WO2007137284A2 - Procédé de protection de pointes de sondes pour tester des composants de puissance par sondes à fort courant - Google Patents

Procédé de protection de pointes de sondes pour tester des composants de puissance par sondes à fort courant Download PDF

Info

Publication number
WO2007137284A2
WO2007137284A2 PCT/US2007/069532 US2007069532W WO2007137284A2 WO 2007137284 A2 WO2007137284 A2 WO 2007137284A2 US 2007069532 W US2007069532 W US 2007069532W WO 2007137284 A2 WO2007137284 A2 WO 2007137284A2
Authority
WO
WIPO (PCT)
Prior art keywords
current
probe
probes
voltage
semiconductor device
Prior art date
Application number
PCT/US2007/069532
Other languages
English (en)
Other versions
WO2007137284A3 (fr
Inventor
Gary Rogers
Steve Clauter
Rodney Schwartz
Taichi Ukai
Joe Lambright
Dave Lohr
Original Assignee
Integrated Technology Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Integrated Technology Corporation filed Critical Integrated Technology Corporation
Priority to JP2009512282A priority Critical patent/JP2009538428A/ja
Publication of WO2007137284A2 publication Critical patent/WO2007137284A2/fr
Publication of WO2007137284A3 publication Critical patent/WO2007137284A3/fr

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/36Overload-protection arrangements or circuits for electric measuring instruments
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/28Testing of electronic circuits, e.g. by signal tracer
    • G01R31/2851Testing of integrated circuits [IC]
    • G01R31/2886Features relating to contacting the IC under test, e.g. probe heads; chucks

Definitions

  • the present invention relates generally to the testing of semiconductor chips, such as power semiconductor chips and more particularly, to a method and apparatus for testing power semiconductor chips in wafer or chip form by making reliable contact to the chip via probing needles.
  • Power semiconductor devices are fabricated by a series of batch processes in which wafers, typically of silicon or other compatible material, are processed to produce a particular type of power semiconductor chip.
  • Each wafer contains a plurality of power semiconductor die or chips, typically of the same kind.
  • chemical, thermal, photolithographic and mechanical operations are typically involved in the fabrication of the power semiconductor wafer. Because of variations across the wafer and across each individual chip caused by process variables or physical phenomena, however, not all chips on the wafer will meet the desired specifications for the chips. Some method of testing is employed to determine which chips alone or on any given wafer meet the specifications. Since the power semiconductors are designed to handle high currents and voltages, it is desirable to test the chip at its rated conditions. This is very difficult and presents several unique problems when performing the tests on the wafer or the chip before it is assembled into a package designed to handle the high power levels.
  • Power semiconductor chips are typically fabricated with one or more layers of metal interconnect on the surface of the chip which provide connecting paths to form the desired circuit.
  • the metal interconnect layer or layers also provide a means to make connections to the power semiconductor chip when the chip is separated from the wafer and is assembled into a package or carrier.
  • Interconnect points typically called “bonding pads” are formed by the metal interconnect and are arranged on the surface of the chip so as to allow bonding wires or other connecting means to be connected from the power semiconductor chip to its carrier or package.
  • the yield of good chips on a wafer is defined as the percentage of good dies with respect to the total dies present on the wafer. Yield is the single most important cost factor in the production of power semiconductor devices.
  • Each process and test step may be considered a potential yield loss point.
  • the testing of each die on the wafer may result in yield loss not only from the manufacturing processes, but also from problems which can occur due to errors in testing operations. For example, during a probe testing operation, electrical contact is made to the bonding pads of each power semiconductor in order to electrically stimulate the circuit and to measure critical parameters.
  • An array of fine wire probes, conductive bumps and/or fine beams formed on a card is/are aligned so as to correspond with the array of bonding pads and is/are used to mechanically and electrically contact the array of bonding pads.
  • each die on the wafer is sequentially positioned and aligned under the array of probes, for example, and the wafer is moved up to allow contact of the respective probes onto the chip.
  • Precision wafer movement stages allow each chip to be positioned under the probe array, brought into contact with the probe array, and tested.
  • the chips on the wafer which do not pass the electrical test are marked by some method such as by applying a dot of ink or by storing their respective position on the wafer in computer memory for later recall.
  • the interconnecting metal layer or layers of the power semiconductor chip are formed of aluminum or sometimes gold. These metals provide good processing characteristics and good electrical characteristics. However, these metals are also rather soft in comparison with the typical materials used for forming the probes on the card (referred to herein as a power semiconductor probe card). As a result, it is likely that damage to the bonding pad area or the probe card itself will occur if the probe card is not properly constructed, aligned, adjusted and/or utilized. For example, the tips of the probes are carefully adjusted for planarity to insure that all probes touch the respective bonding pads at relatively the same time. The probes also are adjusted to contact, e.g., touch down, accurately on each pad. After the probes initially contact the respective bonding pads, a proper amount of overdrive is maintained past the point of initial contact in order to provide a contacting force resulting in a consistent low resistance contact.
