through holes are formed in the coverlay film using a first punching step for forming a hole, and a second punching die having a second punching die and a second die die. A second perforation step, wherein in the second perforation step, the first through hole is photographed using an imaging device to measure the position of the first through hole in the cover lay film, and the measurement result The second through hole is formed in the cover lay film after adjusting the position and Z or the posture of the cover lay film with respect to the second punching die.
  • the position of the first through hole formed in the first punching step is measured using an imaging device, and the cover is based on the measurement result.
  • the second perforation is made for the product hole formed in the first perforation process.
  • Product holes to be formed in the process can be formed with an accuracy corresponding to the miniaturization, and as a result, a product hole pattern that is finer than before can be formed.
  • the cover lay film perforating method of the present invention in the first perforation step, only the product hole is formed as the first through hole, and the second perforation is performed.
  • the method for punching the cover lay film of the present invention the method for punching the force burley film described in (2) above)
  • the position and Z or orientation of the cover lay film can be determined with higher accuracy by using the reference hole suitable for adjusting the position and Z or orientation of the cover lay film than the product hole. It becomes possible to adjust. For this reason, it is possible to form the product hole formed in the second drilling process with higher positional accuracy than the product hole formed in the first drilling process, resulting in the formation of a finer product hole pattern. It becomes possible to do.
  • the second punching die has at least two shooting holes corresponding to the at least two imaging devices. I like it! /
  • the second drilling step it is possible to photograph the first through hole through at least two photographing holes. Therefore, the position of the first through hole can be measured with higher accuracy, and the position and posture of the cover lay film with respect to the second punching die can be adjusted with higher accuracy. .
  • This makes it possible to form the product holes formed in the second drilling step with higher positioning accuracy than the product holes formed in the first drilling step, and as a result, form a finer product hole pattern. It becomes possible.
  • the cover lay film is formed by the second punch die and the second die die. It is preferable that the first through hole is photographed in a sandwiched state.
  • the cover lay film of the present invention is a cover lay film manufactured using the method for punching a cover lay film of the present invention.
  • the cover lay film of the present invention is manufactured by using the excellent method for perforating a cover lay film as described above, and thus a finer product hole pattern is formed than before. It becomes a cover lay film.
  • the flexible circuit board of the present invention is a flexible circuit board manufactured using the cover lay film of the present invention.
  • the flexible circuit board of the present invention is manufactured using a coverlay film in which a finer product hole pattern is formed than in the prior art. Become.
  • the electronic device of the present invention is an electronic device manufactured using the flexible circuit board of the present invention.
  • the electronic device of the present invention is manufactured using a flexible circuit board with a higher quality than before, and thus becomes an electronic device with a higher quality than before.
  • a cover lay film punching device of the present invention includes a first punch die and a first die die, and a first for forming a plurality of first through holes in the cover lay film.
  • a cover lay film having a punching mold, a second punch mold, and a second die mold, wherein the plurality of first through holes are formed.
  • the position of the first through hole formed in the first punching step is measured using the imaging device, and the cover is based on the measurement result. Since it is possible to adjust the position and Z or posture of the lay film, If the adjustment is performed with the accuracy corresponding to the miniaturization, the product hole formed in the second drilling process can be formed with the accuracy according to the miniaturization with respect to the product hole formed in the first drilling process. As a result, it is possible to form a finer product hole pattern than before.
  • the first punching die and the second punching die are preferably punching dies having different product hole forming patterns.
  • the first product hole is formed using the first drilling die, and the second product hole is formed using the second drilling die. It is also possible to produce a coverlay film having a fine product hole pattern.
  • the measuring device has at least two imaging devices as the imaging device.
  • the positions of at least two first through holes can be measured. Therefore, the position of the first through hole can be measured with higher accuracy, and the position and orientation of the cover lay film with respect to the second punching die can be adjusted with higher accuracy.
  • This makes it possible to form the product holes formed in the second drilling process with higher positional accuracy than the product holes formed in the first drilling process, and as a result, a finer product hole pattern can be formed. It becomes possible.
  • the second punching die may have at least two shooting holes corresponding to the at least two imaging devices. preferable.
  • the cover lay film punching device of the present invention preferably further includes a punching die driving device that performs a punching operation by driving a servo motor.
  • a punching die driving device that performs a punching operation by hydraulic drive can be used as the punching die driving device.
  • the punching die driving device that performs the punching operation by the servo motor drive as the punching die drive device, the controllability of the punching operation in the punching die is improved. This makes it possible to improve the quality of product holes to be formed. In addition, it is possible to improve workability when drilling.
  • an RTR type cover lay film punching device using a long cover lay film wound as a roll as the cover lay film, A force for feeding the roll-shaped cover lay film into a sheet shape, a bar lay film feeding device, a cover lay film feeding device for feeding the sheet-like cover lay film fed by the cover lay film feeding device to a punching position, and And a cover lay film winding device for winding the sheet-like cover lay film, which has been punched by the first punching die or the second punching die, into a roll.
  • a perforated waste removing device wherein the perforated waste removing device includes at least one first adhesive roller rotatably disposed in contact with one surface of the force barley film, and the first adhesive roller.
  • the perforated waste removing device includes at least one first adhesive roller rotatably disposed in contact with one surface of the force barley film, and the first adhesive roller.
  • a first punch debris removal mechanism having a second adhesive roller that is rotatably arranged in contact with the adhesive roller and has a higher adhesiveness than the first adhesive roller; and the other surface of the cover lay film
  • at least one third adhesive roller rotatably disposed in contact with the roller, and rotatably disposed in contact with the third adhesive roller and stronger adhesive than the third adhesive roller. 4th viscosity with It is preferable to have a second perforated waste removal mechanism having a landing roller.
  • the first adhesive roller and the third adhesive roller can remove the perforated dust adhering to the coverlay film by suction. For this reason, it is possible to manufacture a high-quality cover lay film with no perforated scrap attached.
  • the second adhesive roller it becomes possible for the second adhesive roller to remove the perforated dust adsorbed by the first adhesive roller, and the fourth adhesive roller adsorbs the perforated waste adsorbed by the third adhesive roller.
  • the roller can be removed. For this reason, it is possible to suppress a decrease in the adsorptivity of the first adhesive roller and the third adhesive roller.
  • the second adhesive roller and the fourth adhesive roller can be replaced with new adhesive rollers if the adhesive force decreases.
  • the cover lay film punching device is disposed between the punching die attaching portion and the cover lay film winding device. It is preferable to further include a half-cut device for cutting the cover lay film main body.
  • a cover lay film punching device is the cover lay film punching device used in the cover lay film punching device according to any one of (9) to (15) above, A drilling die mounting portion to which the mold for die and the second punching die can be attached and detached, and an imaging device for photographing the first through hole, and based on the result of photographing by the imaging device, A measuring device that measures the position of the first through-hole in the cover lay film, and a cover that adjusts the position and Z or the posture of the cover lay film with respect to the second punching mold based on the measurement result of the measuring device.
  • a lay film position / posture adjustment device is provided.
  • FIG. 1 is a front view for explaining a cover lay film punching device 100 according to a first embodiment.
  • FIG. 2 is a plan view for explaining the cover lay film punching apparatus 100 according to the first embodiment.
  • FIG. 3 is an enlarged view of an essential part schematically showing a punching mechanism 500.
  • FIG. 4 is a view for explaining a first punching die 510 (first punch die 520 and first die die 530) used in the first embodiment.
  • FIG. 5 is a view for explaining a second punching die 540 (second punching die 550 and second die die 560) used in the first embodiment.
  • FIG. 6 is a flowchart for explaining the first drilling step S110.
  • FIG. 7 is a flowchart for explaining the second drilling step S 120.
  • FIG. 8 is a view for explaining the first drilling step S110.
  • FIG. 9 is a view for explaining the second drilling step S 120.
  • Drilling dies 510a, 540a used in Embodiment 2 (first punch die 520a, first die die 530a, second punch die 550a, and second die die 560a) It is a figure shown in order to explain.
  • FIG. 11 is a flow chart for explaining the method for punching a coverlay film according to the second embodiment.
  • FIG. 12 is a view for explaining a method for punching a coverlay film according to the second embodiment.
  • FIG. 13 is a side view for explaining a cover lay film punching device 104 according to a third embodiment.
  • FIG. 14 is a view for explaining a cover lay film W.
  • FIG. 15 is a view for explaining a first punch die 10 (first punch die 20 and first die die 30) used in the conventional method for punching a coverlay film.
  • FIG. 16 is a view for explaining a second punch die 40 (second punch die 50 and second die die 60) used in a conventional coverlay film punching method.
  • FIG. 17 is a view for explaining a conventional method for punching a cover lay film.
  • FIG. 1 is a front view for explaining a cover lay film punching apparatus 100 according to Embodiment 1.
  • FIG. FIG. 2 is a plan view for explaining the coverlay film punching apparatus 100 according to the first embodiment.
  • FIG. 3 is an enlarged view of an essential part schematically showing the punching mechanism 500. As shown in FIG. 3 (a) is a side view of the punching mechanism 500, and FIG. 3 (b) is a cross-sectional view taken along the line AA in FIG. 3 (a).
  • the coverlay film punching device 100 is mounted with various mechanisms (described later).
  • Cover lay film unwinding device 300 that unwinds cover lay film W into a sheet shape
  • cover lay film take-up device 400 that winds sheet-like cover lay film W unwound from cover lay film unwinding device 300
  • Coverlay film feed device 600 that feeds the covered cover film W to the punching position in the punching mechanism 500 and the position of the through hole in the coverlay film W Measuring device 700 (not shown) to be used, and a cover lay film position for adjusting the position and posture of the cover lay film W with respect to the punching die 510 attached to the punching mechanism 500 based on the measurement result by the measuring device 700 ⁇ Equipped with posture adjustment device 800.
  • the apparatus main body 200 is configured by a substantially rectangular base.
  • a controller box 210 containing a controller (not shown) for driving and controlling each mechanism and the like by a setting program is disposed.
  • the cover lay film feeding device 300 has a feeding roller 310 and a torque motor 312 as shown in FIGS.
  • the feeding roller 310 is rotatably supported on a roller support 320 extending from the apparatus main body 200.
  • the roll-shaped cover lay film W is fed out into a sheet shape by the rotation of the torque motor 312 driven.
  • the cover lay film winding device 400 includes a winding roller 410 and a torque motor 412 as shown in FIGS.
  • the take-up roller 410 is rotatably supported on a roller support 420 extending from the apparatus main body 200.
  • the sheet-like cover lay film W is wound up in a roll shape by the rotation of the torque motor 412.
  • the punching mechanism 500 is disposed between the cover lay film feeding device 300 and the cover lay film winding device 400.
  • the punching mechanism 500 has a first punch die 520 or a second punch die 550 (in FIG. 3 (a), the first punch die 520 is attached.
  • the first die die 530 or the first die die 530 (Fig. 3 (a) is attached).
  • a die mold mounting portion 578 that can be attached and detached, and is disposed in a drilling mechanism main body 580 for mounting and fixing the drilling mechanism 500.
  • the punching die drive device 900 includes a servo motor 910, a drive shaft 920, a guide post 930, an elevating body 940, a pulley 950 and a belt 960.
  • the rotation of the servo motor 910 is transmitted to the drive shaft 920 through the belt 960 and the pulley 950.
  • the elevating body 940 is configured to be movable up and down by the rotation of the drive shaft 920.
  • the punch die attachment portion 572 is connected to the lifting body 940 via the guide post 930, and the punch die attachment portion 572 can be raised and lowered by raising and lowering the lifting body 940. It is configured.
  • the measurement device 700 (not shown) has two imaging devices 710 and 720. The two image pickup devices 710 and 720 are attached to an image pickup device support base 730 disposed at the top of the punching mechanism 500, as shown in FIG.
  • the cover lay film feeding device 600 includes a cover lay film feeding clamper 610, a cover lay film feeding clamper table 612, a servo motor 614, a guide rail 616, a screw shaft 618, Cover lay film feed side guide port roller 632, cover lay film take-up side guide roller 634, pair of clampers 622, 624, frame 642 and support body 644, placed on cover lay film position and posture adjustment device 800 Has been.
  • the cover lay film feed clamper 610 is disposed on the cover lay film feed clamper table 612 and extends in the X-axis direction by the rotation of the screw shaft 618 driven by the servo motor 614. It is configured to be movable in the X-axis direction
  • the cover lay film feeding side guide roller 632 is attached to the cover lay film feeding clamper table 612 via the frame 642, and is a sheet-like cover lay film fed from the cover lay film feeding device 300. It is configured to arrange W on the drilling mechanism 500 side.
  • the cover lay film take-up side guide roller 634 is connected to the cover lay film feed clamper table 612 via the support 644, and the burley film W is covered with the cover lay film W. It is configured to guide to the winding device 400 side.
  • a pair of fixed clampers 622 and 624 are disposed on both sides of the punching mechanism 500 in the X-axis direction so as to be able to grip the force-burley film W.
  • the cover lay film position / posture adjustment device 800 includes a first fine movement device 81.
  • the cover lay film feeding device 600 can be finely moved in the X-axis direction and the y-axis direction and rotated around an axis along the z-axis direction. It is configured to be movable.
  • the first fine movement device 810 includes a servo motor (not shown), a servo motor. And a first shaft 812 and a rail 814 extending along the y-axis direction, which are arranged in the apparatus main body 200.
  • the first fine movement device 810 is configured such that the first table 812 can be finely moved in the y-axis direction on the rail 814 by the rotation of the screw shaft driven by the servo motor.
  • the second fine movement device 820 includes a servo motor (not shown), a screw shaft (not shown) pivotally supported by the servo motor, the second table 822, and the X-axis direction.
  • the rail 824 extends along the first table 812 and is disposed on the first table 812.
  • the second fine movement device 820 is configured to be finely movable in the X-axis direction on the second table 822 force S rail 824 by the rotation of the screw shaft driven by the servo motor.
  • the third fine movement device 830 applies rotational force to a servo motor (not shown), a screw shaft (not shown) pivotally supported by the servo motor, the third table 832, and the third table 832.
  • the moving table 834 is provided, and is disposed on the second table 822.
  • the third table 832 is pivotally supported by a pivot 836 on the second table 822 and is swingably disposed.
  • the third fine movement device 830 is configured to rotate in the circumferential direction (around the z axis) about the pivot 836 by the rotation of the screw shaft driven by the servo motor.
  • FIG. 4 is a view for explaining the first punching die 510 (first punching die 520 and first die die 530) used in the first embodiment.
  • FIG. 4 (a) is a view showing a first punch mold 520
  • FIG. 4 (b) is a view showing a first die mold 530.
  • FIG. 4 (a) is a view showing a first punch mold 520
  • FIG. 4 (b) is a view showing a first die mold 530.
  • FIG. 5 is a view for explaining the second punching die 540 (second punching die 550 and second die die 560) used in the first embodiment.
  • FIG. 5 (a) is a view showing a second die for die 550
  • FIG. 5 (b) is a view showing a second die for die 560.
  • FIG. 5 (a) is a view showing a second die for die 550
  • FIG. 5 (b) is a view showing a second die for die 560.
  • FIG. 6 is a flowchart for explaining the first drilling step S110.
  • FIG. 7 is a flowchart for explaining the second drilling step S120.
  • FIG. 8 is a view for explaining the first drilling step S110.
  • FIG. 8A to FIG. 8C are diagrams showing each step in the first drilling step S110.
  • FIG. 9 is a view for explaining the second drilling step S120.
  • Figure 9 (a) to Figure 9 (d) It is a figure showing each step in the 2nd punching process S120.
  • the cover lay film perforating method according to the first embodiment includes a first perforating step S 110 for perforating the cover lay film W using the first perforating mold 510, and a second perforating mold 540.
  • This is a method of forming a product hole pattern in the force bar lay film W by performing the second punching step S120 for performing a punching force test on the cover lay film W using the
  • a long cover lay film wound in a roll shape is used as the cover lay film W.
  • the first punching die 510 used in the first punching step will be described.
  • the first punching die 510 has a first punching die 520 and a first die die 530.
  • the first punch die 520 has a plurality of first product hole punches 522 and two reference hole punches 524.
  • the area surrounded by the alternate long and short dash line in the first punch mold 520 indicates the perforable area of the first punch mold 520.
  • first die mold 530 As shown in FIG. 4 (b), a plurality of first product hole die holes 532 and reference hole punches 524 corresponding to the first product hole punches 522 are provided. Two reference hole die holes 534 corresponding to are formed.
  • the area surrounded by the alternate long and short dash line in the first die mold 530 indicates the perforable area of the first die mold 530.
  • the second punching die 540 (not shown) has a second punching die 550 and a second die die 560. As shown in FIG. 5 (a), the second punch die 550 has a plurality of second product hole punches 552, and two photographing holes 554 are formed. In FIG. 5 (a), the region surrounded by the alternate long and short dash line in the second punch die 550 indicates the perforable region of the second punch die 550.
  • a plurality of second product hole die holes 562 corresponding to the second product hole punches 552 are formed in the second die mold 560.
  • An illumination hole 564 is formed.
  • the region surrounded by the alternate long and short dash line in the second die mold 560 indicates the perforable region of the second die mold 560.
  • the first drilling step S110 includes a first moving step S111 and a first through hole forming step S112.
  • the first moving step Sill is a step in which the perforation target area R in the cover lay film W is sent to the perforable area of the first perforation mold 510 by the cover lay film feeder 600 (FIG. 8). (See (a) and Figure 8 (b);).
  • FIG. 8A shows a state in which the cover lay film W is being fed by the cover lay film feeding device 600.
  • FIG. 8B shows a state when the perforation target area R in the coverlay film W is sent to the perforable area of the first perforation mold 510.
  • the broken line on the cover lay film W virtually indicates the positions of the first product hole punch 522 and the reference hole punch 524 in the first punch die 520. It is.
  • a plurality of first product holes H and two reference holes H are formed in a state where the position of the cover lay film W relative to the first punching die 510 is adjusted.
  • the first product hole H and the reference hole H are formed over the entire long cover lay film W by the first punching step S 110.
  • the first product hole H and the reference hole H are formed by the first drilling step S110.
  • the second moving step S121, the measuring step 122, the adjusting step S123, and the second through hole forming step S124 are included.
  • the perforation target area R in the coverlay film W is covered.
  • the adjustment step S123 is a step of adjusting the position and posture of the cover lay film W with respect to the second punching die 540 based on the measurement result in the measurement step S122 (see FIG. 9 (c)); ).
  • the position of the cover lay film W relative to the second punching die 540 'posture adjustment is performed by the cover lay film position / posture adjustment device 800 finely moving the cover lay film feed device 600 in the X-axis direction and the y-axis direction, and Rotate around an axis along the z-axis direction.
  • the second through-hole forming step S124 includes a plurality of second through holes in the cover lay film W in a state where the position and posture of the cover lay film W with respect to the second punching die 540 are adjusted by the adjusting step S123. This is the step of forming product holes H (see Fig. 9 (d)).
  • the position of the reference hole H formed in the first punching step S110 is determined using an imaging device.
  • Second product holes H can be formed with accuracy according to miniaturization, with respect to the product holes formed in the drilling process (first product hole H).
  • the reference hole H suitable for adjusting the position, Z, or posture of the cover lay film W is formed. Therefore, in the second drilling step S120, the force
  • the product hole (second product hole H) formed in the second drilling step S120 is formed with higher positional accuracy than the product hole (first product hole H) formed in the first drilling step S110. As a result, a finer product hole pattern can be formed.
  • the positions of the two reference holes H are measured in the second punching step S120.
  • the product hole (second product hole H) formed in the second drilling step can be formed with higher positional accuracy than the product hole (first product hole H) formed in the first drilling step S110.
  • the reference hole H is shot through the two shooting holes 554.