  • the tips of the probes themselves should be capable of providing low resistance contact between the probe and the bonding pads and should be free of contaminants that prevent good electrical contact.
  • the contacting force or spring constant of the probe itself is also a parameter which should be considered in determining the ability of a probe to provide a proper contact. If a probe does not make good contact, attempting to pass high current to die will result in excessive heating at the contact point. This can very easily burn the tip of the probe causing further increase in resistance and further damage to the probe and possibly to the power semiconductor chip.
  • Blade technology is discussed in U.S. Patent Nos. 4,161 ,692 for a "Probe Device for Power semiconductor Wafers"; 3,849,728 for a "Fixed Point Probe Card and an Assembly and Repair Fixture Therefor”; and 4,382,228 for a "Probes for Fixed Point Probe Cards”.
  • Epoxy ring technology is discussed in U.S. Patent Nos.
  • the most commonly used type of technology to produce power semiconductor probe cards is epoxy ring technology, although the other technologies are similar.
  • an epoxy ring type probe card a sheet of Mylar is punched or drilled with a series of holes in the same array pattern as the bonding pad locations on the chip. The holes are sized to accept the tip of each probe and hold the tip in position during construction of the card. These holes are typically 0.003 inch to 0.005 inch in diameter.
  • Each probe is made from a length of spring wire which is tapered to a point at one end and bent down at a steep angle to form a probe tip. Each probe tip is placed in a corresponding hole in the Mylar sheet.
  • each spring wire probe is arrayed in a generally circular pattern with those of the other probes and is secured in place by a ring of epoxy or another suitable material.
  • the ends protrude through the epoxy in order to be soldered to a circuit board which forms the probe card.
  • the probe tips are sanded to provide relatively flat probe tips positioned in a relatively planar array.
  • Contact resistance of the probe tips can be measured using conventional techniques for the measurement of low resistances.
  • a typical method would be to bring the probe tip into contact with a conducting metal surface and measure the resistance of the resulting interface.
  • the type of metal used for the contact plate is typically gold, nickel or Rhodium and some differences will be observed between the resistance measured by these conventional methods and the actual resistance observed when the probe is contacting bonding pads formed using aluminum metallization, for example, on the power semiconductor chip.
  • the tip of the probe will tend to protrude or "dig" into the aluminum and make contact over a much larger surface area of the tip as compared to on the harder gold surface.
  • the angle of the probe tip relative to the bonding pad is such that a scrubbing motion is created when the tip is driven against the pad. In the case of a bonding pad made of soft aluminum, this creates a scrub mark corresponding to the path of the probe tip on the pad.
  • the material used for the probe tip is critical to insure a low contact resistance between the probe tip and the pad.
  • the typical material used for power semiconductor probing is beryllium copper although some probe cards use standard tungsten probes for lower cost.
  • Testing may proceed for some time before it can be determined that the probe contact is bad and the probe card should be serviced or replaced. Since the cost of the tester, wafer prober, facility, etc., is very high, this can be very costly and should be avoided if possible. Also, continuing to pass current though probes with high contact resistance will very likely burn the probe tips and may damage the aluminum pads by creating defects in the pad metallization.
  • a second problem is that the best probes, i.e., those with the lowest resistance will tend to have the highest current. This may over stress these "good probes" and cause them to fail thus compounding the problem. It is desirable to insure that the current is shared relatively equally among the probes and does not exceed the specified maximum for any single probe.
  • the standard method of merely paralleling multiple probes on a given pad of a power semiconductor chip or on the multiple pads of an integrated circuit chip does not accomplish this goal since the contact resistance of the probe tips to the pad can vary widely.
  • a method and system are provided to allow high current testing of power semiconductor chips or integrated circuit chips in wafer or chip form while limiting the maximum current of each individual probe to a safe value. Further, a method and system are provided for sensing when the contacts to the power semiconductor chip or integrated circuit chip under test are not adequate for the current levels and removing the power from the probes before the chip or the probe card is damaged. Additionally, a method and system are provided to sense the contact resistance of each probe during its use and predict potential problems before they occur so maintenance can be scheduled before catastrophic failure of the probe card.
  • a test apparatus for applying high current test stimuli to a semiconductor device in wafer or chip form said semiconductor device including a plurality of contact points includes: a plurality of probes for electrically coupling to respective ones of the plurality of contact points on the semiconductor device; a plurality of current limiters electrically coupled to respective ones of the plurality of probes, said current limiters operative to limit current flow in a corresponding probe; and a current sensor electrically coupled to each of the plurality of probes, said current sensor operative to provide a signal when detected current in any probe exceeds a predetermined level.
  • the test apparatus includes an inhibit circuit operatively coupled to the current sensor, wherein when the current sensor generates the signal, the inhibit circuit prevents current flow through each of the probes.
  • the semiconductor device is at least one of an integrated circuit or a power semiconductor.
  • the current limiters comprise a power transistor in combination with control circuitry, the control circuitry operative to limit the current flow through the power transistor.
  • the power transistor is a power metal oxide semiconductor field effect transistor (MOSFET) or an insulated gate bi-polar transistor (IGBT).
  • the current sensor comprises a current limit sensing circuit operative to detect when any one of the current limiters transition into a constant current mode.
  • the test apparatus includes a silicon controlled rectifier (SCR) device coupled between an emitter/source terminal and a collector/drain terminal of the semiconductor device, wherein the current sensor comprises a current limit sensing circuit that drives the SCR device so as to shunt current away from the emitter/source and collector/drain of the semiconductor device.
  • SCR silicon controlled rectifier
  • the test apparatus includes a verification device operative to determine if a resistance between a probe/contact interface defined between a probe and a corresponding contact point is within predetermined limits.
  • the verification device includes measurement circuitry to sense a voltage drop across each individual probe/contact interface.
  • the measurement circuitry is operative to inject a measurement current through each probe and to sense a resulting voltage drop across the probe/contact interface.
  • each of the plurality of current limiters is operative to be enabled or disabled independent of other ones of the plurality of current limiters.
  • the current limiters are configured as open loop controllers.
  • a method for applying high current test stimuli to a semiconductor device in wafer or chip form, said semiconductor device including a plurality of contact points including: coupling a plurality of probes to respective ones of the plurality of contact points on the semiconductor device; and independently limiting current flow through each probe of the plurality of probes to a predetermined level.
  • the method includes inhibiting current flow through the probes upon detection of a fault condition.
  • the method includes determining if a resistance between a contact interface defined between a probe and a corresponding contact point is within predetermined limits.
  • determining the resistance includes measuring a voltage drop across each individual contact interface.
  • measuring a voltage drop includes injecting a measurement current through each probe and measuring the resulting voltage drop across the contact interface.
  • independently limiting current includes using an open loop controller to limit the current.
  • the method includes generating a signal when the current flow in any probe of the plurality of probes exceeds the predetermined level.
  • the method includes inhibiting current flow through the plurality of probes upon generation of the signal.
  • Figure 1 is a simple block diagram of an exemplary system for testing semiconductor devices in accordance with the invention.
  • Figure 2 is a schematic diagram of an exemplary power semiconductor wafer including an exploded view of a power semiconductor chip on the wafer showing the bonding pad areas.
  • Figure 3 is a cross-sectional view of an exemplary power semiconductor probe card.
  • Figure 4 is a top view of an exemplary power semiconductor chip with probes contacting it for test.
  • FIG. 5 is a schematic diagram of an exemplary Undamped Inductive Switching (UIS) test including current limiting probe protection and control in accordance with the invention.
  • UAS Undamped Inductive Switching
  • Figure 6 is a schematic diagram for performing an exemplary pretest measurement of probe tips contact resistance prior to applying high test current in accordance with the invention.
  • Figure 7 is a schematic diagram of an exemplary system for performing inductive switching tests on semiconductor devices, wherein the system includes current limiting in accordance with the invention.
  • Figure 8 is a schematic diagram of an exemplary system for performing resistive switching tests on semiconductor devices, wherein the system includes contact resistance measurement in accordance with the invention.
  • Figure 9 is a schematic diagram of an exemplary motherboard for use with the system of Figure 7.
  • Figure 10 is a schematic diagram of an exemplary motherboard for use with the system of Figure 8.
  • Figure 11 is a schematic diagram of an exemplary source current limiter circuit in accordance with the invention.
  • Figure 12 is a schematic diagram of an exemplary drain current limiter circuit in accordance with the invention.
  • Figure 13 is a schematic diagram of an exemplary simulation circuit for simulating the current limiters of Figures 10 and 11.
  • Figure 14 is a graph showing inductor current versus time for the simulation circuit of Figure 13.
  • Figure 15 is a graph showing probe current versus time for the simulation circuit of Figure 13.
  • Figure 16 is a graph showing current limiter voltage versus time for the simulation circuit of Figure 13.
  • Figure 17 is a graph showing contact voltage drop versus time for the simulation circuit of Figure 13.