  • the position / posture of the coverlay film W relative to 0 can be adjusted with higher accuracy. For this reason, the product hole (second product hole H) to be formed in the second drilling step is formed with higher accuracy than the product hole (first product hole H) to be formed in the first drilling step S110.
  • the coverlay film W is formed by the second punch die 550 and the second die die 560. Cover hole fill because the reference hole H is shot with the
  • the position of 4 can be measured with higher accuracy, and the position of the reference hole H is higher.
  • the product hole (second product hole H) formed in the second drilling step can be formed with higher positional accuracy than the product hole (first product hole H) formed in the first drilling step S110.
  • a fine product hole pattern can be formed.
  • cover lay film punching device 100 according to the first embodiment, it is possible to perform the cover lay film punching method according to the first embodiment.
  • the coverlay film perforating method has the effect.
  • the punching die 510, 540 is further provided with the punching die driving device 900 that performs the punching operation by driving the servo motor 910. Therefore, it is possible to improve the controllability of the punching operation, and to improve the quality of the product hole to be formed. In addition, it is possible to improve workability when drilling.
  • cover lay film punching apparatus 100 since it is an RTR type cover lay film punching apparatus using a long cover lay film wound in a roll shape, it is highly efficient and fine. It is possible to form a simple product hole.
  • the cover lay film manufactured using the cover lay film perforating method according to the first embodiment is a cover lay film having a higher quality than the conventional one. Therefore, a flexible circuit board manufactured using such a cover lay film becomes a higher-quality flexible circuit board than before. In addition, an electronic device manufactured using such a flexible circuit board is a higher-quality electronic device than before.
  • FIG. 10 is a view for explaining the first punching die 510a and the second punching die 54Oa used in the second embodiment.
  • FIG. 10 (a) is a view showing the first punch die 520a and the second punch die 550a
  • FIG. 10 (b) is the first die die 530a and the second die die 560a.
  • FIG. 11 is a flowchart for explaining the method for punching a coverlay film according to the second embodiment.
  • FIG. 12 is a view for explaining the method for punching a cover lay film according to the second embodiment.
  • 12 (a) to 12 (d) are diagrams showing steps in the method for punching a coverlay film according to the second embodiment.
  • the first drilling process shows the nth drilling process
  • the second drilling process shows the n-1st process. It shows the degree.
  • the cover lay film perforating method according to the second embodiment is basically the same method as the cover lay film perforating method according to the first embodiment, except that the first perforating step and the second perforating step are performed.
  • the coverlay film punching device is a first punching die 510a (first punching die 520a and first die die).
  • Die 530a) and second punching die 540a are arranged along the coverlay film transport direction (x-axis direction)
  • the cover lay film punching device 102 (not shown) attached to the punching mechanism 500a (not shown) is used, and the first punching step and the second punching step are performed as shown in FIGS. It will be carried out continuously.
  • the method for punching a coverlay film according to Embodiment 2 includes a moving step S211, a measuring step S212, an adjusting step S213, and a through hole forming step S214.
  • the moving step S211 covers the perforation target areas R and R in the coverlay film W.
  • the moving step S211 an area that has not been subjected to drilling is sent as a drilling target area R to a punchable area in the first drilling die 510a.
  • the region where the plurality of first product holes H and the two reference holes H are formed in the immediately preceding through hole forming step S214 is a pair of holes.
  • FIG. 554 in FIGS. 12 (a) to 12 (d) virtually indicates the position of the imaging hole 554.
  • the adjustment step S213 is a step of adjusting the position and posture of the coverlay film W relative to the second punching die 540a based on the measurement result in the measurement step S212 (see FIG. 12 (c)); ). Adjustment step S213 is performed when the cover lay film position / posture adjustment device 800 finely moves the cover lay film feeding device 600 in the X-axis direction and the y-axis direction and rotates about the axis along the z-axis direction. Do.
  • the through hole forming step S214 is a step of forming a through hole in the cover lay film W in a state where the position / posture of the cover lay film W with respect to the second punching mold 540a is adjusted by the adjusting step S213. (See Figure 12 (d);). By performing the through hole forming step S214, a plurality of first product holes H and two reference holes H are formed in the pierceable region of the first piercing die 510a as shown in FIG. 12 (d).
  • a plurality of second product holes H are formed in the pierceable region.
  • the first punching die 510a is punched by performing the moving step S211, the measuring step S212, the adjusting step S213, and the through hole forming step S214.
  • the first drilling step is performed in the possible region
  • the second drilling step is performed in the punchable region of the second drilling die 540a.
  • the cover lay film perforating method according to the second embodiment is the same as the cover lay film perforating method according to the first embodiment in that the first perforating step and the second perforating step are continuously performed.
  • the position of the reference hole H formed in the first punching process is measured using an imaging device, and based on the measurement result.
  • the first punching die 510a and the second punching die 540a are arranged in the coverlay film transport direction (x-axis direction).
  • the coverlay film punching device 102 attached to the punching mechanism 500a in a line At the same time, the first drilling process and the second drilling process are to be carried out continuously.
  • the method for punching a cover lay film according to the second embodiment is basically the same method as the method for punching a cover lay film according to the first embodiment except for the points described above. Among the effects of the coverlay film perforating method according to the above, the corresponding effects remain as they are.
  • FIG. 13 is a side view for explaining the cover lay film punching device 104 according to the third embodiment.
  • FIG. 13 the same members as those in FIG. 1 are denoted by the same reference numerals, and detailed description thereof is omitted. Further, in FIG. 13, illustration of a part of the left side of the cover lay film punching device 104 (for example, the cover lay film feeding device 300) is omitted.
  • the cover lay film punching device 104 according to the third embodiment is basically the same as the cover lay film punching device 100 according to the first embodiment.
  • the coverlay film punching apparatus 100 according to the first embodiment is different from the coverlay film punching apparatus 100 in that it further includes a configuration for performing post-processing. That is, as shown in FIG. 13, the cover lay film punching device 104 according to the third embodiment includes a punching scrap removing device 1100 between the punching mechanism 500 and the cover lay film scraping device 400. And a half-cut device 1200.
  • the perforated waste removing device 1100 includes two first adhesive rollers 1112 and a first perforated waste having a second adhesive roller 1114 having higher adhesiveness than the first adhesive roller 1112. It has a removal mechanism 1110, two third adhesive rollers 1122, and a second perforated waste removal mechanism 1120 having a fourth adhesive roller 1124 having higher adhesiveness than the third adhesive roller 1122.
  • the two first adhesive rollers 1112 are rotatably disposed in contact with the upper surface of the cover lay film W, and the second adhesive roller 1114 is in contact with the first adhesive roller 1112. It is arrange
  • half-cut device 1200 has blade type 1220 and second cover lay film feeding device 1240.
  • the blade mold 1220 is configured to be capable of cutting only the cover lay film body Wb with respect to the cover lay film W, leaving the release paper We!
  • the second cover / laying film feeding device 1240 is configured to be able to feed the coverlay film W intermittently.
  • the coverlay film punching device 104 According to the coverlay film punching device 104 according to the third embodiment, the first adhesive roller 1112 and the third adhesive roller 1122 adsorb and remove the perforated waste adhering to the coverlay film W. Is possible. For this reason, it becomes possible to manufacture a high-quality cover film that is free of perforated scrap.
  • the second adhesive roller 1114 can remove the punching waste adsorbed by the first adhesive roller 1112, and the third adhesive roller 1122 can be removed. It becomes possible for the fourth adhesive roller 1124 to remove the perforated waste adsorbed by. For this reason, it is possible to suppress a decrease in the adsorptivity of the first adhesive roller 1112 and the third adhesive roller 1122.
  • the second adhesive roller 1114 and the fourth adhesive roller 1124 can be replaced with new adhesive rollers if the adhesive force decreases.
  • the cover lay film punching device 104 since the half-cut device configured as described above is provided, the cover that has been half-cut using such a half-cut device is provided. Even if the cover film is attached to the base film by manually supplying the cover film main body Wb to the base film by using the lay film, the cover lay film main body Wb Can be easily peeled off, and workability can be improved.
  • cover lay film punching device 104 has basically the same configuration as the cover lay film punching device 100 according to the first embodiment except for the above, and therefore, the first embodiment.
  • the coverlay film punching apparatus 100 according to the present invention has the corresponding effect as it is.
  • the cover lay film perforating method, cover lay film, flexible circuit board, electronic device, and cover lay film perforating apparatus of the present invention have been described above based on the above embodiments.
  • the present invention is not limited to the above-described embodiments, and can be carried out in various forms within the scope without departing from the gist thereof. For example, the following modifications are possible. is there.
  • cover lay film W can be a strip (rectangular) cover lay film.
  • the first cover lay film strength for placing the sheet-like cover lay film W and the cover lay film W Cover lay film supply loader that supplies the first cover lay film stock force to the force burley film moving device, and the second cover lay film stock force for placing the pierced force bar lay film W It is preferable to have a cover lay film recovery loader that recovers the only cover lay film W from the cover lay film moving device to the second cover lay film stock force! /.
  • the cover lay film punching device 100, 102, 104 includes the first punching die 510, 510a and the second punching die 540, 540a.
  • the present invention is not limited to this, and may be a cover lay film punching device that does not include the first punching die and the second punching die. In this case, prepare the first and second drilling dies separately.
  • the first punching die 510a and the second punching die 540a which are configured separately, are attached to the punching mechanism 500a.
  • the present invention is not limited to this, and a punching die in which the first punching die and the second punching die are integrated may be attached to the punching mechanism. .
  • the method includes a first punching step and a second punching step.
  • the present invention is not limited to this.
  • third, fourth,... Drilling steps may be further included.
  • the through hole formed in the previous perforation process is photographed using an imaging device to measure the position of the through hole in the coverlay film. Based on the measurement results, the third, fourth,. After adjusting the position and / or orientation of the cover lay film with respect to the perforating mold, a through-hole further to the cover lay film should be formed.
  • Die hole for second product hole 64 ⁇ Positioning pin, 100, 104 ⁇ Coverlay film punching device, 200 ⁇ Main body, 210 ⁇ Controller box, 300 ⁇ Coverlay film feeding device, 310 ⁇ Third motor, 320 ⁇ 420 ⁇ • Hole for hole H, 534 ... Die hole for reference hole, 554, 5 74 ... Shooting hole, 564 ... Illumination hole, 570, 576 ... Mounting jig, 572 ... Punch mold mounting part, 578 ... Die mold mounting 580 ... Cover mechanism main body, 600 ... Cover lay Film feeding device, 610 ... Cover lay film feeding cranno, 612 ... Cover lay film feeding clamper table, 614 ... Servo motor, 616 ... Guide rail, 618 ...

Abstract

A method of perforating a coverlay film, characterized by including the first perforating step of making multiple first product holes (H1) and two reference holes (H4) in coverlay film (W) by means of first perforating metal die (510) and the second perforating step of making multiple second through-holes (H3) in the coverlay film (W) by means of second perforating metal die (540), wherein in the second perforating step, the two reference holes (H4) are photographed to thereby measure the positions of the reference holes (H4) in the coverlay film (W), subsequently the position and/or posture of the coverlay film (W) against the second perforating metal die (540) is regulated on the basis of measuring results, and thereafter second product holes (H3) are formed in the coverlay film (W). Accordingly, this coverlay film perforating method realizes forming of the product holes (H3) made in the second perforating step to the product holes (H1) made in the first perforating step with precision corresponding to miniaturization and as a result, forming of a product hole pattern finer than in the prior art.

Description

明 細 書  Specification
カバーレイフイルムの穿孔方法  How to punch coverlay film
技術分野  Technical field
[0001] 本発明は、カバーレイフイルムの穿孔方法、カバーレイフイルム、フレキシブル回路 基板、電子機器及びカバーレイフイルム穿孔装置に関する。  The present invention relates to a method for punching a cover lay film, a cover lay film, a flexible circuit board, an electronic device, and a cover lay film punching device.
背景技術  Background art
[0002] フレキシブル回路基板を形成する工程には、銅箔等の導体パターンが形成された ベースフィルムのパターン形成面に、熱硬化性の接着層を有するフレキシブル回路 基板用表面保護フィルム (以下、カバーレイフイルムという。)を貼り合わせる工程があ る (例えば、特許文献 1参照。 ) o  [0002] In the process of forming a flexible circuit board, a surface protection film for a flexible circuit board (hereinafter referred to as a cover) having a thermosetting adhesive layer on the pattern forming surface of a base film on which a conductor pattern such as copper foil is formed. There is a process of pasting together (referred to as Patent Document 1) o
[0003] 図 14は、カバーレイフイルム Wを説明するために示す図である。図 14 (a)はカバー レイフイルム Wを模式的に示す平面図であり、図 14 (b)は図 14 (a)における A— A断 面図である。なお、図 14においては、製品孔 Hは、円形であるものとして、また、誇張 して実際よりも大きく描いてある。  FIG. 14 is a diagram for explaining the cover lay film W. As shown in FIG. 14 (a) is a plan view schematically showing the cover lay film W, and FIG. 14 (b) is a cross-sectional view taken along line AA in FIG. 14 (a). In FIG. 14, the product hole H is assumed to be circular, and is exaggerated and drawn larger than the actual size.
[0004] カバーレイフイルム Wにお!/、ては、図 14 (a)に示すように、複数の製品孔 Hが形成 されている。また、カバーレイフイルム Wは、図 14 (b)に示すように、カバーレイフィル ム本体 Wbと離型紙 Weとが積層された構造を有する。このようなカバーレイフイルム Wによれば、カバーレイフイルム本体 Wbを離型紙 Weから剥離し、その後カバーレイ フィルム本体 Wbとベースフィルムとを適切な位置関係の下で貼り合わせることにより 、ベースフィルムに形成された導体パターンのうち、外部機器、電子デバイス等との 接続に必要な部分を選択的に露出させた状態のフレキシブル回路基板を製造する ことが可能となる。  [0004] In the coverlay film W, as shown in FIG. 14 (a), a plurality of product holes H are formed. Further, as shown in FIG. 14 (b), the cover lay film W has a structure in which the cover lay film body Wb and the release paper We are laminated. According to such a cover lay film W, the cover lay film main body Wb is peeled from the release paper We, and then the cover lay film main body Wb and the base film are bonded together under an appropriate positional relationship to the base film. It is possible to manufacture a flexible circuit board in which a portion necessary for connection with an external device, an electronic device, etc. is selectively exposed in the formed conductor pattern.
[0005] ところで、カバーレイフイルム Wは、一般に、隣接する製品孔間の間隔が極めて狭 い部分を有する製品孔パターンを有する(図 14 (b)参照。;)。しかしながら、このような カバーレイフイルム Wの製品孔を、パンチ用金型及びダイ用金型を有する穿孔用金 型を用いて、一回の穿孔加工で形成するのは容易ではない。この理由は、隣接する 製品孔間の間隔が極めて狭い部分を有する製品孔パターンに対応するパンチパタ ーンゃダイ孔パターンを製造することが極めて困難であるからである。 [0005] Incidentally, the coverlay film W generally has a product hole pattern having a portion in which the interval between adjacent product holes is extremely narrow (see FIG. 14 (b);). However, it is not easy to form such a product hole of the coverlay film W by a single punching process using a punching die having a punching die and a die die. The reason for this is that the punch pattern corresponding to the product hole pattern having a part where the interval between adjacent product holes is extremely narrow. This is because it is extremely difficult to produce a die hole pattern.
[0006] そこで、従来、形成しょうとする製品孔を、互いに相補的な第 1製品孔のグループ 及び第 2製品孔のグループに分け、これら第 1製品孔及び第 2製品孔を第 1穿孔用 金型及び第 2穿孔用金型を用いて順次形成するカバーレイフイルムの穿孔方法が知 られている。従来のカバーレイフイルムの穿孔方法によれば、隣接する製品孔間の間 隔が極めて狭い部分を有する製品孔パターンをカバーレイフイルム Wに形成すること が可能となる。  [0006] Therefore, conventionally, the product holes to be formed are divided into a first product hole group and a second product hole group complementary to each other, and these first product hole and second product hole are used for the first drilling. There is known a method for punching a coverlay film that is sequentially formed using a die and a second punching die. According to the conventional method for perforating a cover lay film, it is possible to form a product hole pattern on the cover lay film W having a portion where the distance between adjacent product holes is extremely narrow.
[0007] 図 15は、従来のカバーレイフイルムの穿孔方法に用いる第 1穿孔用金型 10 (第 1パ ンチ用金型 20及び第 1ダイ用金型 30)を説明するために示す図である。図 15 (a)は 第 1パンチ用金型 20を示す平面図であり、図 15 (b)は第 1ダイ用金型 30を示す平面 図である。  FIG. 15 is a view for explaining a first punching die 10 (first punch die 20 and first die die 30) used in the conventional method for punching a cover lay film. is there. FIG. 15 (a) is a plan view showing the first punch mold 20, and FIG. 15 (b) is a plan view showing the first die 30. FIG.
図 16は、従来のカバーレイフイルムの穿孔方法に用いる第 2穿孔用金型 40 (第 2パ ンチ用金型 50及び第 2ダイ用金型 60)を説明するために示す図である。図 16 (a)は 第 2パンチ用金型 50を示す平面図であり、図 16 (b)は第 2ダイ用金型 60を示す平面 図であり、図 16 (c)は図 16 (b)の A— A断面図である。  FIG. 16 is a view for explaining the second punching die 40 (second punch die 50 and second die die 60) used in the conventional method for punching a coverlay film. 16 (a) is a plan view showing the second punch mold 50, FIG. 16 (b) is a plan view showing the second die mold 60, and FIG. 16 (c) is a plan view of FIG. FIG.
[0008] 図 17は、従来のカバーレイフイルムの穿孔方法を説明するために示す図である。  FIG. 17 is a view for explaining a conventional method for punching a cover lay film.
図 17 (a)は第 1穿孔工程を実施した後におけるカバーレイフイルム Wの穿孔状態を 示す図であり、図 17 (b)は第 2穿孔工程を実施した後におけるカバーレイフイルム W の穿孔状態を示す図である。なお、図 17 (a)及び図 17 (b)においては、図面におけ る左側をカバーレイフイルム Wの上流側として示している。  Fig. 17 (a) is a diagram showing the perforated state of the cover lay film W after the first perforating step is performed, and Fig. 17 (b) is the perforated state of the cover lay film W after the second perforating step. FIG. In FIGS. 17 (a) and 17 (b), the left side of the drawing is shown as the upstream side of the cover lay film W.
[0009] 第 1穿孔用金型 10における第 1パンチ用金型 20は、図 15 (a)に示すように、複数 の第 1製品孔用パンチ 22及び 2つの位置決め孔用パンチ 24を有する。これらのうち 第 1製品孔用パンチ 22はカバーレイフイルム Wにおける第 1製品孔 H (図 17 (a)参 照。)を形成するためのパンチであり、位置決め孔用パンチ 24は第 2穿孔工程にお Vヽてカバーレイフイルム Wの位置決めをする際に用いる位置決め孔 H (図 17 (a)及  The first punch die 20 in the first punch die 10 has a plurality of first product hole punches 22 and two positioning hole punches 24 as shown in FIG. 15 (a). Of these, the first product hole punch 22 is a punch for forming the first product hole H (see FIG. 17A) in the coverlay film W, and the positioning hole punch 24 is the second punching step. The positioning hole H used when positioning the coverlay film W at V (Fig. 17 (a) and
2  2
び図 17 (b)参照。)を形成するためのパンチである。第 1穿孔用金型 10における第 1 ダイ用金型 30には、図 15 (b)に示すように、複数の第 1製品孔用パンチ 22に対応す る複数の第 1製品孔用ダイ孔 32及び 2つの位置決め孔用パンチ 24に対応する 2つ の位置決め孔用ダイ孔 34が形成されて ヽる。 See Fig. 17 (b). ). As shown in FIG. 15 (b), the first die die 30 in the first punch die 10 has a plurality of first product hole die holes corresponding to the plurality of first product hole punches 22. 2 corresponding to 32 and 2 positioning hole punches 24 A die hole 34 for positioning holes is formed.