  • Figure 18 is a flow diagram illustrating an exemplary method of determining contact resistance between probes and corresponding bonding pads in accordance with the invention.
  • a test apparatus 1 for testing semiconductor devices while in chip or wafer form.
  • the test apparatus 1 includes a plurality of probes 2 for contacting bonding pads 3 of a device under test 4 (DUT), e.g., a semiconductor device.
  • DUT device under test 4
  • a test current may be injected into the DUT 4 via the probes 2 and bonding pads 3 so as to evaluate whether or not the DUT meets certain criteria.
  • Each probe circuit includes a current limiter 5 that is operative to limit an amount of current flowing through the respective probe 2, independent of the current flowing through other probes.
  • a trigger circuit 6 can monitor each current limiter 5 and, upon detecting certain predefined conditions, the trigger circuit 6 may enable SCR 7, which diverts current away from the DUT 4, thereby preventing or minimizing damage to the DUT 4 and/or probes 2.
  • the test apparatus 1 may be used to implement a method for determining if a contact resistance between the probes 2 and bonding pads 3 is within a satisfactory range. This enables possible failing probes to be detected prior to performing test operations, thereby minimizing the likelihood of inaccurate test results. Operation of the current limiters 5 as well as methods of using the system to perform pre-test measurements of contact resistance will be described in more detail below.
  • FIG. 2 a top view of an exemplary power semiconductor wafer 10 is shown including a plurality of power semiconductor chips 20.
  • An enlarged view of one of the chips 20 is provided so as to illustrate a plurality of bonding pads 3.
  • a power semiconductor chip is discussed herein, the device and method described herein also may be applied to other semiconductor devices, including integrated circuits.
  • electrical tests are performed on each chip 20 using an exemplary power semiconductor probe card ( Figure 3). Electrical contact to the respective chips 20 is made via the respective bonding pads 3.
  • bonding pads 3 can serve the dual purpose of providing connection points for bonding wires (not shown) which provide conducting paths from the chip 20 to its package or carrier, and providing contact points for probes to provide connection to a suitable probe card for electrically testing the chips 20 on the wafer 10.
  • the probe card 45 includes a printed circuit board 50 to which are attached a plurality of fine wire probes 2. These probes 2 are typically attached to traces on the printed circuit board 50 by solder connections 70. The tips of the probes 2 are designated 90 and are arrayed in a pattern to match the bonding pad configuration of the chip 20 to be tested. The probes 2 are held in their particular configuration by an epoxy or ceramic ring 80 as described herein.
  • the fine wire probes 2 are typically formed of tungsten, beryllium, copper or another suitable metal.
  • the tips 90 of the probes 2 are typically from 0.003 inch to 0.005 inch in diameter.
  • the tips 90 are carefully positioned to contact the bonding pads 3 ( Figure 2) in such a way as to provide reliable contact to the respective pads 3.
  • the configuration of the probes 2 is such that as the probe tips 90 are pressed against the bonding pads 3, some lateral motion of the tip across the pad 3 called “scrubbing" occurs. If all of the probe tips 90 were in exactly the same horizontal plane parallel to the printed circuit board 50, this scrubbing contact action on the pads 3 would be very predictable and repeatable. Because of the physical processes required to construct the probe card 45, however, the probe tips 90 will not be perfectly planar with respect to the surface of the printed circuit board 50 or the surface of the chip 20 on which the bonding pads arc located.
  • probe tips 90 are sufficiently out of planarization (i.e., out of a planar state)
  • the scrubbing action of the lower positioned probe tips 90 may cause those probe tips 90 to travel off of the respective pads 3 before the higher positioned probe tips 90 make contact with the pads 3.
  • the probe tips 90 will not be perfectly aligned to make contact in exactly the same spot on all pads 3. Misalignment of the probe tips 90 with the pads can cause the tip to miss the pad 3 and/or possibly damage the protective oxide layer which surrounds the pad 3.
  • Probe tips 90 which are sufficiently out of planarity may not create the force required on the pads 3 to make a good low resistance contact.
  • multiple probe tips 90 are positioned so as to contact the pads 3.
  • Figure 4 shows an exemplary power semiconductor chip 20 which is typical of a power MOSFET or IGBT.
  • the large pads 3 are the source connections for a power MOSFET or the emitter connections for an IGBT device.
  • the drain connection for a power MOSFET or the collector connection for an IGBT device would be the back of the power semiconductor chip 20.
  • the connection to drain or collector in Figure 4 is represented by the test contact area 30 which represents a typical wafer prober chuck or a metal holding plate for a single power semiconductor chip 20.
  • Multiple probes 2a contact each source/emitter pad 3.
  • Multiple probes 2b contact the test contact area 30 which is in contact with the back of the power semiconductor chip 20 for the connection to the drain/collector.
  • the number of probes 2 is chosen such that some of the probes 2 may fail to make contact with the pads 3 or the test contact area 30 and still not exceed the aggregate current limit of the remaining probes. As each failing or non-contacting probe 2 is removed from the current path, the remaining probes 2 carry additional current. Since the contact resistance of the probe tips 90 is variable, some probes 2 will carry more current than others. At some point as more and more failing probes 2 are removed from the path, the remaining probe tip 90 with the lowest contact resistance will reach its maximum specified current. Increasing the current through this probe 2 is likely to damage it and possibly damage the power semiconductor chip 20 as well.
  • a single probe 2 is shown contacting the gate of the power semiconductor chip 20. Since there is no high current requirement for the gate connection, a single probe is sufficient although multiple probes 2 could be used for Kelvin connection or more reliable contact.
  • FIG. 5 An exemplary block diagram of a system to accomplish this is shown in Figure 5.
  • a test system 1 is shown connected to the gate 170, collector 180 and emitter 182 of an IGBT transistor 184.
  • the test described will be UIS (Undamped Inductive Switching), however, the principles are the same for any type of high current test performed on the IGBT transistor 184.
  • Each high current connection through a probe tip 90 for the collector 180 or the emitter 182 of the IGBT 184 is limited to a defined maximum current by a current limiter 5. Since the current levels required for the test are much higher than a single probe tip 90 can carry, multiple connections are made to the collector 180 and emitter 182.
  • Each individual probe tip 90 connection includes a separate current limiter 5 to insure it never passes more than a specified maximum current.
  • each path through a probe tip 90 will have a different path resistance due to contact resistance of the probe tip 90, wiring resistance, etc. This will cause certain probe tips 90 with the lowest resistance to pass more current than others. If the path resistance of some probe tips 90 becomes very high, they effectively lose contact and are not part of the current path. This causes the other probe tips 90 to pass more current since the total current is divided into the available parallel paths. If conditions cause a probe tip 90 to try to pass more than the maximum specified current, the current limiter 5 enters a current source mode to limit the current to no more than the specified value.
  • the test may no longer be valid and should be terminated.
  • the test is terminated in a way which will protect the IGBT 184 under test, the probe tips and tester 1 from damage by the high currents and voltages.
  • One way to accomplish this is to generate a signal 186 from the current limiter 5 when its programmed maximum current is reached. This signal 186 can then be used to turn on a parallel current path, in this case an SCR 7, through a trigger circuit 6 which passes the test current away from the IGBT 184. This effectively removes all high currents from and prevents damage to the probe tips 90.
  • Another method to prevent damage to the probe tips 90 is to determine by a pretest measurement that each probe tip 90 does not have excessive contact resistance before applying the high value of test current. This can be used in combination with all methods described above.
  • the measurement and control circuit 192 provides the means to measure the voltage drop of each individual collector 180 and emitter 182 probe contact via the measurement lines 194.
  • An emitter Kelvin measurement point 196 may be used to reference the measurement. Measurement of contact resistance is described in more detail below with respect to Fig. 18.
  • Figure 7 illustrates an exemplary test system 200a configured for avalanche and inductive switching (ISW) tests
  • Figure 8 illustrates an exemplary test system 200b configured for resistive switching (RSW) tests
  • Each system 200a and 200b includes a wafer probe system 202, a probe card motherboard 204, an IGD probe card fixture 206, a probe card 45, and a chip carrier 210.
  • the respective configurations i.e., ISW or RSW
  • the wafer probe system 202, motherboard 204, probe card 45 and carrier 210 are electrically coupled to one another via electrical conductors (e.g., ribbon cables, a bus interface, etc.) so as to enable control signals and data signals to be exchanged therebetween.
  • electrical conductors e.g., ribbon cables, a bus interface, etc.
  • Power may be provided to the test system 200a and 200b via the wafer probe system 202, which includes a DC power source 212 (e.g., a 24 VDC source or the like) and a programmable current source 214 (e.g., a 0-10 amp programmable current source).
  • the wafer probe system 202 includes safety circuits that minimize or prevent damage to respective system components.
  • collector (drain) current limiters 5b and emitter (source) current limiters 5a are operative to limit or clamp test current injected into the device under test (DUT) 4. The respective current limiters 5b and 5a will be described in more detail below.
  • the wafer probe system 202 also may include a voltage measurement device 222 for measuring a voltage between the collector current limiters 5b and the emitter current limiters 5a.
  • the voltage measurement device 222 is a digital voltage sensing circuit or the like. As will be described in more detail below with respect to Figure 18, the voltage measurement obtained by the voltage measurement device 222 can be used to determine a contact resistance between the probes and the DUT 4.