[0010] 第 2穿孔用金型 40における第 2パンチ用金型 50は、図 16 (a)に示すように、複数 の第 2製品孔用パンチ 52を有し、 2つの位置決めピン用凹部 54が形成されて 、る。 これらのうち第 2製品孔用パンチ 52はカバーレイフイルム Wにおける第 2製品孔 H ( [0010] As shown in FIG. 16 (a), the second punch die 50 in the second punch die 40 has a plurality of second product hole punches 52, and two positioning pin recesses 54. Is formed. Of these, the second product hole punch 52 is the second product hole H in the coverlay film W (
3 図 17 (b)参照。)を形成するためのパンチであり、位置決めピン用凹部 54は後述す る位置決めピン 64に対応して設けられた凹部である(図 17 (b)参照。;)。第 2穿孔用 金型 40における第 2ダイ用金型 60には、図 16 (b)及び図 16 (c)に示すように、複数 の第 2製品孔用パンチ 52に対応する複数の第 2製品孔用ダイ孔 62が形成され、第 2 穿孔工程にぉ 、てカバーレイフイルム Wの位置決めをする際に用いる 2つの位置決 めピン 64が立設されて!/、る。  3 See Figure 17 (b). The positioning pin recess 54 is a recess provided corresponding to a positioning pin 64 described later (see FIG. 17 (b);). As shown in FIGS. 16 (b) and 16 (c), the second die mold 60 in the second drilling mold 40 includes a plurality of second die holes 52 corresponding to the plurality of second product hole punches 52. A die hole 62 for product hole is formed, and two positioning pins 64 used for positioning the coverlay film W are erected during the second drilling process.
[0011] 従来のカバーレイフイルムの穿孔方法においては、まず、図 17 (a)に示すように、 第 1穿孔用金型 10を用いて第 1穿孔工程を実施して、カバーレイフイルム Wに複数 の第 1製品孔 H及び 2つの位置決め孔 Hを形成する。次に、図 17 (b)に示すように [0011] In the conventional method for punching a cover lay film, first, as shown in FIG. 17 (a), a first punching step is performed using a first punching die 10, and a cover lay film W is formed. A plurality of first product holes H and two positioning holes H are formed. Next, as shown in Figure 17 (b)
1 2  1 2
、第 2穿孔用金型 40を用いて第 2穿孔工程を実施して、第 1穿孔工程を経たカバー レイフイルム Wに複数の第 2製品孔 Hを形成する。このとき、第 2穿孔工程において  Then, the second perforation process is performed using the second perforation mold 40 to form a plurality of second product holes H in the cover lay film W that has undergone the first perforation process. At this time, in the second drilling step
3  Three
は、第 2ダイ用金型 60に立設された位置決めピン 64に対してカバーレイフイルム W の位置決め孔 Hを挿通することにより第 2穿孔用金型 40に対するカバーレイフィル  The cover lay fill for the second die 40 is inserted by inserting the positioning hole H of the cover lay film W into the positioning pin 64 erected on the second die die 60.
2  2
ム Wの位置決めを行う。  Position W.
[0012] このため、従来のカバーレイフイルムの穿孔方法によれば、第 1穿孔工程で穿孔さ れる製品孔 Hと第 2穿孔工程で穿孔する製品孔 Hとが正しく位置合わせされた状態 Therefore, according to the conventional method for punching a cover lay film, the product hole H to be punched in the first punching step and the product hole H to be punched in the second punching step are correctly aligned.
1 3  13
で製品孔を形成することが可能となる。  It becomes possible to form a product hole.
[0013] 特許文献 1:国際公開第 2005Z100220号パンフレット [0013] Patent Document 1: International Publication No. 2005Z100220 Pamphlet
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0014] ところで、近年、フレキシブル回路基板における回路パターンの精細化にともなって 、従来よりも微細な製品孔パターンをカバーレイフイルムに形成したいという要求があ る。し力しながら、従来のカバーレイフイルムの穿孔方法においては、従来よりも微細 な製品孔パターンをカバーレイフイルムに形成することとした場合には、第 1穿孔ェ 程で形成する製品孔 Hに対して第 2穿孔工程で形成する製品孔 Hを微細化に応じ Incidentally, in recent years, with the refinement of circuit patterns on flexible circuit boards, there is a demand for forming a finer product hole pattern on the coverlay film than in the past. However, in the conventional method for punching a cover lay film, when a finer product hole pattern is formed in the cover lay film than in the conventional method, the first punching film is used. The product hole H to be formed in the second drilling process is made more refined than the product hole H to be formed
1 3  13
た精度で形成することが困難となり、結果として従来よりも微細な製品孔パターンを形 成することができな 、と 、う問題があった。  Therefore, there is a problem that it is difficult to form with a high accuracy, and as a result, a finer product hole pattern cannot be formed.
[0015] そこで、本発明は、このような課題を解決するためになされたもので、従来よりも微 細な製品孔パターンを形成することが可能なカバーレイフイルムの穿孔方法を提供 することを目的とする。また、本発明は、このようなカバーレイフイルムの穿孔方法を用 いて製造されたカバーレイフイルム、当該カバーレイフイルムを用いて製造されたフレ キシブル回路基板及び当該フレキシブル回路基板を用いて製造された電子機器を 提供することを目的とする。さらにまた、本発明は、このようなカバーレイフイルムの穿 孔方法に好適に用いることができるカバーレイフイルム穿孔装置を提供することを目 的とする。 Accordingly, the present invention has been made to solve such a problem, and provides a method for punching a coverlay film that can form a finer product hole pattern than before. Objective. Further, the present invention is a cover lay film manufactured using such a method for punching a cover lay film, a flexible circuit board manufactured using the cover lay film, and manufactured using the flexible circuit board. The purpose is to provide electronic equipment. Furthermore, an object of the present invention is to provide a cover lay film punching device that can be suitably used in such a method for punching a cover lay film.
課題を解決するための手段  Means for solving the problem
[0016] 本発明の発明者は、上記の目的を達成するため、従来のカバーレイフイルムの穿 孔方法を用いたのでは、第 1穿孔工程で形成する製品孔 Hに対して第 2穿孔工程 で形成する製品孔 Hを微細化に応じた精度で形成することが困難となる原因を究明 [0016] In order to achieve the above object, the inventor of the present invention uses the conventional method for punching a cover lay film, so that the second punching step is performed on the product hole H formed in the first punching step. Investigate why it is difficult to form product holes H with high precision according to miniaturization
3  Three
すべく鋭意努力を重ねた結果、この原因は、第 2穿孔工程において第 2穿孔用金型 に対してカバーレイフイルムの位置決めを行う際に、第 2ダイ用金型に立設された位 置決めピン 64の外径とカバーレイフイルム Wの位置決め孔 Hの直径との間に発生  As a result of intensive efforts, this is caused by the position of the second die for standing up when positioning the coverlay film with respect to the second punching die. Occurs between the outer diameter of the fixing pin 64 and the diameter of the positioning hole H of the coverlay film W
2  2
するクリアランスの存在により、第 2穿孔用金型に対してカバーレイフイルムを高い精 度で位置合わせすることができないことにあるという知見を得た。  As a result of the existence of the clearance, it was found that the coverlay film could not be aligned with high accuracy with respect to the second punching die.
[0017] そこで、本発明の発明者は、上記知見に基づいて、第 2ダイ用金型 60の位置決め ピン 64にカバーレイフイルム Wの位置決め孔 Hを揷通してカバーレイフイルムの位 [0017] Therefore, based on the above knowledge, the inventor of the present invention passes the positioning hole H of the coverlay film W through the positioning pin 64 of the second die mold 60, and the position of the coverlay film.
2  2
置'姿勢を調整するのではなぐ第 1穿孔工程で形成された第 1貫通孔 (第 1製品孔 又は位置決めのための基準孔)の位置を撮像装置を用いて計測し、その計測結果に 基づ 、てカバーレイフイルムの位置 ·姿勢を調整するようにすれば、上記のような問 題を解決することができることに想到し、本発明を完成させるに至った。  Measure the position of the first through hole (first product hole or positioning reference hole) formed in the first drilling process without adjusting the position of the device using an imaging device. Thus, the inventors have conceived that the above problems can be solved by adjusting the position and posture of the coverlay film, and the present invention has been completed.
[0018] (1)すなわち、本発明のカバーレイフイルムの穿孔方法は、第 1パンチ用金型と第 1 ダイ用金型とを有する第 1穿孔用金型を用いてカバーレイフイルムに複数の第 1貫通 孔を形成する第 1穿孔工程と、第 2パンチ用金型と第 2ダイ用金型とを有する第 2穿 孔用金型を用いて前記カバーレイフイルムに複数の第 2貫通孔を形成する第 2穿孔 工程とを含み、前記第 2穿孔工程においては、撮像装置を用いて前記第 1貫通孔を 撮影して前記カバーレイフイルムにおける前記第 1貫通孔の位置を計測し、その計測 結果に基づいて前記第 2穿孔用金型に対する前記カバーレイフイルムの位置及び Z 又は姿勢を調整した後に、前記カバーレイフイルムに前記第 2貫通孔を形成すること を特徴とする。 [0018] (1) That is, the method for punching a cover lay film of the present invention uses a first punch die having a first punch die and a first die die. 1st penetration A plurality of second through holes are formed in the coverlay film using a first punching step for forming a hole, and a second punching die having a second punching die and a second die die. A second perforation step, wherein in the second perforation step, the first through hole is photographed using an imaging device to measure the position of the first through hole in the cover lay film, and the measurement result The second through hole is formed in the cover lay film after adjusting the position and Z or the posture of the cover lay film with respect to the second punching die.
[0019] このため、本発明のカバーレイフイルムの穿孔方法によれば、第 1穿孔工程で形成 された第 1貫通孔の位置を撮像装置を用いて計測し、その計測結果に基づいてカバ 一レイフイルムの位置及び Z又は姿勢を調整することとして 、るため、上記計測及び 調整を微細化に応じた精度で行うこととすれば、第 1穿孔工程で形成する製品孔に 対して第 2穿孔工程で形成する製品孔を微細化に応じた精度で形成することが可能 となり、結果として従来よりも微細な製品孔パターンを形成することが可能となる。  [0019] Therefore, according to the method for punching a coverlay film of the present invention, the position of the first through hole formed in the first punching step is measured using an imaging device, and the cover is based on the measurement result. In order to adjust the position and Z or the posture of the lay film, if the above measurement and adjustment are performed with accuracy according to the miniaturization, the second perforation is made for the product hole formed in the first perforation process. Product holes to be formed in the process can be formed with an accuracy corresponding to the miniaturization, and as a result, a product hole pattern that is finer than before can be formed.
[0020] (2)本発明のカバーレイフイルムの穿孔方法においては、前記第 1穿孔工程におい ては、前記第 1貫通孔として、複数の製品孔と、前記第 2穿孔工程において前記カバ 一レイフイルムの位置及び Z又は姿勢を調整するための基準として用いる基準孔と を形成することが好ましい。  [0020] (2) In the method for punching a cover lay film of the present invention, in the first punching step, a plurality of product holes are used as the first through holes, and the cover layer in the second punching step. It is preferable to form a reference hole used as a reference for adjusting the position and Z or the posture of the film.
[0021] 本発明のカバーレイフイルムの穿孔方法(上記(1)に記載のカバーレイフイルムの 穿孔方法)においては、第 1穿孔工程では第 1貫通孔として製品孔のみを形成し、第 2穿孔工程では製品孔を用いてカバーレイフイルムの位置及び Z又は姿勢を調整す ることも可能であるが、本発明のカバーレイフイルムの穿孔方法 (上記(2)に記載の力 バーレイフイルムの穿孔方法)によれば、第 2穿孔工程では、製品孔よりもカバーレイ フィルムの位置及び Z又は姿勢を調整するのに適した基準孔を用いてカバーレイフ イルムの位置及び Z又は姿勢をさらに高い精度で調整することが可能となる。このた め、第 1穿孔工程で形成する製品孔に対して第 2穿孔工程で形成する製品孔をさら に高い位置精度で形成することが可能となり、結果としてさらに微細な製品孔パター ンを形成することが可能となる。  In the cover lay film perforating method of the present invention (the cover lay film perforating method described in (1) above), in the first perforation step, only the product hole is formed as the first through hole, and the second perforation is performed. In the process, it is possible to adjust the position and Z or the posture of the cover lay film using the product hole, but the method for punching the cover lay film of the present invention (the method for punching the force burley film described in (2) above) ), In the second drilling process, the position and Z or orientation of the cover lay film can be determined with higher accuracy by using the reference hole suitable for adjusting the position and Z or orientation of the cover lay film than the product hole. It becomes possible to adjust. For this reason, it is possible to form the product hole formed in the second drilling process with higher positional accuracy than the product hole formed in the first drilling process, resulting in the formation of a finer product hole pattern. It becomes possible to do.
[0022] (3)本発明のカバーレイフイルムの穿孔方法においては、前記第 2穿孔工程におい ては、前記撮像装置として少なくとも 2つの撮像装置を用いて前記第 1貫通孔を撮影 することが好ましい。 (3) In the coverlay film punching method of the present invention, in the second punching step, Thus, it is preferable to photograph the first through hole using at least two imaging devices as the imaging device.
[0023] このような方法とすることにより、第 2穿孔工程においては少なくとも 2つの第 1貫通 孔の位置を計測することが可能となる。このため、第 1貫通孔の位置をさらに高い精 度で計測することが可能となり、第 2穿孔用金型に対するカバーレイフイルムの位置 · 姿勢をさらにさらに高い精度で調整することが可能となる。これにより、第 1穿孔工程 で形成する製品孔に対して第 2穿孔工程で形成する製品孔をさらに高い位置精度で 形成することが可能となり、結果としてさらに微細な製品孔パターンを形成することが 可能となる。  By adopting such a method, it is possible to measure the positions of at least two first through holes in the second drilling step. Therefore, the position of the first through hole can be measured with higher accuracy, and the position and orientation of the cover lay film with respect to the second punching die can be adjusted with higher accuracy. This makes it possible to form the product holes formed in the second drilling process with higher positional accuracy than the product holes formed in the first drilling process, and as a result, a finer product hole pattern can be formed. It becomes possible.
[0024] (4)本発明のカバーレイフイルムの穿孔方法においては、前記第 2穿孔用金型には 、前記少なくとも 2つの撮像装置に対応して少なくとも 2つの撮影用孔が形成されて 、ることが好まし!/、。  (4) In the cover lay film punching method of the present invention, the second punching die has at least two shooting holes corresponding to the at least two imaging devices. I like it! /
[0025] このような方法とすることにより、第 2穿孔工程においては、少なくとも 2つの撮影用 孔を通じて第 1貫通孔を撮影することが可能となる。このため、第 1貫通孔の位置をさ らに高い精度で計測することが可能となり、第 2穿孔用金型に対するカバーレイフィ ルムの位置 ·姿勢をさらに高い精度で調整することが可能となる。これにより、第 1穿 孔工程で形成する製品孔に対して第 2穿孔工程で形成する製品孔をさらに高い位 置精度で形成することが可能となり、結果としてさらに微細な製品孔パターンを形成 することが可能となる。  [0025] By adopting such a method, in the second drilling step, it is possible to photograph the first through hole through at least two photographing holes. Therefore, the position of the first through hole can be measured with higher accuracy, and the position and posture of the cover lay film with respect to the second punching die can be adjusted with higher accuracy. . This makes it possible to form the product holes formed in the second drilling step with higher positioning accuracy than the product holes formed in the first drilling step, and as a result, form a finer product hole pattern. It becomes possible.
[0026] (5)本発明のカバーレイフイルムの穿孔方法においては、前記第 2穿孔工程におい ては、前記第 2パンチ用金型と前記第 2ダイ用金型とによって前記カバーレイフィル ムを挟持した状態で前記第 1貫通孔を撮影することが好ましい。  (5) In the method for punching a cover lay film of the present invention, in the second punching step, the cover lay film is formed by the second punch die and the second die die. It is preferable that the first through hole is photographed in a sandwiched state.
[0027] このような方法とすることにより、第 2穿孔工程においては、カバーレイフイルムにう ねりのない状態で第 1貫通孔を撮影することが可能となる。このため、第 1貫通孔の位 置をさらに高い精度で計測することが可能となり、第 2穿孔用金型に対する力バーレ ィフィルムの位置 ·姿勢をさらに高い精度で調整することが可能となる。これにより、第 1穿孔工程で形成する製品孔に対して第 2穿孔工程で形成する製品孔をさらに高い 位置精度で形成することが可能となり、結果としてさらに微細な製品孔パターンを形 成することが可能となる。 [0027] By adopting such a method, in the second punching step, it is possible to photograph the first through-hole without the coverlay film being undulated. As a result, the position of the first through hole can be measured with higher accuracy, and the position and orientation of the force burley film with respect to the second punching die can be adjusted with higher accuracy. This makes it possible to form the product holes formed in the second drilling process with higher positional accuracy than the product holes formed in the first drilling process, and as a result, form a finer product hole pattern. Can be achieved.
[0028] (6)本発明のカバーレイフイルムは、本発明のカバーレイフイルムの穿孔方法を用い て製造されたカバーレイフイルムである。  [0028] (6) The cover lay film of the present invention is a cover lay film manufactured using the method for punching a cover lay film of the present invention.
[0029] このため、本発明のカバーレイフイルムは、上記したように優れたカバーレイフィル ムの穿孔方法を用いて製造されたものであるため、従来よりも微細な製品孔パターン が形成されたカバーレイフイルムとなる。 [0029] For this reason, the cover lay film of the present invention is manufactured by using the excellent method for perforating a cover lay film as described above, and thus a finer product hole pattern is formed than before. It becomes a cover lay film.
[0030] (7)本発明のフレキシブル回路基板は、本発明のカバーレイフイルムを用いて製造さ れたフレキシブル回路基板である。 [0030] (7) The flexible circuit board of the present invention is a flexible circuit board manufactured using the cover lay film of the present invention.
[0031] このため、本発明のフレキシブル回路基板は、従来よりも微細な製品孔パターンが 形成されたカバーレイフイルムを用いて製造されたものであるため、従来よりも高品質 なフレキシブル回路基板となる。 [0031] For this reason, the flexible circuit board of the present invention is manufactured using a coverlay film in which a finer product hole pattern is formed than in the prior art. Become.
[0032] (8)本発明の電子機器は、本発明のフレキシブル回路基板を用いて製造された電子 機器である。 (8) The electronic device of the present invention is an electronic device manufactured using the flexible circuit board of the present invention.
[0033] このため、本発明の電子機器は、従来よりも高品質なフレキシブル回路基板を用い て製造されたものであるため、従来よりも高品質な電子機器となる。  [0033] For this reason, the electronic device of the present invention is manufactured using a flexible circuit board with a higher quality than before, and thus becomes an electronic device with a higher quality than before.
[0034] (9)本発明のカバーレイフイルム穿孔装置は、第 1パンチ用金型と第 1ダイ用金型と を有し、カバーレイフイルムに複数の第 1貫通孔を形成するための第 1穿孔用金型と 、第 2パンチ用金型と第 2ダイ用金型とを有し、前記複数の第 1貫通孔が形成された カバーレイフイルムに複数の第 2貫通孔を形成するための第 2穿孔用金型と、前記第 1穿孔用金型及び前記第 2穿孔用金型を着脱可能な穿孔用金型取り付け部と、前記 第 1貫通孔を撮影する撮像装置を有し、前記撮像装置による撮影結果に基づいて前 記カバーレイフイルムにおける前記第 1貫通孔の位置を計測する計測装置と、前記 計測装置による計測結果に基づいて、前記第 2穿孔用金型に対するカバーレイフィ ルムの位置及び Z又は姿勢を調整するカバーレイフイルム位置 ·姿勢調整装置とを 備えることを特徴とする。  (9) A cover lay film punching device of the present invention includes a first punch die and a first die die, and a first for forming a plurality of first through holes in the cover lay film. In order to form a plurality of second through holes in a cover lay film having a punching mold, a second punch mold, and a second die mold, wherein the plurality of first through holes are formed. A second drilling die, a first punching die and a second punching die attaching portion to which the second punching die can be attached and detached, and an imaging device for photographing the first through-hole, A measurement device that measures the position of the first through-hole in the cover lay film based on a result of imaging by the imaging device, and a cover layout for the second punching die based on the measurement result of the measurement device. Coverlay film position / posture adjustment device for adjusting the position, Z or posture of the film Characterized in that it comprises and.
[0035] このため、本発明のカバーレイフイルム穿孔装置によれば、第 1穿孔工程で形成さ れた第 1貫通孔の位置を撮像装置を用いて計測し、その計測結果に基づいてカバ 一レイフイルムの位置及び Z又は姿勢を調整することが可能となるため、上記計測及 び調整を微細化に応じた精度で行うこととすれば、第 1穿孔工程で形成する製品孔 に対して第 2穿孔工程で形成する製品孔を微細化に応じた精度で形成することが可 能となり、結果として従来よりも微細な製品孔パターンを形成することが可能となる。 Therefore, according to the cover lay film punching device of the present invention, the position of the first through hole formed in the first punching step is measured using the imaging device, and the cover is based on the measurement result. Since it is possible to adjust the position and Z or posture of the lay film, If the adjustment is performed with the accuracy corresponding to the miniaturization, the product hole formed in the second drilling process can be formed with the accuracy according to the miniaturization with respect to the product hole formed in the first drilling process. As a result, it is possible to form a finer product hole pattern than before.
[0036] 本発明のカバーレイフイルム穿孔装置においては、前記第 1穿孔用金型及び前記 第 2穿孔用金型は、互いに異なる製品孔形成パターンを有する穿孔用金型であるこ とが好ましい。 In the cover lay film punching device of the present invention, the first punching die and the second punching die are preferably punching dies having different product hole forming patterns.
[0037] このように構成することにより、第 1穿孔用金型を用いて第 1製品孔を形成し、第 2穿 孔用金型を用いて第 2製品孔を形成することにより、従来よりも微細な製品孔パター ンを有するカバーレイフイルムを製造することが可能となる。  [0037] By configuring in this way, the first product hole is formed using the first drilling die, and the second product hole is formed using the second drilling die. It is also possible to produce a coverlay film having a fine product hole pattern.
[0038] (10)本発明のカバーレイフイルム穿孔装置においては、前記計測装置は、前記撮 像装置として少なくとも 2つの撮像装置を有することが好ましい。  (10) In the cover lay film punching device of the present invention, it is preferable that the measuring device has at least two imaging devices as the imaging device.
[0039] このように構成することにより、第 2穿孔工程においては、少なくとも 2つの第 1貫通 孔の位置を計測することが可能となる。このため、第 1貫通孔の位置をさらに高い精 度で計測することが可能となり、第 2穿孔用金型に対するカバーレイフイルムの位置 · 姿勢をさらにさらに高い精度で調整することが可能となる。これにより、第 1穿孔工程 で形成する製品孔に対して第 2穿孔工程で形成する製品孔をさらに高い位置精度で 形成することが可能となり、結果としてさらに微細な製品孔パターンを形成することが 可能となる。  [0039] With this configuration, in the second drilling step, the positions of at least two first through holes can be measured. Therefore, the position of the first through hole can be measured with higher accuracy, and the position and orientation of the cover lay film with respect to the second punching die can be adjusted with higher accuracy. This makes it possible to form the product holes formed in the second drilling process with higher positional accuracy than the product holes formed in the first drilling process, and as a result, a finer product hole pattern can be formed. It becomes possible.
[0040] (11)本発明のカバーレイフイルム穿孔装置においては、前記第 2穿孔用金型には、 前記少なくとも 2つの撮像装置に対応して少なくとも 2つの撮影用孔が形成されてい ることが好ましい。  [0040] (11) In the cover lay film punching device of the present invention, the second punching die may have at least two shooting holes corresponding to the at least two imaging devices. preferable.
[0041] このように構成することにより、第 2穿孔工程においては、少なくとも 2つの撮影用孔 を通じて第 1貫通孔を撮影することが可能となる。このため、第 1貫通孔の位置をさら に高い精度で計測することが可能となり、第 2穿孔用金型に対するカバーレイフィル ムの位置 ·姿勢をさらに高い精度で調整することが可能となる。これにより、第 1穿孔 工程で形成する製品孔に対して第 2穿孔工程で形成する製品孔をさらに高い位置 精度で形成することが可能となり、結果としてさらに微細な製品孔パターンを形成す ることが可能となる。 [0042] (12)本発明のカバーレイフイルム穿孔装置においては、サーボモータ駆動によりパ ンチング動作を行う穿孔用金型駆動装置をさらに備えることが好ましい。 [0041] With this configuration, in the second drilling step, it is possible to photograph the first through hole through at least two photographing holes. As a result, the position of the first through hole can be measured with higher accuracy, and the position and orientation of the cover lay film relative to the second punching die can be adjusted with higher accuracy. This makes it possible to form the product holes formed in the second drilling process with higher positional accuracy than the product holes formed in the first drilling process, and as a result, form a finer product hole pattern. Is possible. [0042] (12) The cover lay film punching device of the present invention preferably further includes a punching die driving device that performs a punching operation by driving a servo motor.
[0043] 本発明のカバーレイフイルム穿孔装置においては、穿孔用金型駆動装置として、例 えば油圧駆動によりパンチング動作を行う穿孔用金型駆動装置を用いることももちろ ん可能ではある。し力しながら、上記のように、穿孔用金型駆動装置として、サーボモ ータ駆動によりパンチング動作を行う穿孔用金型駆動装置を用いることにより、穿孔 用金型におけるパンチング動作の制御性を高めることが可能となり、形成する製品孔 を高品質にすることが可能となる。また、穿孔加工を行う際の作業性を向上することが 可能となる。  [0043] In the cover lay film punching device of the present invention, for example, a punching die driving device that performs a punching operation by hydraulic drive can be used as the punching die driving device. However, as described above, by using the punching die driving device that performs the punching operation by the servo motor drive as the punching die drive device, the controllability of the punching operation in the punching die is improved. This makes it possible to improve the quality of product holes to be formed. In addition, it is possible to improve workability when drilling.
[0044] (13)本発明のカバーレイフイルム穿孔装置においては、前記カバーレイフイルムとし てロール状に巻かれた長尺のカバーレイフイルムを用いる RTR方式のカバーレイフィ ルム穿孔装置であって、ロール状の前記カバーレイフイルムをシート状に繰り出す力 バーレイフイルム繰り出し装置と、前記カバーレイフイルム繰り出し装置により繰り出さ れたシート状の前記カバーレイフイルムを穿孔位置に送るカバーレイフイルム送り装 置と、前記第 1穿孔用金型又は前記第 2穿孔用金型によって穿孔加工が実施された シート状の前記カバーレイフイルムをロール状に巻き取るカバーレイフイルム巻き取り 装置とをさらに備えることを特徴とする。  [0044] (13) In the cover lay film punching device of the present invention, an RTR type cover lay film punching device using a long cover lay film wound as a roll as the cover lay film, A force for feeding the roll-shaped cover lay film into a sheet shape, a bar lay film feeding device, a cover lay film feeding device for feeding the sheet-like cover lay film fed by the cover lay film feeding device to a punching position, and And a cover lay film winding device for winding the sheet-like cover lay film, which has been punched by the first punching die or the second punching die, into a roll.
[0045] このように構成することにより、 RTR (ロール.ッ一.ロール)方式により、高い効率で 微細な製品孔を形成することが可能となる。  [0045] With this configuration, it is possible to form fine product holes with high efficiency by the RTR (roll-to-roll) method.
[0046] (14)本発明のカバーレイフイルム穿孔装置においては、前記穿孔位置と前記カバ 一レイフイルム巻き取り装置との間に配設され、前記カバーレイフイルムに付着した穿 孔屑を除去可能な穿孔屑除去装置をさらに備え、前記穿孔屑除去装置は、前記力 バーレイフイルムにおける一方側の面に接触した状態で回転可能に配設された少な くとも 1つの第 1粘着ローラと、前記第 1粘着ローラに接触した状態で回転可能に配設 され、前記第 1粘着ローラより強い粘着性を有する第 2粘着ローラとを有する第 1穿孔 屑除去機構と、前記カバーレイフイルムにおける他方側の表面に接触した状態で回 転可能に配設された少なくとも 1つの第 3粘着ローラと、前記第 3粘着ローラに接触し た状態で回転可能に配設され、前記第 3粘着ローラより強 ヽ粘着性を有する第 4粘 着ローラとを有する第 2穿孔屑除去機構とを有することが好ましい。 [0046] (14) In the cover lay film punching device of the present invention, it is disposed between the punching position and the cover lay film winding device and can remove punch scraps attached to the cover lay film. A perforated waste removing device, wherein the perforated waste removing device includes at least one first adhesive roller rotatably disposed in contact with one surface of the force barley film, and the first adhesive roller. 1 a first punch debris removal mechanism having a second adhesive roller that is rotatably arranged in contact with the adhesive roller and has a higher adhesiveness than the first adhesive roller; and the other surface of the cover lay film And at least one third adhesive roller rotatably disposed in contact with the roller, and rotatably disposed in contact with the third adhesive roller and stronger adhesive than the third adhesive roller. 4th viscosity with It is preferable to have a second perforated waste removal mechanism having a landing roller.
[0047] このように構成することにより、カバーレイフイルムに付着した穿孔屑を第 1粘着ロー ラ及び第 3粘着ローラが吸着して除去することが可能となる。このため、穿孔屑の付 着していない高品質なカバーレイフイルムを製造することが可能となる。 With this configuration, the first adhesive roller and the third adhesive roller can remove the perforated dust adhering to the coverlay film by suction. For this reason, it is possible to manufacture a high-quality cover lay film with no perforated scrap attached.
[0048] また、このように構成することにより、第 1粘着ローラが吸着した穿孔屑を第 2粘着口 ーラが除去することが可能となり、第 3粘着ローラが吸着した穿孔屑を第 4粘着ローラ が除去することが可能となる。このため、第 1粘着ローラ及び第 3粘着ローラの吸着性 が低下するのを抑制することが可能となる。第 2粘着ローラ及び第 4粘着ローラは、粘 着力が低下すれば、新しい粘着ローラに取り替えることができる。 [0048] Further, with this configuration, it becomes possible for the second adhesive roller to remove the perforated dust adsorbed by the first adhesive roller, and the fourth adhesive roller adsorbs the perforated waste adsorbed by the third adhesive roller. The roller can be removed. For this reason, it is possible to suppress a decrease in the adsorptivity of the first adhesive roller and the third adhesive roller. The second adhesive roller and the fourth adhesive roller can be replaced with new adhesive rollers if the adhesive force decreases.
[0049] (15)本発明のカバーレイフイルム穿孔装置においては、前記穿孔用金型取り付け 部と前記カバーレイフイルム巻き取り装置との間に配設され、前記カバーレイフイルム のうち、離型紙を残してカバーレイフイルム本体を切断するハーフカット装置をさらに 備えることが好ましい。 [0049] (15) In the cover lay film punching device of the present invention, the cover lay film punching device is disposed between the punching die attaching portion and the cover lay film winding device. It is preferable to further include a half-cut device for cutting the cover lay film main body.
[0050] このように構成することにより、ベースフィルムに対してカバーレイフイルム本体を人 手により供給する作業を行ってベースフィルムにカバーレイフイルムを貼り合わせる場 合であっても、離型紙力もカバーレイフイルム本体を容易に剥離することが可能となり 、作業性を高めることが可能となる。  [0050] With this configuration, even when the cover lay film body is manually supplied to the base film and the cover lay film is bonded to the base film, the release paper strength is also covered. The lay film main body can be easily peeled off, and workability can be improved.
[0051] (16)本発明のカバーレイフイルム穿孔装置は、上記(9)〜(15)のいずれかに記載 のカバーレイフイルム穿孔装置に用いるカバーレイフイルム穿孔装置であって、前記 第 1穿孔用金型及び前記第 2穿孔用金型を着脱可能な穿孔用金型取り付け部と、前 記第 1貫通孔を撮影する撮像装置を有し、前記撮像装置による撮影結果に基づ 、て 前記カバーレイフイルムにおける前記第 1貫通孔の位置を計測する計測装置と、前 記計測装置による計測結果に基づいて、前記第 2穿孔用金型に対するカバーレイフ イルムの位置及び Z又は姿勢を調整するカバーレイフイルム位置 ·姿勢調整装置とを 備えることを特徴とする。  [0051] (16) A cover lay film punching device according to the present invention is the cover lay film punching device used in the cover lay film punching device according to any one of (9) to (15) above, A drilling die mounting portion to which the mold for die and the second punching die can be attached and detached, and an imaging device for photographing the first through hole, and based on the result of photographing by the imaging device, A measuring device that measures the position of the first through-hole in the cover lay film, and a cover that adjusts the position and Z or the posture of the cover lay film with respect to the second punching mold based on the measurement result of the measuring device. A lay film position / posture adjustment device is provided.
[0052] このため、本発明のカバーレイフイルム穿孔装置によれば、第 1穿孔用金型と第 2 穿孔用金型とを別途準備すれば、上記(9)〜(15)の 、ずれかに記載のカバーレイ フィルム穿孔装置を構成することが可能となる。 図面の簡単な説明 [0052] For this reason, according to the cover lay film punching device of the present invention, if the first punching die and the second punching die are separately prepared, any of the above (9) to (15) may be shifted. It becomes possible to constitute the coverlay film punching device described in 1. above. Brief Description of Drawings
[図 1]実施形態 1に係るカバーレイフイルム穿孔装置 100を説明するために示す正面 図である。 FIG. 1 is a front view for explaining a cover lay film punching device 100 according to a first embodiment.
[図 2]実施形態 1に係るカバーレイフイルム穿孔装置 100を説明するために示す平面 図である。  FIG. 2 is a plan view for explaining the cover lay film punching apparatus 100 according to the first embodiment.
[図 3]穿孔機構 500を模式的に示す要部拡大図である。  FIG. 3 is an enlarged view of an essential part schematically showing a punching mechanism 500.
[図 4]実施形態 1で用いる第 1穿孔用金型 510 (第 1パンチ用金型 520及び第 1ダイ 用金型 530)を説明するために示す図である。  FIG. 4 is a view for explaining a first punching die 510 (first punch die 520 and first die die 530) used in the first embodiment.
[図 5]実施形態 1で用いる第 2穿孔用金型 540 (第 2パンチ用金型 550及び第 2ダイ 用金型 560)を説明するために示す図である。  FIG. 5 is a view for explaining a second punching die 540 (second punching die 550 and second die die 560) used in the first embodiment.
[図 6]第 1穿孔工程 S110を説明するために示すフローチャートである。  FIG. 6 is a flowchart for explaining the first drilling step S110.
[図 7]第 2穿孔工程 S 120を説明するために示すフローチャートである。 FIG. 7 is a flowchart for explaining the second drilling step S 120.
[図 8]第 1穿孔工程 S110を説明するために示す図である。 FIG. 8 is a view for explaining the first drilling step S110.
[図 9]第 2穿孔工程 S 120を説明するために示す図である。 FIG. 9 is a view for explaining the second drilling step S 120.
[図 10]実施形態 2で用いる穿孔用金型 510a, 540a (第 1パンチ用金型 520a、第 1ダ ィ用金型 530a、第 2パンチ用金型 550a及び第 2ダイ用金型 560a)を説明するため に示す図である。  [Fig. 10] Drilling dies 510a, 540a used in Embodiment 2 (first punch die 520a, first die die 530a, second punch die 550a, and second die die 560a) It is a figure shown in order to explain.
[図 11]実施形態 2に係るカバーレイフイルムの穿孔方法を説明するために示すフロー チャートである。  FIG. 11 is a flow chart for explaining the method for punching a coverlay film according to the second embodiment.
[図 12]実施形態 2に係るカバーレイフイルムの穿孔方法を説明するために示す図で ある。  FIG. 12 is a view for explaining a method for punching a coverlay film according to the second embodiment.
[図 13]実施形態 3に係るカバーレイフイルム穿孔装置 104を説明するために示す側 面図である。  FIG. 13 is a side view for explaining a cover lay film punching device 104 according to a third embodiment.
[図 14]カバーレイフイルム Wを説明するために示す図である。  FIG. 14 is a view for explaining a cover lay film W.
[図 15]従来のカバーレイフイルムの穿孔方法に用いる第 1穿孔用金型 10 (第 1パンチ 用金型 20及び第 1ダイ用金型 30)を説明するために示す図である。  FIG. 15 is a view for explaining a first punch die 10 (first punch die 20 and first die die 30) used in the conventional method for punching a coverlay film.
[図 16]従来のカバーレイフイルムの穿孔方法に用いる第 2穿孔用金型 40 (第 2パンチ 用金型 50及び第 2ダイ用金型 60)を説明するために示す図である。 [図 17]従来のカバーレイフイルムの穿孔方法を説明するために示す図である。 FIG. 16 is a view for explaining a second punch die 40 (second punch die 50 and second die die 60) used in a conventional coverlay film punching method. FIG. 17 is a view for explaining a conventional method for punching a cover lay film.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0054] 以下、本発明のカバーレイフイルムの穿孔方法、カバーレイフイルム、フレキシブル 回路基板、電子機器及びカバーレイフイルム穿孔装置について、図に示す実施の形 態に基づいて説明する。 [0054] Hereinafter, a cover lay film punching method, a cover lay film, a flexible circuit board, an electronic device, and a cover lay film punching device according to the present invention will be described based on the embodiments shown in the drawings.
[0055] [実施形態 1] [0055] [Embodiment 1]
まず、実施形態 1に係るカバーレイフイルム穿孔装置 100について、図 1〜図 3を用 いて説明する。  First, a cover lay film punching apparatus 100 according to Embodiment 1 will be described with reference to FIGS.
図 1は、実施形態 1に係るカバーレイフイルム穿孔装置 100を説明するために示す 正面図である。図 2は、実施形態 1に係るカバーレイフイルム穿孔装置 100を説明す るために示す平面図である。図 3は、穿孔機構 500を模式的に示す要部拡大図であ る。図 3 (a)は穿孔機構 500の側面図であり、図 3 (b)は図 3 (a)における A— A断面 図である。  FIG. 1 is a front view for explaining a cover lay film punching apparatus 100 according to Embodiment 1. FIG. FIG. 2 is a plan view for explaining the coverlay film punching apparatus 100 according to the first embodiment. FIG. 3 is an enlarged view of an essential part schematically showing the punching mechanism 500. As shown in FIG. 3 (a) is a side view of the punching mechanism 500, and FIG. 3 (b) is a cross-sectional view taken along the line AA in FIG. 3 (a).
[0056] なお、以下の説明においては、互いに直交する 3つの方向をそれぞれ X軸方向(図 1における紙面に平行で左右方向。)、 y軸方向(図 1における紙面に垂直な方向。) 及び z軸方向(図 1における紙面に平行で上下方向。 )とする。  [0056] In the following description, three directions orthogonal to each other are defined as the X-axis direction (parallel to the paper surface in FIG. 1 and the left-right direction), the y-axis direction (direction perpendicular to the paper surface in FIG. 1), and The z-axis direction (vertical direction parallel to the paper surface in Fig. 1).