  • the wafer probe system 202 may include various interfaces 224 that enable signals to be communicated to external equipment (e.g., scope trigger, emitter sense, collector voltage, collector current, gate sense, etc.), as well as various communication interfaces 226 for establishing communications between devices. These communication interfaces 226 may include, for example, an Ethernet interface, an RS-232 interface, an IEEE-488 interface, etc.
  • the wafer probe system 202 may include various test points 228 accessible to external equipment, e.g., UIS tester 1 ( Figure 7) (e.g., to obtain voltage measurements at nodes of interest, etc.) and 230 ( Figure 8) (e.g., to provide high voltage power to the system 200b).
  • the external equipment then may analyze the data and make a determination of whether or not the DUT 4 is acceptable.
  • the wafer probe system 202 is coupled to the motherboard 204 via ribbon cables 232 or the like.
  • the motherboard 204 is used to implement the desired testing configuration (e.g., inductive switching or resistive switching). Details of the respective configurations are described below with respect to Figures 8 and 9.
  • the motherboard 204 In addition to being coupled to the wafer probe system 202 via the ribbon cables 232, the motherboard 204 also may be coupled to the probe card 45, the chip carrier 210, and the DUT 4. For example, electrical conductors from the motherboard 204 can be connected to terminals (not shown) of the probe card 45. These terminals in turn may be coupled to probes 2 that contact the bonding pads of a DUT 4, or are directly connected to the chip carrier 210.
  • the probe card 45 and chip carrier 210 may be mounted to or otherwise supported by the probe card fixture 206 (e.g., a circuit board or the like). Moreover, by housing the probe card 45 and chip carrier 210 separate from the wafer probe system 202 and motherboard 204, the probe card 45 and chip carrier 210 can be moved within the work environment while the wafer probe system 202 remains stationary (or substantially stationary).
  • the probe card 45 and chip carrier 210 can be moved within the work environment while the wafer probe system 202 remains stationary (or substantially stationary).
  • FIG 9 a schematic diagram of an exemplary motherboard 204' configured for inductive switching is shown.
  • the exemplary motherboard 204' may be used in conjunction with the system 200a shown in Figure 7, for example.
  • the motherboard 204' includes ribbon cable connectors 232a' (emitter/source) 232b' (collector/drain) and 232c' (signal), each having a plurality of terminals (not shown) for connecting the motherboard 204' to the wafer probe system 202. Control signals, data signals, and the like may be exchanged between the wafer probe system 202 and the motherboard 204' via ribbon cables 232a-232c and respective connectors 232a'-232c'. Further, a plurality of diodes DE1-DE56 and DSE1 are connected together at their respective anodes, while an anode of zener diode 240 (also referred to as clamp 240) is connected to the anodes of diodes DE1-DE56 and DSE1.
  • the cathodes of diodes DE1-DE56 are connected to individual terminals of connector 242a, and each of these terminals may be coupled to a respective probe 2 (not shown in Figure 9) of probe card 45 (e.g., one cathode and one probe per terminal).
  • the terminals and corresponding probes enable signals to be provided to or obtained from the DUT 4.
  • the cathodes of diodes DE1-DE56 and DSE1 are coupled to respective terminals of the emitter connector 232a'.
  • the cathode of diode DSE1 also is coupled to a first input terminal of a current transformer CT2.
  • the cathode of clamp 240 is coupled to each cathode of diodes DC1- DC40, while each anode of diodes DC1-DC40 is connected to respective terminals of connector 242b (one anode per terminal).
  • the each terminal of connector 242b may be coupled to a respective probe 2 of the probe card 45 so as to provide and/or obtain signals to/from the DUT 4.
  • each anode of diode DC1-DC40 is coupled to a respective terminal of connector 232b'.
  • a current transformer CT1 monitors the total current passing through the DUT 4, and a signal 244 from the current transformer CT1 is provided to an input of differential amplifier 246a, while the output of the differential amplifier 246a is provided to a terminal of signal connector 232c'.
  • the output of differential amplifier 246a represents collector current.
  • a second input terminal of isolation transformer IT1 is connected to a terminal of connector 242c, which in turn may be connected to a probe 2 (not shown in Figure 9).
  • the output terminals of the current transformer CT2 are connected to the input of differential amplifier 246b, and the output of differential amplifier 246b is connected to a terminal of signal connector 232c', thereby enabling the signal to be monitored by the wafer probe system 202.
  • the output of differential amplifier 246b represents the sense emitter current.
  • a chip carrier sense signal and a backside collector sense signal are obtained from the DUT 4 via respective terminals of connector 242c and probes 2 coupled thereto.