[0057] 実施形態 1に係るカバーレイフイルム穿孔装置 100は、図 1〜図 3に示すように、各 種の機構 (後述する。)を搭載 '固定するための装置本体 200と、ロール状のカバー レイフイルム Wをシート状に繰り出すカバーレイフイルム繰り出し装置 300と、カバー レイフイルム繰り出し装置 300から繰り出されたシート状のカバーレイフイルム Wを口 ール状に巻き取るカバーレイフイルム巻き取り装置 400と、カバーレイフイルム Wに貫 通孔を形成するための穿孔機構 500と、穿孔機構 500における穿孔用金型 510を駆 動する穿孔用金型駆動装置 900と、カバーレイフイルム繰り出し装置 300により繰り 出されたカバーレイフイルム Wを穿孔機構 500における穿孔位置に送るカバーレイフ イルム送り装置 600と、カバーレイフイルム Wにおける貫通孔の位置を計測する計測 装置 700 (図示せず。)と、計測装置 700による計測結果に基づいて、穿孔機構 500 に取り付けられた穿孔用金型 510に対するカバーレイフイルム Wの位置及び姿勢を 調整するカバーレイフイルム位置 ·姿勢調整装置 800とを備えて ヽる。 [0058] 装置本体 200は、図 1に示すように、平面略矩形状の基台によって構成されて 、る 。装置本体 200の右側部には、各機構等を設定プログラムによって駆動制御するコ ントローラ(図示せず。)を内蔵するコントローラボックス 210が配設されている。 [0057] As shown in Figs. 1 to 3, the coverlay film punching device 100 according to the first embodiment is mounted with various mechanisms (described later). Cover lay film unwinding device 300 that unwinds cover lay film W into a sheet shape, and cover lay film take-up device 400 that winds sheet-like cover lay film W unwound from cover lay film unwinding device 300 The punching mechanism 500 for forming a through-hole in the coverlay film W, the punching die driving device 900 for driving the punching die 510 in the punching mechanism 500, and the coverlay film feeding device 300 Coverlay film feed device 600 that feeds the covered cover film W to the punching position in the punching mechanism 500 and the position of the through hole in the coverlay film W Measuring device 700 (not shown) to be used, and a cover lay film position for adjusting the position and posture of the cover lay film W with respect to the punching die 510 attached to the punching mechanism 500 based on the measurement result by the measuring device 700 · Equipped with posture adjustment device 800. As shown in FIG. 1, the apparatus main body 200 is configured by a substantially rectangular base. On the right side of the apparatus main body 200, a controller box 210 containing a controller (not shown) for driving and controlling each mechanism and the like by a setting program is disposed.
[0059] カバーレイフイルム繰り出し装置 300は、図 1及び図 2に示すように、繰り出しローラ 310と、トルクモータ 312とを有する。繰り出しローラは 310は、装置本体 200から伸 びるローラ支持体 320に回転自在に支承されている。そして、トルクモータ 312の駆 動による回転によって、ロール状のカバーレイフイルム Wをシート状に繰り出すように 構成されている。  The cover lay film feeding device 300 has a feeding roller 310 and a torque motor 312 as shown in FIGS. The feeding roller 310 is rotatably supported on a roller support 320 extending from the apparatus main body 200. The roll-shaped cover lay film W is fed out into a sheet shape by the rotation of the torque motor 312 driven.
[0060] カバーレイフイルム巻き取り装置 400は、図 1及び図 2に示すように、巻き取りローラ 410と、トルクモータ 412とを有する。巻き取りローラ 410は、装置本体 200から伸び るローラ支持体 420に回転自在に支承されている。そして、トルクモータ 412の駆動 による回転によって、シート状のカバーレイフイルム Wをロール状に巻き取るように構 成されている。  The cover lay film winding device 400 includes a winding roller 410 and a torque motor 412 as shown in FIGS. The take-up roller 410 is rotatably supported on a roller support 420 extending from the apparatus main body 200. The sheet-like cover lay film W is wound up in a roll shape by the rotation of the torque motor 412.
[0061] 穿孔機構 500は、図 1及び図 2に示すように、カバーレイフイルム繰り出し装置 300 とカバーレイフイルム巻き取り装置 400との間に介在して配設されている。穿孔機構 5 00は、図 3 (a)に示すように、第 1パンチ用金型 520又は第 2パンチ用金型 550 (図 3 (a)においては第 1パンチ用金型 520が取り付けられている。)を着脱可能なパンチ 用金型取り付け部 572と、第 1ダイ用金型 530又は第 2ダイ用金型 560 (図 3 (a)にお いては第 1ダイ用金型 530が取り付けられている。)を着脱可能なダイ用金型取り付 け部 578とを有し、穿孔機構 500を搭載'固定するための穿孔機構本体 580に配設 されている。  As shown in FIGS. 1 and 2, the punching mechanism 500 is disposed between the cover lay film feeding device 300 and the cover lay film winding device 400. As shown in FIG. 3 (a), the punching mechanism 500 has a first punch die 520 or a second punch die 550 (in FIG. 3 (a), the first punch die 520 is attached. The first die die 530 or the first die die 530 (Fig. 3 (a) is attached). And a die mold mounting portion 578 that can be attached and detached, and is disposed in a drilling mechanism main body 580 for mounting and fixing the drilling mechanism 500.
[0062] 穿孔用金型駆動装置 900は、サーボモータ 910、駆動軸 920、ガイドポスト 930、 昇降体 940、プーリー 950及びベルト 960を有する。サーボモータ 910の回転は、ベ ルト 960及びプーリー 950を介して駆動軸 920に伝えられる。昇降体 940は、駆動軸 920の回転により昇降可能に構成されて 、る。  The punching die drive device 900 includes a servo motor 910, a drive shaft 920, a guide post 930, an elevating body 940, a pulley 950 and a belt 960. The rotation of the servo motor 910 is transmitted to the drive shaft 920 through the belt 960 and the pulley 950. The elevating body 940 is configured to be movable up and down by the rotation of the drive shaft 920.
[0063] パンチ用金型取り付け部 572は、図 3に示すように、ガイドポスト 930を介して昇降 体 940と接続されており、昇降体 940の昇降によってパンチ用金型取り付け部 572 が昇降可能に構成されている。 [0064] 計測装置 700 (図示せず。 )は、 2つの撮像装置 710, 720を有する。 2つの撮像装 置 710, 720は、図 3 (a)に示すように、穿孔機構 500の上部に配設された撮像装置 支持台 730に取り付けられて 、る。 [0063] As shown in FIG. 3, the punch die attachment portion 572 is connected to the lifting body 940 via the guide post 930, and the punch die attachment portion 572 can be raised and lowered by raising and lowering the lifting body 940. It is configured. The measurement device 700 (not shown) has two imaging devices 710 and 720. The two image pickup devices 710 and 720 are attached to an image pickup device support base 730 disposed at the top of the punching mechanism 500, as shown in FIG.
[0065] カバーレイフイルム送り装置 600は、図 1及び図 2に示すように、カバーレイフイルム 送りクランパ 610、カバーレイフイルム送りクランパ用テーブル 612、サーボモータ 61 4、ガイドレール 616、スクリューシャフト 618、カバーレイフイルム繰り出し側ガイド口 ーラ 632、カバーレイフイルム巻き取り側ガイドローラ 634、一対のクランパ 622, 624 、フレーム 642及び支持体 644を有し、カバーレイフイルム位置.姿勢調整装置 800 に載置されている。  [0065] As shown in Figs. 1 and 2, the cover lay film feeding device 600 includes a cover lay film feeding clamper 610, a cover lay film feeding clamper table 612, a servo motor 614, a guide rail 616, a screw shaft 618, Cover lay film feed side guide port roller 632, cover lay film take-up side guide roller 634, pair of clampers 622, 624, frame 642 and support body 644, placed on cover lay film position and posture adjustment device 800 Has been.
[0066] カバーレイフイルム送りクランパ 610は、カバーレイフイルム送りクランパ用テーブル 612上に配設され、サーボモータ 614の駆動によるスクリューシャフト 618の回転によ り、 X軸方向に延在するガイドレール 616上を X軸方向に移動可能に構成されて 、る  [0066] The cover lay film feed clamper 610 is disposed on the cover lay film feed clamper table 612 and extends in the X-axis direction by the rotation of the screw shaft 618 driven by the servo motor 614. It is configured to be movable in the X-axis direction
[0067] カバーレイフイルム繰り出し側ガイドローラ 632は、フレーム 642を介してカバーレイ フィルム送りクランパ用テーブル 612に取り付けられており、カバーレイフイルム繰り出 し装置 300から繰り出されたシート状のカバーレイフイルム Wを穿孔機構 500側に案 内するように構成されている。 [0067] The cover lay film feeding side guide roller 632 is attached to the cover lay film feeding clamper table 612 via the frame 642, and is a sheet-like cover lay film fed from the cover lay film feeding device 300. It is configured to arrange W on the drilling mechanism 500 side.
[0068] カバーレイフイルム巻き取り側ガイドローラ 634は、支持体 644を介してカバーレイ フィルム送りクランパ用テーブル 612に接続され、穿孔機構 500で穿孔カ卩ェされた力 バーレイフイルム Wをカバーレイフイルム巻き取り装置 400側に案内するように構成さ れている。  [0068] The cover lay film take-up side guide roller 634 is connected to the cover lay film feed clamper table 612 via the support 644, and the burley film W is covered with the cover lay film W. It is configured to guide to the winding device 400 side.
[0069] 穿孔機構 500の X軸方向両側には、固定型の一対のクランパ 622, 624が力バーレ ィフィルム Wを把持可能に配設されて 、る。  A pair of fixed clampers 622 and 624 are disposed on both sides of the punching mechanism 500 in the X-axis direction so as to be able to grip the force-burley film W.
[0070] カバーレイフイルム位置 ·姿勢調整装置 800は、図 1に示すように、第 1微動装置 81[0070] As shown in FIG. 1, the cover lay film position / posture adjustment device 800 includes a first fine movement device 81.
0、第 2微動装置 820及び第 3微動装置 830を有し、カバーレイフイルム送り装置 600 を、 X軸方向及び y軸方向に微動可能に、かつ、 z軸方向に沿った軸の周りに回動可 能に構成されている。 0, having the second fine movement device 820 and the third fine movement device 830, the cover lay film feeding device 600 can be finely moved in the X-axis direction and the y-axis direction and rotated around an axis along the z-axis direction. It is configured to be movable.
[0071] 第 1微動装置 810は、図 1に示すように、サーボモータ(図示せず。)、サーボモータ に軸支されたスクリューシャフト(図示せず。)、第 1テーブル 812及び y軸方向に沿つ て延在するレール 814を有し、装置本体 200に配置されている。第 1微動装置 810 は、サーボモータの駆動によるスクリューシャフトの回転により、第 1テーブル 812がレ ール 814上^ y軸方向に微動可能に構成されて 、る。 As shown in FIG. 1, the first fine movement device 810 includes a servo motor (not shown), a servo motor. And a first shaft 812 and a rail 814 extending along the y-axis direction, which are arranged in the apparatus main body 200. The first fine movement device 810 is configured such that the first table 812 can be finely moved in the y-axis direction on the rail 814 by the rotation of the screw shaft driven by the servo motor.
[0072] 第 2微動装置 820は、図 1に示すように、サーボモータ(図示せず。)、サーボモータ に軸支されたスクリューシャフト(図示せず。)、第 2テーブル 822及び X軸方向に沿つ て延在するレール 824を有し、第 1テーブル 812上に配設されている。第 2微動装置 820は、サーボモータの駆動によるスクリューシャフトの回転により、第 2テーブル 822 力 Sレール 824上を X軸方向に微動可能に構成されて 、る。  As shown in FIG. 1, the second fine movement device 820 includes a servo motor (not shown), a screw shaft (not shown) pivotally supported by the servo motor, the second table 822, and the X-axis direction. The rail 824 extends along the first table 812 and is disposed on the first table 812. The second fine movement device 820 is configured to be finely movable in the X-axis direction on the second table 822 force S rail 824 by the rotation of the screw shaft driven by the servo motor.
[0073] 第 3微動装置 830は、サーボモータ(図示せず。 )、サーボモータに軸支されたスク リューシャフト(図示せず。)、第 3テーブル 832及び第 3テーブル 832に回動力を付 与する移動子 834を有し、第 2テーブル 822上に配設されている。第 3テーブル 832 は、第 2テーブル 822上の枢軸 836に枢支され、揺動自在に配置されている。第 3微 動装置 830は、サーボモータの駆動によるスクリューシャフトの回転により、枢軸 836 を回転中心とする円周方向(z軸周り)に回動するように構成されている。  [0073] The third fine movement device 830 applies rotational force to a servo motor (not shown), a screw shaft (not shown) pivotally supported by the servo motor, the third table 832, and the third table 832. The moving table 834 is provided, and is disposed on the second table 822. The third table 832 is pivotally supported by a pivot 836 on the second table 822 and is swingably disposed. The third fine movement device 830 is configured to rotate in the circumferential direction (around the z axis) about the pivot 836 by the rotation of the screw shaft driven by the servo motor.
[0074] 次に、実施形態 1に係るカバーレイフイルムの穿孔方法について、図 4〜図 9を用い て説明する。  Next, a method for punching a cover lay film according to Embodiment 1 will be described with reference to FIGS.
図 4は、実施形態 1において用いる第 1穿孔用金型 510 (第 1パンチ用金型 520及 び第 1ダイ用金型 530)を説明するために示す図である。図 4 (a)は第 1パンチ用金型 520を示す図であり、図 4 (b)は第 1ダイ用金型 530を示す図である。  FIG. 4 is a view for explaining the first punching die 510 (first punching die 520 and first die die 530) used in the first embodiment. FIG. 4 (a) is a view showing a first punch mold 520, and FIG. 4 (b) is a view showing a first die mold 530. FIG.
図 5は、実施形態 1において用いる第 2穿孔用金型 540 (第 2パンチ用金型 550及 び第 2ダイ用金型 560)を説明するために示す図である。図 5 (a)は第 2パンチ用金型 550を示す図であり、図 5 (b)は第 2ダイ用金型 560を示す図である。  FIG. 5 is a view for explaining the second punching die 540 (second punching die 550 and second die die 560) used in the first embodiment. FIG. 5 (a) is a view showing a second die for die 550, and FIG. 5 (b) is a view showing a second die for die 560. FIG.
[0075] 図 6は、第 1穿孔工程 S 110を説明するために示すフローチャートである。 [0075] FIG. 6 is a flowchart for explaining the first drilling step S110.
図 7は、第 2穿孔工程 S120を説明するために示すフローチャートである。 図 8は、第 1穿孔工程 S 110を説明するために示す図である。図 8 (a)〜図 8 (c)は 第 1穿孔工程 S 110における各ステップを示す図である。  FIG. 7 is a flowchart for explaining the second drilling step S120. FIG. 8 is a view for explaining the first drilling step S110. FIG. 8A to FIG. 8C are diagrams showing each step in the first drilling step S110.
図 9は、第 2穿孔工程 S120を説明するために示す図である。図 9 (a)〜図 9 (d)は 第 2穿孔工程 S120における各ステップを示す図である。 FIG. 9 is a view for explaining the second drilling step S120. Figure 9 (a) to Figure 9 (d) It is a figure showing each step in the 2nd punching process S120.
[0076] 実施形態 1に係るカバーレイフイルムの穿孔方法は、第 1穿孔用金型 510を用いて カバーレイフイルム Wに穿孔加工を行う第 1穿孔工程 S 110と、第 2穿孔用金型 540 を用いてカバーレイフイルム Wに穿孔力卩ェを行う第 2穿孔工程 S120とを実施して、力 バーレイフイルム Wに製品孔パターンを形成する方法である。実施形態 1に係るカバ 一レイフイルムの穿孔方法においては、カバーレイフイルム Wとして、ロール状に卷か れた長尺のカバーレイフイルムを用いる。  The cover lay film perforating method according to the first embodiment includes a first perforating step S 110 for perforating the cover lay film W using the first perforating mold 510, and a second perforating mold 540. This is a method of forming a product hole pattern in the force bar lay film W by performing the second punching step S120 for performing a punching force test on the cover lay film W using the In the cover lay film perforating method according to the first embodiment, as the cover lay film W, a long cover lay film wound in a roll shape is used.
[0077] まず、第 1穿孔工程で用いる第 1穿孔用金型 510について説明する。第 1穿孔用金 型 510は、第 1パンチ用金型 520と第 1ダイ用金型 530とを有する。第 1パンチ用金 型 520は、図 4 (a)に示すように、複数の第 1製品孔用パンチ 522及び 2つの基準孔 用パンチ 524を有する。なお、図 4 (a)において第 1パンチ用金型 520における一点 鎖線で囲まれた領域は、第 1パンチ用金型 520の穿孔可能領域を示す。  First, the first punching die 510 used in the first punching step will be described. The first punching die 510 has a first punching die 520 and a first die die 530. As shown in FIG. 4 (a), the first punch die 520 has a plurality of first product hole punches 522 and two reference hole punches 524. In FIG. 4 (a), the area surrounded by the alternate long and short dash line in the first punch mold 520 indicates the perforable area of the first punch mold 520.
[0078] 第 1ダイ用金型 530には、図 4 (b)に示すように、第 1製品孔用パンチ 522に対応す る複数の第 1製品孔用ダイ孔 532及び基準孔用パンチ 524に対応する 2つの基準孔 用ダイ孔 534が形成されている。なお、図 4 (b)において第 1ダイ用金型 530における 一点鎖線で囲まれた領域は、第 1ダイ用金型 530の穿孔可能領域を示す。  In the first die mold 530, as shown in FIG. 4 (b), a plurality of first product hole die holes 532 and reference hole punches 524 corresponding to the first product hole punches 522 are provided. Two reference hole die holes 534 corresponding to are formed. In FIG. 4B, the area surrounded by the alternate long and short dash line in the first die mold 530 indicates the perforable area of the first die mold 530.
[0079] 次に、第 2穿孔工程で用いる第 2穿孔用金型 540について説明する。第 2穿孔用金 型 540 (図示せず。)は、第 2パンチ用金型 550と第 2ダイ用金型 560とを有する。第 2 パンチ用金型 550は、図 5 (a)に示すように、複数の第 2製品孔用パンチ 552を有し、 2つの撮影用孔 554が形成されている。なお、図 5 (a)において第 2パンチ用金型 55 0における一点鎖線で囲まれた領域は、第 2パンチ用金型 550の穿孔可能領域を示 す。  [0079] Next, the second punching die 540 used in the second punching step will be described. The second punching die 540 (not shown) has a second punching die 550 and a second die die 560. As shown in FIG. 5 (a), the second punch die 550 has a plurality of second product hole punches 552, and two photographing holes 554 are formed. In FIG. 5 (a), the region surrounded by the alternate long and short dash line in the second punch die 550 indicates the perforable region of the second punch die 550.
[0080] 第 2ダイ用金型 560には、図 5 (b)に示すように、第 2製品孔用パンチ 552に対応す る複数の第 2製品孔用ダイ孔 562が形成され、 2つの照明用孔 564が形成されてい る。なお、図 5 (b)において第 2ダイ用金型 560における一点鎖線で囲まれた領域は 、第 2ダイ用金型 560の穿孔可能領域を示す。  [0080] As shown in FIG. 5 (b), a plurality of second product hole die holes 562 corresponding to the second product hole punches 552 are formed in the second die mold 560. An illumination hole 564 is formed. In FIG. 5 (b), the region surrounded by the alternate long and short dash line in the second die mold 560 indicates the perforable region of the second die mold 560.
[0081] 第 1穿孔工程 S110は、図 6に示すように、第 1移動ステップ S111及び第 1貫通孔 形成ステップ S 112を含む。 [0082] 第 1移動ステップ Si l lは、カバーレイフイルム Wにおける穿孔対象領域 Rをカバ 一レイフイルム送り装置 600によって第 1穿孔用金型 510の穿孔可能領域に送るステ ップである(図 8 (a)及び図 8 (b)参照。;)。なお、図 8 (a)は、カバーレイフイルム送り装 置 600によりカバーレイフイルム Wが送られているときの状態を示している。また、図 8 (b)は、カバーレイフイルム Wにおける穿孔対象領域 Rが第 1穿孔用金型 510の穿 孔可能領域に送られたときの状態を示している。さらにまた、図 8 (b)において、カバ 一レイフイルム W上の破線は、第 1パンチ用金型 520における第 1製品孔用パンチ 5 22及び基準孔用パンチ 524の位置を仮想的に示すものである。 As shown in FIG. 6, the first drilling step S110 includes a first moving step S111 and a first through hole forming step S112. [0082] The first moving step Sill is a step in which the perforation target area R in the cover lay film W is sent to the perforable area of the first perforation mold 510 by the cover lay film feeder 600 (FIG. 8). (See (a) and Figure 8 (b);). FIG. 8A shows a state in which the cover lay film W is being fed by the cover lay film feeding device 600. FIG. 8B shows a state when the perforation target area R in the coverlay film W is sent to the perforable area of the first perforation mold 510. Furthermore, in FIG. 8B, the broken line on the cover lay film W virtually indicates the positions of the first product hole punch 522 and the reference hole punch 524 in the first punch die 520. It is.
[0083] 第 1貫通孔形成ステップ S112は、第 1穿孔用金型 510に対するカバーレイフイルム Wの位置'姿勢が調整された状態で、複数の第 1製品孔 H及び 2つの基準孔 Hを  [0083] In the first through-hole forming step S112, a plurality of first product holes H and two reference holes H are formed in a state where the position of the cover lay film W relative to the first punching die 510 is adjusted.
1 4 形成するステップである(図 8 (c)参照。 )。  1 4 This is the step to form (see Fig. 8 (c)).
[0084] 実施形態 1に係るカバーレイフイルムの穿孔方法においては、第 1穿孔工程 S 110 により、長尺のカバーレイフイルム W全体にわたって第 1製品孔 H及び基準孔 Hを In the cover lay film punching method according to Embodiment 1, the first product hole H and the reference hole H are formed over the entire long cover lay film W by the first punching step S 110.
1 4 形成した後、ロール状のカバーレイフイルム Wをカバーレイフイルム巻き取り装置 400 力も取り外し、カバーレイフイルム繰り出し装置 300にセットする。また、第 2穿孔工程 S120を実施する前に、穿孔機構 500から第 1穿孔用金型 510 (第 1パンチ用金型 5 20及び第 1ダイ用金型 530)を取り外し、第 2穿孔用金型 540 (第 2パンチ用金型 55 0及び第 1ダイ用金型 560)を取り付ける。  1 4 After forming, remove the roll of cover lay film W from cover lay film take-up device 400 and set it in cover lay film unwinding device 300. Also, before performing the second drilling step S120, the first punching die 510 (first punch die 520 and first die die 530) is removed from the punching mechanism 500, and the second punching die is removed. Install mold 540 (second punch mold 550 and first die mold 560).
[0085] 第 2穿孔工程 S120は、第 1穿孔工程 S110により第 1製品孔 H及び基準孔 Hが [0085] In the second drilling step S120, the first product hole H and the reference hole H are formed by the first drilling step S110.
1 4 形成されたカバーレイフイルム Wに第 2製品孔 H (図 9 (d)参照。)を形成する工程で  1 4 In the process of forming the second product hole H (see Fig. 9 (d)) in the formed coverlay film W
3  Three
ある。そして、図 7に示すように、第 2移動ステップ S121、計測ステップ 122、調整ス テツプ S 123及び第 2貫通孔形成ステップ S 124を含む。  is there. Then, as shown in FIG. 7, the second moving step S121, the measuring step 122, the adjusting step S123, and the second through hole forming step S124 are included.
[0086] 第 2移動ステップ S121は、カバーレイフイルム Wにおける穿孔対象領域 Rをカバ [0086] In the second moving step S121, the perforation target area R in the coverlay film W is covered.
2 一レイフイルム送り装置 600によって第 2穿孔用金型 540における穿孔可能領域に 送るステップである(図 9 (a)参照。;)。カバーレイフイルム Wには、第 1穿孔工程 S110 により形成された第 1製品孔 H及び基準孔 Hが形成されている。なお、図 9 (a)は、  2 This is the step of feeding to the punchable area in the second punching die 540 by the single lay film feeder 600 (see FIG. 9 (a);). In the coverlay film W, the first product hole H and the reference hole H formed by the first punching step S110 are formed. Figure 9 (a)
1 4  14
カバーレイフイルム送り装置 600によってカバーレイフイルム Wが送られているときの 状態を示す。また、符号 554で示す円は、撮影用孔 554の位置を仮想的に示す。 [0087] 計測ステップ S122は、 2つの撮像装置 710, 720を用いて 2つの基準孔 Hを撮影 The state when the cover lay film W is being fed by the cover lay film feeder 600 is shown. A circle denoted by reference numeral 554 virtually indicates the position of the shooting hole 554. [0087] In measurement step S122, two reference holes H are imaged using two imaging devices 710 and 720.
4 し、カバーレイフイルム Wにおける 2つの基準孔 Hの位置を計測するステップである(  4 is the step of measuring the positions of the two reference holes H in the coverlay film W (
4  Four
図 9 (b)参照。 )0計測ステップ S122においては、第 2パンチ用金型 550と第 2ダイ用 金型 560とによってカバーレイフイルム Wを挟持した状態で、 2つの基準孔 Hの位置 See Figure 9 (b). ) 0 In measurement step S122, the position of the two reference holes H is determined with the cover lay film W sandwiched between the second punch die 550 and the second die die 560.
4 を計測する。なお、図 9 (b)において、カバーレイフイルム W上の破線は、第 2パンチ 用金型 550における第 2製品孔用パンチ 552の位置を仮想的に示すものである。  Measure 4. In FIG. 9B, the broken line on the coverlay film W virtually indicates the position of the second product hole punch 552 in the second punch die 550.
[0088] 調整ステップ S123は、計測ステップ S122における計測結果に基づいて、第 2穿孔 用金型 540に対するカバーレイフイルム Wの位置及び姿勢を調整するステップであ る(図 9 (c)参照。;)。第 2穿孔用金型 540に対するカバーレイフイルム Wの位置 '姿勢 調整は、カバーレイフイルム位置 ·姿勢調整装置 800がカバーレイフイルム送り装置 6 00を X軸方向及び y軸方向に微動し、かつ、 z軸方向に沿った軸の周りに回動するこ とにより行う。 The adjustment step S123 is a step of adjusting the position and posture of the cover lay film W with respect to the second punching die 540 based on the measurement result in the measurement step S122 (see FIG. 9 (c)); ). The position of the cover lay film W relative to the second punching die 540 'posture adjustment is performed by the cover lay film position / posture adjustment device 800 finely moving the cover lay film feed device 600 in the X-axis direction and the y-axis direction, and Rotate around an axis along the z-axis direction.
[0089] 第 2貫通孔形成ステップ S 124は、調整ステップ S 123によって第 2穿孔用金型 540 に対するカバーレイフイルム Wの位置及び姿勢が調整された状態でカバーレイフィ ルム Wに複数の第 2製品孔 Hを形成するステップである(図 9 (d)参照。 )。  [0089] The second through-hole forming step S124 includes a plurality of second through holes in the cover lay film W in a state where the position and posture of the cover lay film W with respect to the second punching die 540 are adjusted by the adjusting step S123. This is the step of forming product holes H (see Fig. 9 (d)).
3  Three
[0090] 従って、以上のような工程を含む、実施形態 1に係るカバーレイフイルムの穿孔方 法によれば、第 1穿孔工程 S110で形成された基準孔 Hの位置を撮像装置を用いて  Therefore, according to the method for punching a cover lay film according to Embodiment 1 including the steps as described above, the position of the reference hole H formed in the first punching step S110 is determined using an imaging device.
4  Four
計測し、その計測結果に基づ 、てカバーレイフイルム wの位置及び Z又は姿勢を調 整することとしているため、上記計測及び調整を微細化に応じた精度で行うこととす れば、第 1穿孔工程で形成する製品孔 (第 1製品孔 H )に対して第 2穿孔工程で形 成する製品孔 (第 2製品孔 H )を微細化に応じた精度で形成することが可能となり、  Since the measurement and adjustment of the position, Z, or posture of the coverlay film w is performed based on the measurement result, if the above measurement and adjustment are performed with accuracy according to miniaturization, 1 Product holes formed in the second drilling process (second product holes H) can be formed with accuracy according to miniaturization, with respect to the product holes formed in the drilling process (first product hole H).
3  Three
結果として従来よりも微細な製品孔パターンを形成することが可能となる。  As a result, it is possible to form a finer product hole pattern than before.
[0091] また、実施形態 1に係るカバーレイフイルムの穿孔方法によれば、第 1穿孔工程 S1 10ではカバーレイフイルム Wの位置及び Z又は姿勢を調整するのに適した基準孔 H を形成することとしているため、第 2穿孔工程 S 120では基準孔 Hを用いて力バーレFurther, according to the method for punching a cover lay film according to the first embodiment, in the first punching step S1 10, the reference hole H suitable for adjusting the position, Z, or posture of the cover lay film W is formed. Therefore, in the second drilling step S120, the force
4 4 4 4
ィフィルム wの位置及び Z又は姿勢をさらに高い精度で調整することが可能となる。 このため、第 1穿孔工程 S110で形成する製品孔 (第 1製品孔 H )に対して第 2穿孔 工程 S120で形成する製品孔 (第 2製品孔 H )をさらに高い位置精度で形成すること が可能となり、結果としてさらに微細な製品孔パターンを形成することが可能となる。 It is possible to adjust the position and Z or posture of the film w with higher accuracy. Therefore, the product hole (second product hole H) formed in the second drilling step S120 is formed with higher positional accuracy than the product hole (first product hole H) formed in the first drilling step S110. As a result, a finer product hole pattern can be formed.
[0092] また、実施形態 1に係るカバーレイフイルムの穿孔方法によれば、第 2穿孔工程 S1 20においては 2つの基準孔 Hの位置を計測することとしているため、基準孔 Hの位  [0092] Further, according to the method for punching a coverlay film according to the first embodiment, the positions of the two reference holes H are measured in the second punching step S120.
4 4 置をさらに高い精度で計測することが可能となり、第 2穿孔用金型 540に対するカバ 一レイフイルム Wの位置 ·姿勢をさらに高い精度で調整することが可能となる。このた め、第 1穿孔工程 S110で形成する製品孔 (第 1製品孔 H )に対して第 2穿孔工程で 形成する製品孔 (第 2製品孔 H )をさらに高い位置精度で形成することが可能となり、  4 4 position can be measured with higher accuracy, and the position and orientation of the cover lay film W relative to the second punching die 540 can be adjusted with higher accuracy. For this reason, the product hole (second product hole H) formed in the second drilling step can be formed with higher positional accuracy than the product hole (first product hole H) formed in the first drilling step S110. Made possible,
3  Three
結果としてさらに微細な製品孔パターンを形成することが可能となる。  As a result, a finer product hole pattern can be formed.
[0093] また、実施形態 1に係るカバーレイフイルムの穿孔方法によれば、第 2穿孔工程 S1 20においては 2つの撮影用孔 554を通じて基準孔 Hを撮影することとしているため、 [0093] Further, according to the method for punching a cover lay film according to Embodiment 1, in the second punching step S120, the reference hole H is shot through the two shooting holes 554.
4  Four
基準孔 Hの位置をさらに高い精度で計測することが可能となり、第 2穿孔用金型 54  This makes it possible to measure the position of the reference hole H with higher accuracy.
4  Four
0に対するカバーレイフイルム Wの位置 ·姿勢をさらに高い精度で調整することが可 能となる。このため、第 1穿孔工程 S110で形成する製品孔 (第 1製品孔 H )に対して 第 2穿孔工程で形成する製品孔 (第 2製品孔 H )をさらに高 ヽ位置精度で形成するこ  The position / posture of the coverlay film W relative to 0 can be adjusted with higher accuracy. For this reason, the product hole (second product hole H) to be formed in the second drilling step is formed with higher accuracy than the product hole (first product hole H) to be formed in the first drilling step S110.
3  Three
とが可能となり、結果としてさらに微細な製品孔パターンを形成することが可能となる  As a result, a finer product hole pattern can be formed.
[0094] また、実施形態 1に係るカバーレイフイルムの穿孔方法によれば、第 2穿孔工程 S1 20においては第 2パンチ用金型 550と第 2ダイ用金型 560とによってカバーレイフィ ルム Wを挟持した状態で基準孔 Hを撮影することとしているため、カバーレイフィル Further, according to the method for punching a coverlay film according to Embodiment 1, in the second punching step S120, the coverlay film W is formed by the second punch die 550 and the second die die 560. Cover hole fill because the reference hole H is shot with the
4  Four
ムにうねりのない状態で基準孔 Hを撮影することが可能となる。このため、基準孔 H  It is possible to photograph the reference hole H without any undulations. For this reason, the reference hole H
4 4 の位置をさらに高い精度で計測することが可能となり、基準孔 Hの位置をさらに高い  4 The position of 4 can be measured with higher accuracy, and the position of the reference hole H is higher.
4  Four
精度で計測することが可能となり、第 2穿孔用金型 S540に対するカバーレイフイルム Wの位置 ·姿勢をさらに高い精度で調整することが可能となる。これにより、第 1穿孔 工程 S110で形成する製品孔 (第 1製品孔 H )に対して第 2穿孔工程で形成する製 品孔 (第 2製品孔 H )をさらに高い位置精度で形成することが可能となり、結果として  It becomes possible to measure with high accuracy, and the position / posture of the coverlay film W with respect to the second punching die S540 can be adjusted with higher accuracy. As a result, the product hole (second product hole H) formed in the second drilling step can be formed with higher positional accuracy than the product hole (first product hole H) formed in the first drilling step S110. As a result
3  Three
さらに微細な製品孔パターンを形成することが可能となる。  Further, a fine product hole pattern can be formed.
[0095] 一方、実施形態 1に係るカバーレイフイルム穿孔装置 100によれば、実施形態 1〖こ 係るカバーレイフイルムの穿孔方法を実施することが可能となるため、実施形態 1に 係るカバーレイフイルムの穿孔方法が有する効果を有する。 [0095] On the other hand, according to the cover lay film punching device 100 according to the first embodiment, it is possible to perform the cover lay film punching method according to the first embodiment. The coverlay film perforating method has the effect.
[0096] また、実施形態 1に係るカバーレイフイルム穿孔装置 100によれば、サーボモータ 9 10の駆動によりパンチング動作を行う穿孔用金型駆動装置 900をさらに備えるため 、穿孔用金型 510, 540におけるパンチング動作の制御性を高めることが可能となり 、形成する製品孔を高品質にすることが可能となる。また、穿孔加工を行う際の作業 性を向上することが可能となる。  In addition, according to the coverlay film punching device 100 according to the first embodiment, the punching die 510, 540 is further provided with the punching die driving device 900 that performs the punching operation by driving the servo motor 910. Therefore, it is possible to improve the controllability of the punching operation, and to improve the quality of the product hole to be formed. In addition, it is possible to improve workability when drilling.
[0097] また、実施形態 1に係るカバーレイフイルム穿孔装置 100によれば、ロール状に卷 かれた長尺のカバーレイフイルムを用いる RTR方式のカバーレイフイルム穿孔装置 であるため、高い効率で微細な製品孔を形成することが可能となる。  [0097] Further, according to the cover lay film punching apparatus 100 according to the first embodiment, since it is an RTR type cover lay film punching apparatus using a long cover lay film wound in a roll shape, it is highly efficient and fine. It is possible to form a simple product hole.
[0098] 以上の説明したように、実施形態 1に係るカバーレイフイルムの穿孔方法によれば、 カバーレイフイルムに従来よりも微細な製品孔パターンを形成することが可能となる。 従って、実施形態 1に係るカバーレイフイルムの穿孔方法を用いて製造されたカバー レイフイルムは、従来よりも高品質なカバーレイフイルムとなる。従って、このようなカバ 一レイフイルムを用いて製造されたフレキシブル回路基板は、従来よりも高品質なフ レキシブル回路基板となる。また、このようなフレキシブル回路基板を用いて製造され た電子機器は、従来よりも高品質な電子機器となる。  [0098] As described above, according to the method for punching a cover lay film according to Embodiment 1, it is possible to form a finer product hole pattern in the cover lay film than in the prior art. Therefore, the cover lay film manufactured using the cover lay film perforating method according to the first embodiment is a cover lay film having a higher quality than the conventional one. Therefore, a flexible circuit board manufactured using such a cover lay film becomes a higher-quality flexible circuit board than before. In addition, an electronic device manufactured using such a flexible circuit board is a higher-quality electronic device than before.
[0099] [実施形態 2]  [0099] [Embodiment 2]
図 10は、実施形態 2において用いる第 1穿孔用金型 510a及び第 2穿孔用金型 54 Oaを説明するために示す図である。図 10 (a)は第 1パンチ用金型 520a及び第 2パン チ用金型 550aを示す図であり、図 10 (b)は第 1ダイ用金型 530a及び第 2ダイ用金 型 560aを示す図である。  FIG. 10 is a view for explaining the first punching die 510a and the second punching die 54Oa used in the second embodiment. FIG. 10 (a) is a view showing the first punch die 520a and the second punch die 550a, and FIG. 10 (b) is the first die die 530a and the second die die 560a. FIG.
図 11は、実施形態 2に係るカバーレイフイルムの穿孔方法を説明するために示す フローチャートである。  FIG. 11 is a flowchart for explaining the method for punching a coverlay film according to the second embodiment.
図 12は、実施形態 2に係るカバーレイフイルムの穿孔方法を説明するために示す 図である。図 12 (a)〜図 12 (d)は実施形態 2に係るカバーレイフイルムの穿孔方法に おける各ステップを示す図である。なお、図 12 (a)〜図 12 (d)においては、第 1穿孔 工程につ 、ては、 n回目の孔工程を示し、第 2穿孔工程につ 、ては、 n— 1回目のェ 程を示している。 [0100] 実施形態 2に係るカバーレイフイルムの穿孔方法は、基本的には実施形態 1に係る カバーレイフイルムの穿孔方法と同様の方法であるが、第 1穿孔工程及び第 2穿孔ェ 程を連続して実施する(但し、 n回目の第 1穿孔工程及び n-1回目の第 2穿孔工程を 同時に実施するとも言える。)点で、実施形態 1に係るカバーレイフイルムの穿孔方法 とは異なる。すなわち、実施形態 2に係るカバーレイフイルムの穿孔方法においては 、図 10に示すように、カバーレイフイルム穿孔装置として、第 1穿孔用金型 510a (第 1 パンチ用金型 520a及び第 1ダイ用金型 530a)と、第 2穿孔用金型 540a (第 2パンチ 用金型 550a及び第 2ダイ用金型 560a)とをカバーレイフイルムの搬送方向(x軸方 向)沿ってに並べた状態で穿孔機構 500a (図示せず。 )に取り付けたカバーレイフィ ルム穿孔装置 102 (図示せず。)を用いるとともに、図 11及び図 12に示すように、第 1 穿孔工程及び第 2穿孔工程を連続して実施することとしている。 FIG. 12 is a view for explaining the method for punching a cover lay film according to the second embodiment. 12 (a) to 12 (d) are diagrams showing steps in the method for punching a coverlay film according to the second embodiment. In FIGS. 12 (a) to 12 (d), the first drilling process shows the nth drilling process, and the second drilling process shows the n-1st process. It shows the degree. [0100] The cover lay film perforating method according to the second embodiment is basically the same method as the cover lay film perforating method according to the first embodiment, except that the first perforating step and the second perforating step are performed. It differs from the coverlay film punching method according to Embodiment 1 in that it is performed continuously (however, it can be said that the n-th first punching step and the n-1 second punching step are simultaneously performed). . That is, in the coverlay film punching method according to the second embodiment, as shown in FIG. 10, the coverlay film punching device is a first punching die 510a (first punching die 520a and first die die). Die 530a) and second punching die 540a (second punch die 550a and second die die 560a) are arranged along the coverlay film transport direction (x-axis direction) The cover lay film punching device 102 (not shown) attached to the punching mechanism 500a (not shown) is used, and the first punching step and the second punching step are performed as shown in FIGS. It will be carried out continuously.