  • These signals are provided to relay K1 (e.g., at terminals 4 and 6 of relay K1), while normally open poles of relay K1 (i.e., terminals 3 and 5) are connected to the input of differential amplifier 246c.
  • the output of differential amplifier 246c which represents the carrier-to- collector voltage used to compute contact resistance measurement , is connected to a terminal of signal connector 232c' for monitoring by the wafer probe system 202.
  • the output of the differential amplifier 246c can be toggled between zero volts and the carrier-to-collector voltage.
  • the backside collector sense signal along with a Kelvin emitter-2 signal (which is obtained from the DUT 4 via a terminal and probe connected to connector 242c) are provided to the input of differential amplifier 246d.
  • Resistor dividers R9, R10, and R11 , R12, reduce and condition the input voltage to the differential amplifier.
  • the output of differential amplifier 246d, which represents the collector voltage, is connected to a terminal of signal connector 232c' for monitoring by the wafer probe system 202.
  • a gate sense signal which is obtained from the DUT 4 via a probe 2 (not shown) connected to a terminal of connector 242c, and the Kelvin emitter-2 signal are provided to an input of differential amplifier 246e.
  • the output of differential amplifier 246e which represents the gate voltage, is connected to a terminal of signal connector 232c' and provided to the wafer probe system 202.
  • a gate driver signal obtained from the wafer probe system 202 is obtained via a terminal of connector 232c' and connected to an input of gate driver 248. Further, a Kelvin emitter-1 signal is obtained from the DUT220 via probe 2 (not shown in Figure 9) connected to a terminal of connector 242c. An output of the gate driver 248 then is provided to the DUT 4 via a terminal of connector 242c and a probe 2 connected thereto. The gate driver 248 provides gating signals for the DUT 4. The output of the gate driver 248 and a gate sense signal (which is obtained from the DUT 4 via probe 2 and connector 242c) are provided to a gate sense Kelvin check circuit 250.
  • an emitter sense Kelvin check circuit 252 receives both a Kelvin emitter-1 signal and the Kelvin emitter-2 signal from the DUT 4 via respective probes 2 connected to corresponding terminals of connector 242c. Outputs of the gate sense Kelvin check circuit 250 and the emitter sense Kelvin check circuit 252 are provided to the wafer probe system 202 via respective terminals of signal connector 232c'.
  • the exemplary motherboard 204' is configured to perform undamped switching of the device (e.g., an avalanche test), wherein the device is subjected to industry standard ruggedness test conditions (e.g., a test wherein the breakdown voltage of the device is exceeded and the device is forced to absorb energy). Based on collected data, a determination can be made as to whether the device can absorb the energy without damage. During the undamped switching test, clamp 240 is removed from the circuit.
  • an avalanche test e.g., an avalanche test
  • industry standard ruggedness test conditions e.g., a test wherein the breakdown voltage of the device is exceeded and the device is forced to absorb energy
  • a clamped inductive switching test e.g., a test for determining if the device can switch a predetermined amount of current within timing limits without latching on or off.
  • the voltage seen by the device is limited so as not to exceed a predetermined level. If the voltage does exceed the predetermined level, the energy is dissipated through the clamp 240 and diodes DE1-DE56 and DC1-DC40.
  • the clamp 240 along with diodes DE1-DE56, DC1-DC40 effectively provide a current path through which the stored current may dissipate.
  • the clamp circuit may be a passive circuit that activates when the voltage level across the DUT 4 exceeds its preset level.
  • the current that passes through the device may be monitored relative to the gate signals applied to the DUT (e.g., via the current transformer CT1 and the differential amplifier circuits 246a-246e).
  • the monitored current can be used as the switching waveform.
  • the clamp 240 be activated (e.g., during a clamped inductive switching test)
  • the DUT current passes through the clamp 240 and diodes DE1-DE56 and DC1-DC40, and not the DUT 4 or current transformer CT1.
  • differential amplifier circuits 246a-246e Such differential amplifier circuits are well known and, therefore, will not be described herein.
  • Kelvin check circuits the gate sense Kelvin check circuit 250 and emitter sense Kelvin check circuit 252
  • these circuits effectively provide information regarding continuity between a probe tip 90 and a bonding pad 3 for the gate and emitter, respectively.
  • the output of the respective Kelvin check circuits 250 and 252 provides information that can be used to make sure that the respective probes have a reasonably low resistance to the same bonding pad on the chip.
  • the motherboard 204" may be used in the system 200b of Figure 8, for example. Further, the motherboard 204" includes many of the same components as the motherboard 204' of Figure 9. For sake of brevity, only those portions of motherboard 204" that differ from motherboard 204' will be described.