[0101] 実施形態 2に係るカバーレイフイルムの穿孔方法は、図 11に示すように、移動ステ ップ S211、計測ステップ S212、調整ステップ S213及び貫通孔形成ステップ S214 を含む。  As shown in FIG. 11, the method for punching a coverlay film according to Embodiment 2 includes a moving step S211, a measuring step S212, an adjusting step S213, and a through hole forming step S214.
[0102] 移動ステップ S211は、カバーレイフイルム Wにおける穿孔対象領域 R , Rをカバ  [0102] The moving step S211 covers the perforation target areas R and R in the coverlay film W.
1 2 一レイフイルム送り装置 600によって、第 1穿孔用金型 510a及び第 2穿孔用金型 54 Oaにおける穿孔可能領域に送るステップである(図 12 (a)参照。;)。移動ステップ S2 11においては、穿孔加工が施されていない領域が穿孔対象領域 Rとして第 1穿孔 用金型 510aにおける穿孔可能領域に送られる。また、直前の貫通孔形成ステップ S 214において複数の第 1製品孔 H及び 2つの基準孔 Hが形成された領域が穿孔対  1 2 This is a step of feeding to the perforable area in the first perforating mold 510a and the second perforating mold 54 Oa by the single lay film feeder 600 (see FIG. 12 (a);). In the moving step S211, an area that has not been subjected to drilling is sent as a drilling target area R to a punchable area in the first drilling die 510a. In addition, the region where the plurality of first product holes H and the two reference holes H are formed in the immediately preceding through hole forming step S214 is a pair of holes.
1 4  14
象領域 Rとして第 2穿孔用金型 540における穿孔可能領域に送られる。なお、図 12  Elephant region R is sent to the perforable area in second perforation mold 540. Figure 12
2  2
(a)は、カバーレイフイルム Wがカバーレイフイルム送り装置 600により送られていると きの状態を示している。また、図 12 (a)〜図 12 (d)において符号 554で示す円は、撮 影用孔 554の位置を仮想的に示す。  (a) shows a state when the cover lay film W is fed by the cover lay film feeding device 600. FIG. In addition, a circle denoted by reference numeral 554 in FIGS. 12 (a) to 12 (d) virtually indicates the position of the imaging hole 554.
[0103] 計測ステップ S212は、 2つの撮像装置 710, 720を用いて 2つの基準孔 Hを撮影 [0103] In measurement step S212, two reference holes H are imaged using two imaging devices 710 and 720.
4 し、カバーレイフイルム Wにおける 2つの基準孔 Hの位置を計測するステップである(  4 is the step of measuring the positions of the two reference holes H in the coverlay film W (
4  Four
図 12 (b)参照。;)。なお、図 12 (b)において、第 2穿孔用金型 540a側のカバーレイフ イルム W上の破線は、第 2パンチ用金型 540aにおける第 2製品孔用パンチ 542aの 位置を仮想的に示すものである。 See Figure 12 (b). ;). In FIG. 12 (b), the broken line on the cover lay film W on the second punching die 540a side indicates the second product hole punch 542a in the second punching die 540a. A position is virtually shown.
[0104] 調整ステップ S213は、計測ステップ S212における計測結果に基づいて、第 2穿孔 用金型 540aに対するカバーレイフイルム Wの位置及び姿勢を調整するステップであ る(図 12 (c)参照。;)。調整ステップ S213は、カバーレイフイルム位置 ·姿勢調整装置 800がカバーレイフイルム送り装置 600を X軸方向及び y軸方向に微動し、かつ、 z軸 方向に沿った軸の周りに回動することにより行う。  [0104] The adjustment step S213 is a step of adjusting the position and posture of the coverlay film W relative to the second punching die 540a based on the measurement result in the measurement step S212 (see FIG. 12 (c)); ). Adjustment step S213 is performed when the cover lay film position / posture adjustment device 800 finely moves the cover lay film feeding device 600 in the X-axis direction and the y-axis direction and rotates about the axis along the z-axis direction. Do.
[0105] 貫通孔形成ステップ S214は、調整ステップ S213によって第 2穿孔用金型 540aに 対するカバーレイフイルム Wの位置 ·姿勢が調整された状態でカバーレイフイルム W に貫通孔を形成するステップである(図 12 (d)参照。;)。貫通孔形成ステップ S214を 実施することにより、図 12 (d)に示すように、第 1穿孔用金型 510aの穿孔可能領域 には複数の第 1製品孔 H及び 2つの基準孔 Hが形成され、第 2穿孔用金型 540aの  The through hole forming step S214 is a step of forming a through hole in the cover lay film W in a state where the position / posture of the cover lay film W with respect to the second punching mold 540a is adjusted by the adjusting step S213. (See Figure 12 (d);). By performing the through hole forming step S214, a plurality of first product holes H and two reference holes H are formed in the pierceable region of the first piercing die 510a as shown in FIG. 12 (d). The second drilling mold 540a
1 4  14
穿孔可能領域には複数の第 2製品孔 Hが形成される。  A plurality of second product holes H are formed in the pierceable region.
3  Three
[0106] 実施形態 2に係るカバーレイフイルムの穿孔方法においては、移動ステップ S211、 計測ステップ S212、調整ステップ S213及び貫通孔形成ステップ S214を実施するこ とにより、第 1穿孔用金型 510aの穿孔可能領域においては第 1穿孔工程が実施され 、第 2穿孔用金型 540aの穿孔可能領域にぉ 、ては第 2穿孔工程が実施される。  In the method for punching a coverlay film according to the second embodiment, the first punching die 510a is punched by performing the moving step S211, the measuring step S212, the adjusting step S213, and the through hole forming step S214. The first drilling step is performed in the possible region, and the second drilling step is performed in the punchable region of the second drilling die 540a.
[0107] このように、実施形態 2に係るカバーレイフイルムの穿孔方法は、第 1穿孔工程及び 第 2穿孔工程を連続して実施する点で、実施形態 1に係るカバーレイフイルムの穿孔 方法とは異なるが、実施形態 1に係るカバーレイフイルムの場合と同様に、第 1穿孔 工程で形成された基準孔 Hの位置を撮像装置を用いて計測し、その計測結果に基  Thus, the cover lay film perforating method according to the second embodiment is the same as the cover lay film perforating method according to the first embodiment in that the first perforating step and the second perforating step are continuously performed. However, as in the case of the cover lay film according to the first embodiment, the position of the reference hole H formed in the first punching process is measured using an imaging device, and based on the measurement result.
4  Four
づいてカバーレイフイルム wの位置及び Z又は姿勢を調整することとしているため、 上記計測及び調整を微細化に応じた精度で行うこととすれば、第 1穿孔工程で形成 する製品孔 (第 1製品孔 H )に対して第 2穿孔工程で形成する製品孔 (第 2製品孔 H  Therefore, the position and Z of the coverlay film w or the posture is adjusted. Therefore, if the above measurement and adjustment are performed with accuracy according to the miniaturization, the product hole (first 1 Product hole formed in the second drilling process (second product hole H)
1 2 1 2
)を微細化に応じた精度で形成することが可能となり、結果として従来よりも微細な製 品孔パターンを形成することが可能となる。 ) Can be formed with an accuracy according to the miniaturization, and as a result, a product hole pattern finer than the conventional one can be formed.
[0108] また、実施形態 2に係るカバーレイフイルムの穿孔方法によれば、第 1穿孔用金型 5 10aと第 2穿孔用金型 540aとをカバーレイフイルムの搬送方向(x軸方向)に沿って 並べた状態で穿孔機構 500aに取り付けたカバーレイフイルム穿孔装置 102を用いる とともに、第 1穿孔工程及び第 2穿孔工程を連続して実施することとしているため、第[0108] Also, according to the method for punching a cover lay film according to the second embodiment, the first punching die 510a and the second punching die 540a are arranged in the coverlay film transport direction (x-axis direction). Using the coverlay film punching device 102 attached to the punching mechanism 500a in a line At the same time, the first drilling process and the second drilling process are to be carried out continuously.
1穿孔工程と第 2穿孔工程とを別々に実施する場合と比較して、微細な製品孔パター ンを高 、生産性で形成することが可能となる。 Compared to the case where the first perforation process and the second perforation process are performed separately, it is possible to form a fine product hole pattern with high productivity.
[0109] なお、実施形態 2に係るカバーレイフイルムの穿孔方法は、上記以外の点では実施 形態 1に係るカバーレイフイルムの穿孔方法と基本的には同様の方法であるため、実 施形態 1に係るカバーレイフイルムの穿孔方法が有する効果のうち該当する効果をそ のまま有する。 [0109] The method for punching a cover lay film according to the second embodiment is basically the same method as the method for punching a cover lay film according to the first embodiment except for the points described above. Among the effects of the coverlay film perforating method according to the above, the corresponding effects remain as they are.
[0110] [実施形態 3] [0110] [Embodiment 3]
図 13は、実施形態 3に係るカバーレイフイルム穿孔装置 104を説明するために示 す側面図である。  FIG. 13 is a side view for explaining the cover lay film punching device 104 according to the third embodiment.
なお、図 13において、図 1と同一の部材については同一の符号を付し、詳細な説 明は省略する。また、図 13においては、カバーレイフイルム穿孔装置 104の左側一 部(例えば、カバーレイフイルム繰り出し装置 300など。)の図示は省略されている。  In FIG. 13, the same members as those in FIG. 1 are denoted by the same reference numerals, and detailed description thereof is omitted. Further, in FIG. 13, illustration of a part of the left side of the cover lay film punching device 104 (for example, the cover lay film feeding device 300) is omitted.
[0111] 実施形態 3に係るカバーレイフイルム穿孔装置 104は、基本的には実施形態 1に係 るカバーレイフイルム穿孔装置 100と同様の構成を有する力 カバーレイフイルム W に貫通孔を形成した後の後処理を実施するための構成をさらに備える点で実施形態 1に係るカバーレイフイルム穿孔装置 100と異なる。そなわち、実施形態 3に係るカバ 一レイフイルム穿孔装置 104は、図 13に示すように、穿孔機構 500とカバーレイフィ ルム卷き取り装置 400との間に、穿孔屑除去装置 1100と、ハーフカット装置 1200と をさらに備える。 [0111] The cover lay film punching device 104 according to the third embodiment is basically the same as the cover lay film punching device 100 according to the first embodiment. The coverlay film punching apparatus 100 according to the first embodiment is different from the coverlay film punching apparatus 100 in that it further includes a configuration for performing post-processing. That is, as shown in FIG. 13, the cover lay film punching device 104 according to the third embodiment includes a punching scrap removing device 1100 between the punching mechanism 500 and the cover lay film scraping device 400. And a half-cut device 1200.
[0112] 穿孔屑除去装置 1100は、図 13に示すように、 2つの第 1粘着ローラ 1112及び当 該第 1粘着ローラ 1112より強い粘着性を有する第 2粘着ローラ 1114を有する第 1穿 孔屑除去機構 1110と、 2つの第 3粘着ローラ 1122及び当該第 3粘着ローラ 1122よ り強い粘着性を有する第 4粘着ローラ 1124を有する第 2穿孔屑除去機構 1120とを 有する。  [0112] As shown in FIG. 13, the perforated waste removing device 1100 includes two first adhesive rollers 1112 and a first perforated waste having a second adhesive roller 1114 having higher adhesiveness than the first adhesive roller 1112. It has a removal mechanism 1110, two third adhesive rollers 1122, and a second perforated waste removal mechanism 1120 having a fourth adhesive roller 1124 having higher adhesiveness than the third adhesive roller 1122.
[0113] 2つの第 1粘着ローラ 1112は、カバーレイフイルム Wにおける上側の面に接触した 状態で回転可能に配設され、第 2粘着性ローラ 1114は、第 1粘着ローラ 1112に接 触した状態で回転可能に配設されている。また、 2つの第 3粘着ローラ 1122は、カバ 一レイフイルム Wにおける下側の面に接触した状態で回転可能に配設され、第 4粘 着性ローラ 1124は、第 3粘着ローラ 1122に接触した状態で回転可能に配設されて いる。 [0113] The two first adhesive rollers 1112 are rotatably disposed in contact with the upper surface of the cover lay film W, and the second adhesive roller 1114 is in contact with the first adhesive roller 1112. It is arrange | positioned so that rotation is possible. Also, the two third adhesive rollers 1122 The fourth adhesive roller 1124 is rotatably arranged in contact with the lower surface of one lay film W, and the fourth adhesive roller 1124 is rotatably arranged in contact with the third adhesive roller 1122.
[0114] ハーフカット装置 1200は、図 13に示すように、刃型 1220と、第 2カバーレイフィル ム送り装置 1240とを有する。刃型 1220は、カバーレイフイルム Wに対して、離型紙 Weを残してカバーレイフイルム本体 Wbのみを切断可能に構成されて!、る。第 2カバ 一レイフイルム送り装置 1240は、カバーレイフイルム Wを間欠的に送ることが可能に 構成されている。  [0114] As shown in Fig. 13, half-cut device 1200 has blade type 1220 and second cover lay film feeding device 1240. The blade mold 1220 is configured to be capable of cutting only the cover lay film body Wb with respect to the cover lay film W, leaving the release paper We! The second cover / laying film feeding device 1240 is configured to be able to feed the coverlay film W intermittently.
[0115] このため、実施形態 3に係るカバーレイフイルム穿孔装置 104によれば、カバーレイ フィルム Wに付着した穿孔屑を第 1粘着ローラ 1112及び第 3粘着ローラ 1122が吸 着して除去することが可能となる。このため、穿孔屑の付着していない高品質なカバ 一レイフイルムを製造することが可能となる。  [0115] For this reason, according to the coverlay film punching device 104 according to the third embodiment, the first adhesive roller 1112 and the third adhesive roller 1122 adsorb and remove the perforated waste adhering to the coverlay film W. Is possible. For this reason, it becomes possible to manufacture a high-quality cover film that is free of perforated scrap.
[0116] また、実施形態 3に係るカバーレイフイルム穿孔装置 104によれば、第 1粘着ローラ 1112が吸着した穿孔屑を第 2粘着ローラ 1114が除去することが可能となり、第 3粘 着ローラ 1122が吸着した穿孔屑を第 4粘着ローラ 1124が除去することが可能となる 。このため、第 1粘着ローラ 1112及び第 3粘着ローラ 1122の吸着性が低下するのを 抑制することが可能となる。第 2粘着ローラ 1114及び第 4粘着ローラ 1124は、粘着 力が低下すれば、新しい粘着ローラに取り替えることができる。  [0116] Further, according to the coverlay film punching device 104 according to the third embodiment, the second adhesive roller 1114 can remove the punching waste adsorbed by the first adhesive roller 1112, and the third adhesive roller 1122 can be removed. It becomes possible for the fourth adhesive roller 1124 to remove the perforated waste adsorbed by. For this reason, it is possible to suppress a decrease in the adsorptivity of the first adhesive roller 1112 and the third adhesive roller 1122. The second adhesive roller 1114 and the fourth adhesive roller 1124 can be replaced with new adhesive rollers if the adhesive force decreases.
[0117] また、実施形態 3に係るカバーレイフイルム穿孔装置 104によれば、上記のように構 成されたハーフカット装置を備えるため、このようなハーフカット装置を用いてハーフ カットがされたカバーレイフイルムを用いることにより、ベースフィルムに対してカバー レイフイルム本体 Wbを人手により供給する作業を行ってベースフィルムにカバーレイ フィルムを貼り合わせる場合であっても、離型紙 Weからカバーレイフイルム本体 Wb を容易に剥離することが可能となり、作業性を高めることが可能となる。  [0117] Further, according to the cover lay film punching device 104 according to the third embodiment, since the half-cut device configured as described above is provided, the cover that has been half-cut using such a half-cut device is provided. Even if the cover film is attached to the base film by manually supplying the cover film main body Wb to the base film by using the lay film, the cover lay film main body Wb Can be easily peeled off, and workability can be improved.
[0118] なお、実施形態 3に係るカバーレイフイルム穿孔装置 104は、上記以外の点では実 施形態 1に係るカバーレイフイルム穿孔装置 100と基本的には同様の構成を有する ため、実施形態 1に係るカバーレイフイルム穿孔装置 100が有する効果のうち該当す る効果をそのまま有する。 [0119] 以上、本発明のカバーレイフイルムの穿孔方法、カバーレイフイルム、フレキシブル 回路基板、電子機器及びカバーレイフイルム穿孔装置につ!ヽて上記の各実施形態 に基づいて説明したが、本発明は、上記の各実施形態に限られるものではなぐその 要旨を逸脱しな 、範囲にぉ 、て種々の態様にぉ 、て実施することが可能であり、例 えば次のような変形も可能である。 [0118] Note that the cover lay film punching device 104 according to the third embodiment has basically the same configuration as the cover lay film punching device 100 according to the first embodiment except for the above, and therefore, the first embodiment. The coverlay film punching apparatus 100 according to the present invention has the corresponding effect as it is. The cover lay film perforating method, cover lay film, flexible circuit board, electronic device, and cover lay film perforating apparatus of the present invention have been described above based on the above embodiments. The present invention is not limited to the above-described embodiments, and can be carried out in various forms within the scope without departing from the gist thereof. For example, the following modifications are possible. is there.
[0120] (1)上記の各実施形態に係るカバーレイフイルム穿孔装置 100, 102においては、力 バーレイフイルム Wとしてロール状に巻かれた長尺のカバーレイフイルムを用いて ヽ る力 本発明はこれに限定されるものではない。カバーレイフイルム Wとして短冊状( 長方形状)のカバーレイフイルムを用いてもょ 、。  [0120] (1) In the cover lay film perforating apparatus 100, 102 according to each of the above embodiments, the force generated by using a long cover lay film wound in a roll shape as the force bar lay film W It is not limited to this. Cover lay film W can be a strip (rectangular) cover lay film.
[0121] この場合、カバーレイフイルム繰り出し装置 300及びカバーレイフイルム巻き取り装 置 400に代えて、シート状のカバーレイフイルム Wを載置するための第 1カバーレイフ イルムストツ力と、カバーレイフイルム Wを第 1カバーレイフイルムストツ力から力バーレ ィフィルム移動装置へ供給するカバーレイフイルム供給ローダと、穿孔加工済みの力 バーレイフイルム Wを載置するための第 2カバーレイフイルムストツ力と、穿孔加工済 みのカバーレイフイルム Wを前記カバーレイフイルム移動装置から第 2カバーレイフィ ルムストツ力に回収するカバーレイフイルム回収ローダとを備えることが好まし!/、。  [0121] In this case, instead of the cover lay film unwinding device 300 and the cover lay film take-up device 400, the first cover lay film strength for placing the sheet-like cover lay film W and the cover lay film W Cover lay film supply loader that supplies the first cover lay film stock force to the force burley film moving device, and the second cover lay film stock force for placing the pierced force bar lay film W It is preferable to have a cover lay film recovery loader that recovers the only cover lay film W from the cover lay film moving device to the second cover lay film stock force! /.
[0122] (2)上記の各実施形態に係るカバーレイフイルム穿孔装置 100, 102, 104において は、第 1穿孔用金型 510, 510a及び第 2穿孔用金型 540, 540aを備えることとして いるが、本発明はこれに限定されるものではなぐ第 1穿孔用金型及び第 2穿孔用金 型を備えないカバーレイフイルム穿孔装置であってもよい。この場合、第 1穿孔用金 型及び第 2穿孔用金型を別途準備すればょ ヽ。  (2) The cover lay film punching device 100, 102, 104 according to each of the above embodiments includes the first punching die 510, 510a and the second punching die 540, 540a. However, the present invention is not limited to this, and may be a cover lay film punching device that does not include the first punching die and the second punching die. In this case, prepare the first and second drilling dies separately.
[0123] (3)上記実施形態 2に係るカバーレイフイルムの穿孔方法においては、それぞれ別 体に構成された第 1穿孔用金型 510aと第 2穿孔用金型 540aとが穿孔機構 500aに 取り付けられていたが、本発明はこれに限定されるものではなぐ第 1穿孔用金型と 第 2穿孔用金型とが一体化された穿孔用金型が穿孔機構に取り付けられていてもよ い。  (3) In the method for punching a coverlay film according to the second embodiment, the first punching die 510a and the second punching die 540a, which are configured separately, are attached to the punching mechanism 500a. However, the present invention is not limited to this, and a punching die in which the first punching die and the second punching die are integrated may be attached to the punching mechanism. .
[0124] (4)上記各実施形態に係るカバーレイフイルムの穿孔方法においては、第 1穿孔ェ 程と、第 2穿孔工程とを含む方法であつたが、本発明はこれに限定されるものではな ぐ第 2穿孔工程の後に、第 3、第 4、 · ··の穿孔工程をさらに含むものであってもよい 。この場合、第 3、第 4、 · ··の穿孔工程においては、撮像装置を用いてそれ以前の 穿孔工程で形成された貫通孔を撮影してカバーレイフイルムにおける当該貫通孔の 位置を計測し、その計測結果に基づいて前記第 3、第 4、 · ·。の穿孔用金型に対する カバーレイフイルムの位置及び/又は姿勢を調整した後に、カバーレイフイルムにさ らなる貫通孔を形成することとすればょ ヽ。 [0124] (4) In the method for punching a coverlay film according to each of the above embodiments, the method includes a first punching step and a second punching step. However, the present invention is not limited to this. Well then Further, after the second drilling step, third, fourth,... Drilling steps may be further included. In this case, in the third, fourth,... Perforation process, the through hole formed in the previous perforation process is photographed using an imaging device to measure the position of the through hole in the coverlay film. Based on the measurement results, the third, fourth,. After adjusting the position and / or orientation of the cover lay film with respect to the perforating mold, a through-hole further to the cover lay film should be formed.
符号の説明 Explanation of symbols
10, 510, 510a…第 1穿孔用金型、 20, 520, 520a…第 1ノ ンチ用金型、 22, 522 , 522a…第 1製品孔用パンチ、 24···位置決め孔用パンチ、 30, 530, 530a…第 1 ダイ用金型、 32, 532, 532a…第 1製品孔用ダイ孔、 34…位置決め孔用ダイ孔、 40 , 540, 540a…第 2穿孔用金型、 50, 550, 550a…第 2ノンチ用金型、 52, 552, 5 52a…第 2製品孔用パンチ、 54…位置決めピン用凹部、 60, 560, 560a…第 2ダイ 用金型、 62, 562, 562a…第 2製品孔用ダイ孔、 64···位置決めピン、 100, 104··· カバーレイフイルム穿孔装置、 200···装置本体、 210…コントローラボックス、 300··· カバーレイフイルム繰り出し装置、 310…繰り出しローラ、 312, 412···トルクモータ、 320, 420···ローラ支持台、 400···カノく一レイフイルム巻き取り装置、 410…巻き取り ローラ、 500…穿孔機構、 524…基準孔用パンチ、 534…基準孔用ダイ孔、 554, 5 74···撮影用孔、 564…照明用孔、 570, 576…取り付け冶具、 572…パンチ用金型 取り付け部、 578…ダイ用金型取り付け部、 580…穿孔機構本体、 600…カバーレイ フィルム送り装置、 610…カバーレイフイルム送りクランノ 、 612…カバーレイフイルム 送りクランパ用テーブル、 614···サーボモータ、 616···ガイドレール、 618···スクリュ 一シャフト、 622, 624···クランパ, 632…カバーレイフイルム繰り出し側ガイドローラ、 634···カノ一レイフイルム巻き取り側ガイドローラ、 642· "フレーム、 644···支持体、 7 10, 720…撮像装置、 800···カバーレイフイルム位置'姿勢調整装置、 810…第 1微 動装置、 812···第 1テーブル、 814, 82Φ··レール、 820···第 2微動装置、 822···第 2テーブル、 830···第 3微動装置、 832···第 3テーブル、 834···移動子、 836· "枢軸 、 900···穿孔用金型駆動装置、 910…サーボモータ、 920···駆動軸、 930…ガイド ポスト、 940···昇降体、 950···プーリー、 960···ベルト、 1100···穿孔屑除去装置、 1 110···第 1穿孔屑除去機構、 1112···第 1粘着ローラ、 1114···第 2粘着ローラ、 112 0···第 2穿孔屑除去機構、 1122…第 3粘着ローラ、 1124···第 4粘着ローラ、 1200 …ハーフカット装置、 1220···刃型、 1240…第 2カバーレイフイルム送り装置、 H…製 品孔、 H…第 1製品孔、 H…位置決め孔、 H…第 2製品孔、 H…基準孔、 R , R10, 510, 510a ... 1st punch mold, 20, 520, 520a ... 1st punch mold, 22, 522, 522a ... 1st product hole punch, 24 ... Positioning hole punch, 30 , 530, 530a ... Die for first die 32, 532, 532a ... Die hole for first product hole, 34 ... Die hole for positioning hole, 40, 540, 540a ... Die for second punch, 50, 550 , 550a ... 2nd non-die, 52, 552, 5 52a ... 2nd product hole punch, 54 ... Positioning pin recess, 60, 560, 560a ... 2nd die, 62, 562, 562a ... Die hole for second product hole, 64 ··· Positioning pin, 100, 104 ··· Coverlay film punching device, 200 ··· Main body, 210 ··· Controller box, 300 ··· Coverlay film feeding device, 310 ······················································································· Third motor, 320 · 420 ·························································· • Hole for hole H, 534 ... Die hole for reference hole, 554, 5 74 ... Shooting hole, 564 ... Illumination hole, 570, 576 ... Mounting jig, 572 ... Punch mold mounting part, 578 ... Die mold mounting 580 ... Cover mechanism main body, 600 ... Cover lay Film feeding device, 610 ... Cover lay film feeding cranno, 612 ... Cover lay film feeding clamper table, 614 ... Servo motor, 616 ... Guide rail, 618 ... ··· Screw single shaft, 622, 624 ··· Clamper, 632 ··· Cover lay film unwinding side guide roller, 634 · · · Canoe lay film winding side guide roller, 642 "frame, 644 ··· support, 7 10, 720 ... Imaging device, 800 ... Coverlay film position 'attitude adjustment device, 810 ... First fine movement device, 812 ... First table, 814, 82Φ ... Rail, 820 ... Second Fine movement device, 822 ... 2nd table, 830 ... 3rd fine movement device 832 ... 3rd table, 834 ... Mover, 836 "Pivot axis, 900 ... Die driving device for drilling, 910 ... Servo motor, 920 ... Drive shaft, 930 ... Guide post, 940 ... ··· Lifting body, 950 · · · Pulley, 960 · · · Belt, 1100 · · · Drilling waste removing device, 1 110 ··· First perforation waste removal mechanism, 1112 ··· First adhesive roller, 1114 ··· Second adhesion roller, 112 0 ··· Second perforation waste removal mechanism, 1122 ··· 3rd adhesion roller, 1124 ··· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Second product hole, H ... reference hole, R, R
1 2 3 4 1 21 2 3 4 1 2
…穿孔対象領域、 W…カバーレイフイルム、 Wb…カバーレイフイルム本体、 We…離 型紙 ... perforation area, W ... cover lay film, Wb ... cover lay film body, We ... release paper

Claims

請求の範囲 The scope of the claims
[1] 第 1パンチ用金型と第 1ダイ用金型とを有する第 1穿孔用金型を用いてカバーレイ フィルムに複数の第 1貫通孔を形成する第 1穿孔工程と、  [1] A first punching step of forming a plurality of first through holes in the coverlay film using a first punching die having a first punching die and a first die die;
第 2パンチ用金型と第 2ダイ用金型とを有する第 2穿孔用金型を用いて前記カバー レイフイルムに複数の第 2貫通孔を形成する第 2穿孔工程とを含み、  A second punching step of forming a plurality of second through holes in the cover lay film using a second punching die having a second punching die and a second die die,
前記第 2穿孔工程においては、撮像装置を用いて前記第 1貫通孔を撮影して前記 カバーレイフイルムにおける前記第 1貫通孔の位置を計測し、その計測結果に基づ いて前記第 2穿孔用金型に対する前記カバーレイフイルムの位置及び Z又は姿勢を 調整した後に、前記カバーレイフイルムに前記第 2貫通孔を形成することを特徴とす るカバーレイフイルムの穿孔方法。  In the second punching step, the first through hole is photographed using an imaging device, the position of the first through hole in the cover lay film is measured, and the second punching step is performed based on the measurement result. A method for punching a cover lay film, wherein the second through hole is formed in the cover lay film after adjusting the position and Z or the posture of the cover lay film with respect to a mold.
[2] 請求項 1に記載のカバーレイフイルムの穿孔方法にぉ ヽて、 [2] According to the cover lay film punching method according to claim 1,
前記第 1穿孔工程においては、前記第 1貫通孔として、複数の製品孔と、前記第 2 穿孔工程において前記カバーレイフイルムの位置及び Z又は姿勢を調整するため の基準として用いる基準孔とを形成することを特徴とするカバーレイフイルムの穿孔 方法。  In the first punching step, a plurality of product holes and a reference hole used as a reference for adjusting the position and Z or the posture of the coverlay film in the second punching step are formed as the first through holes. A method for perforating a cover lay film.
[3] 請求項 1又は 2に記載のカバーレイフイルムの穿孔方法において、  [3] In the method for punching a coverlay film according to claim 1 or 2,
前記第 2穿孔工程においては、前記撮像装置として少なくとも 2つの撮像装置を用 いて前記第 1貫通孔を撮影することを特徴とするカバーレイフイルムの穿孔方法。  In the second punching step, the first through hole is photographed using at least two imaging devices as the imaging device.
[4] 請求項 3に記載のカバーレイフイルムの穿孔方法において、 [4] In the method for punching a cover lay film according to claim 3,
前記第 2穿孔用金型には、前記少なくとも 2つの撮像装置に対応して少なくとも 2つ の撮影用孔が形成されていることを特徴とするカバーレイフイルムの穿孔方法。  The method for punching a cover lay film, wherein the second punching die is formed with at least two shooting holes corresponding to the at least two imaging devices.
[5] 請求項 1〜4のいずれかに記載のカバーレイフイルムの穿孔方法において、 [5] In the method for punching a coverlay film according to any one of claims 1 to 4,
前記第 2穿孔工程においては、前記第 2パンチ用金型と前記第 2ダイ用金型とによ つて前記カバーレイフイルムを挟持した状態で前記第 1貫通孔を撮影することを特徴 とするカバーレイフイルムの穿孔方法。  In the second punching step, the first through hole is photographed in a state where the cover lay film is sandwiched between the second punch die and the second die die. How to punch Rayfilm.
[6] 請求項 1〜5のいずれかに記載のカバーレイフイルムの穿孔方法を用いて製造され たカバーレイフイルム。 [6] A cover lay film produced using the method for punching a cover lay film according to any one of claims 1 to 5.
[7] 請求項 6に記載のカバーレイフイルムを用いて製造されたフレキシブル回路基板。 [7] A flexible circuit board manufactured using the coverlay film according to [6].
[8] 請求項 7に記載のフレキシブル回路基板を用いて製造された電子機器。 8. An electronic device manufactured using the flexible circuit board according to claim 7.
[9] 第 1パンチ用金型と第 1ダイ用金型とを有し、カバーレイフイルムに複数の第 1貫通 孔を形成するための第 1穿孔用金型と、 [9] a first punching die having a first punching die and a first die die, and forming a plurality of first through holes in the coverlay film;
第 2パンチ用金型と第 2ダイ用金型とを有し、前記複数の第 1貫通孔が形成された カバーレイフイルムに複数の第 2貫通孔を形成するための第 2穿孔用金型と、 前記第 1穿孔用金型及び前記第 2穿孔用金型を着脱可能な穿孔用金型取り付け 部と、  A second punching die for forming a plurality of second through holes in a cover lay film having a second punch die and a second die die, wherein the plurality of first through holes are formed. And a drilling die mounting portion to which the first punching die and the second punching die can be attached and detached,
前記第 1貫通孔を撮影する撮像装置を有し、前記撮像装置による撮影結果に基づ いて前記カバーレイフイルムにおける前記第 1貫通孔の位置を計測する計測装置と、 前記計測装置による計測結果に基づいて、前記第 2穿孔用金型に対する力バーレ ィフィルムの位置及び Z又は姿勢を調整するカバーレイフイルム位置 ·姿勢調整装 置とを備えることを特徴とするカバーレイフイルム穿孔装置。  An imaging device that photographs the first through-hole, and a measurement device that measures the position of the first through-hole in the cover lay film based on a photographing result by the imaging device; A cover lay film punching device comprising: a cover lay film position / posture adjusting device for adjusting the position, Z or posture of the force burley film relative to the second punching die.
[10] 請求項 9に記載のカバーレイフイルム穿孔装置において、 [10] The cover lay film punching device according to claim 9,
前記計測装置は、前記撮像装置として少なくとも 2つの撮像装置を有することを特 徴とするカバーレイフイルム穿孔装置。  The cover lay film punching device, wherein the measuring device has at least two imaging devices as the imaging device.
[11] 請求項 9又は 10のいずれかに記載のカバーレイフイルム穿孔装置において、 前記第 2穿孔用金型には、前記少なくとも 2つの撮像装置に対応して少なくとも 2つ の撮影用孔が形成されていることを特徴とするカバーレイフイルム穿孔装置。 [11] The cover lay film punching device according to any one of claims 9 and 10, wherein the second punching die has at least two shooting holes corresponding to the at least two imaging devices. A cover lay film punching device characterized by that.
[12] 請求項 9〜: L 1の!、ずれかに記載のカバーレイフイルム穿孔装置にお!ヽて、 [12] Claim 9 ~: L 1 !, cover the coverlay film punching device according to any of the above!
サーボモータの駆動によりパンチング動作を行う穿孔用金型駆動装置をさらに備え ることを特徴とするカバーレイフイルム穿孔装置。  A coverlay film punching device, further comprising a punching die driving device that performs a punching operation by driving a servo motor.
[13] 請求項 9〜12のいずれかに記載のカバーレイフイルム穿孔装置において、 [13] In the cover lay film punching device according to any one of claims 9 to 12,
前記カバーレイフイルムとしてロール状に巻かれた長尺のカバーレイフイルムを用 V、る RTR方式のカバーレイフイルム穿孔装置であって、  An RTR type coverlay film punching device using a long coverlay film wound in a roll as the coverlay film,
ロール状の前記カバーレイフイルムをシート状に繰り出すカバーレイフイルム繰り出 し装置と、  A cover lay film unwinding device for unwinding the roll-shaped cover lay film into a sheet;
前記カバーレイフイルム繰り出し装置により繰り出されたシート状の前記カバーレイ フィルムを穿孔位置に送るカバーレイフイルム送り装置と、 前記第 1穿孔用金型又は前記第 2穿孔用金型によって穿孔加工が実施されたシー ト状の前記カバーレイフイルムをロール状に巻き取るカバーレイフイルム巻き取り装置 とをさらに備えることを特徴とするカバーレイフイルム穿孔装置。 A cover lay film feeding device for feeding the sheet-like cover lay film fed by the cover lay film feeding device to a punching position; A cover lay film winding device for winding the sheet-like cover lay film, which has been punched by the first punching die or the second punching die, into a roll. Coverlay film punching device.
[14] 請求項 13に記載のカバーレイフイルム穿孔装置にお!/ヽて、 [14] In the coverlay film punching device according to claim 13,
前記穿孔位置と前記カバーレイフイルム巻き取り装置との間に配設され、前記カバ 一レイフイルムに付着した穿孔屑を除去可能な穿孔屑除去装置をさらに備え、 前記穿孔屑除去装置は、  Further comprising a perforation waste removing device disposed between the perforation position and the cover lay film winding device and capable of removing perforation waste adhering to the cover lay film;
前記カバーレイフイルムにおける一方側の面に接触した状態で回転可能に配設さ れた少なくとも 1つの第 1粘着ローラと、前記第 1粘着ローラに接触した状態で回転可 能に配設され、前記第 1粘着ローラより強い粘着性を有する第 2粘着ローラとを有す る第 1穿孔屑除去機構と、  At least one first adhesive roller rotatably disposed in contact with one surface of the coverlay film, and rotatably disposed in contact with the first adhesive roller; A first punch debris removal mechanism having a second adhesive roller having higher adhesiveness than the first adhesive roller;
前記カバーレイフイルムにおける他方側の表面に接触した状態で回転可能に配設 された少なくとも 1つの第 3粘着ローラと、前記第 3粘着ローラに接触した状態で回転 可能に配設され、前記第 3粘着ローラより強い粘着性を有する第 4粘着ローラとを有 する第 2穿孔屑除去機構とを有することを特徴とするカバーレイフイルム穿孔装置。  At least one third adhesive roller rotatably disposed in contact with the other surface of the cover lay film, and rotatably disposed in contact with the third adhesive roller. A coverlay film punching device comprising: a second punching waste removing mechanism having a fourth adhesive roller having a stronger adhesiveness than the adhesive roller.
[15] 請求項 13又は 14に記載のカバーレイフイルム穿孔装置において、 [15] The cover lay film punching device according to claim 13 or 14,
前記穿孔用金型取り付け部と前記カバーレイフイルム巻き取り装置との間に配設さ れ、前記カバーレイフイルムのうち、離型紙を残してカバーレイフイルム本体を切断す るハーフカット装置をさらに備えることを特徴とするカバーレイフイルム穿孔装置。  A half-cut device that is disposed between the punching die mounting portion and the cover lay film take-up device, and cuts the cover lay film main body of the cover lay film leaving the release paper. A coverlay film punching device characterized by the above.
[16] 請求項 9〜15のいずれかに記載のカバーレイフイルム穿孔装置に用いる力バーレ ィフィルム穿孔装置であって、 [16] A force-burley film punching device used in the coverlay film punching device according to any one of claims 9 to 15,
前記第 1穿孔用金型及び前記第 2穿孔用金型を着脱可能な穿孔用金型取り付け 部と、  A piercing die mounting portion to which the first piercing die and the second piercing die can be attached and detached;
前記第 1貫通孔を撮影する撮像装置を有し、前記撮像装置による撮影結果に基づ いて前記カバーレイフイルムにおける前記第 1貫通孔の位置を計測する計測装置と、 前記計測装置による計測結果に基づいて、前記第 2穿孔用金型に対する力バーレ ィフィルムの位置及び Z又は姿勢を調整するカバーレイフイルム位置 ·姿勢調整装 置とを備えることを特徴とするカバーレイフイルム穿孔装置。  An imaging device that photographs the first through-hole, and a measurement device that measures the position of the first through-hole in the cover lay film based on a photographing result by the imaging device; A cover lay film punching device comprising: a cover lay film position / posture adjusting device for adjusting the position, Z or posture of the force burley film relative to the second punching die.
PCT/JP2006/314433 2006-07-20 2006-07-20 Method of perforating coverlay film WO2008010289A1 (en)

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US11400614B2 (en) 2017-04-05 2022-08-02 Zünd Systemtechnik Ag Cutting machine with overview camera
CN112829004A (en) * 2020-12-29 2021-05-25 安捷利(番禺)电子实业有限公司 Automatic die-cut covers membrane device

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