  • the motherboard 204" includes ribbon cable connectors 232a' (emitter/source) 232b' (collector/drain) and 232c' (signal), each having a plurality of terminals (not shown) for connecting the motherboard 204' to the wafer probe system 202 via ribbon cables 232a-232c or the like.
  • a plurality of diodes D1 E1 — D8E1 are connected together at their respective cathodes.
  • the anodes of diodes D1 E1-D8E1 are connected to individual terminals of connector 242a, and each of these terminals may be coupled to a respective probe 2 (not shown in Figure 10) of probe card 45 (e.g., one cathode and one probe per terminal).
  • the terminals and corresponding probes enable signals to be provided to or obtained from the DUT 4.
  • diodes D1 E1-D8E1 are coupled to respective anodes of diodes D1 E2-D8E2, and the cathodes of diodes D1E2-D8E2 are connected to respective terminals of the emitter connector 232a'.
  • the anodes of diodes DSE1 and DSE2 are connected together and to a first terminal of current transformer CT1.
  • the cathode of diode DSE1 is connected to the cathodes of diodes D1 E1-D8E1 , while the cathode of diode DSE2 is connected to a terminal of the emitter connector 232a'.
  • the anodes of diodes D1C1-D8C1 are connected to respective terminals of the collector connector 232b'.
  • the cathodes of diodes D1C1- D8C1 are connected to the cathodes of diodes D1C2-D8C2, respectively, and the cathodes of each diode pair are connected to the DUT 4 via a probe 2 (not shown in Figure 10) connected to a terminal of connector 242b.
  • Each anode of diodes D1C2-D8C2 is connected to a respective resistor R1C-R8C (i.e., to a first terminal of the respective resistor).
  • a second terminal of each resistor is connected to a first terminal of a filter capacitor C1 , and a second terminal of the filter capacitor C1 is connected to the cathodes of diodes D1 E1-D8E1 and DSE1.
  • a high voltage power supply 230 includes a switch SW1 , which provides power to the first capacitor C1.
  • Diodes D1C1-D8C1 and D1 E1-D8E2 are operative to block reverse current from the test voltages (i.e., the power supply 230) going back into the current limiters 5b and 5a. It is noted that the current limiters 5b and 5a are not used during resistive switching. Instead, the current limiters 5b and 5a are used only to perform measurement of contact resistance. Actual current limiting is provided by resistors R1C-R8C (which limit current to respective probes 2). The aggregate of all the resistors provides a load for the DUT 4.
  • a device includes a resistor in the drain/collector circuit and a voltage is imposed across the device, so that when the device turns on, it has a particular current flowing through it, and when it turns off, it has the voltage of the power supply 230 across it.
  • Diodes D1C2-D8C2 and D1 E1 -D8E1 prevent the resistors from shunting across the contacts when a contact resistance measurement is performed. In other words, these diodes block the load resistors from interfering with the contact resistance measurement.
  • the current limiter circuit is a source (emitter) current limiter circuit 5a.
  • a drain (collector) current limiter circuit 5b will be described below with respect to Figure 12.
  • the source current limiter circuit 5a is coupled to a power source (e.g., a 10 V SOURCE REF line 300a and a corresponding 10V SOURCE REF RETURN line 300b).
  • the power may be provided via an isolated DC-DC converter, for example.
  • a capacitor 302 or other filtering means may be coupled between the SOURCE REF line 300a and SOURCE REF RETURN line 300b (also referred to as SOURCE COMMON 300b), and can filter high frequency noise, for example.
  • a voltage divider circuit 304 or the like may be connected in parallel to the capacitor 302. The voltage divider circuit 304 provides an adjustable voltage output as described below.
  • the exemplary voltage divider circuit 304 includes a first resistor 306, a variable resistor 308 and a second resistor 310.
  • a first terminal of the first resistor 306 is connected to the 10V SOURCE REF line 300a, and a second terminal of the resistor 306 is connected to a first terminal of the variable resistor 308.
  • a second terminal of the variable resistor 308 is connected to a first terminal of the second resistor 310, and a third terminal of the variable resistor 308, which is the voltage output connection of the voltage divider 304, is coupled to a first terminal of a capacitor 312 and to a normally closed (NC) pole of analog switch 314 (e.g., a single pole, double throw analog switch).
  • NC normally closed
  • the second terminal of the resistor 310 and the second terminal of the capacitor 312 are both connected to the 10V SOURCE REF RETURN line 300b.
  • the voltage divider circuit provides a bias voltage that can be used to turn the current limiter circuit 5a on and off.
  • Terminal V+ of the analog switch 314 is connected to the 10 V SOURCE REF line 300a, while the normally open pole (NO), the V- terminal, and the ground terminal (GND) of the analog switch 314 are connected to the 10V SOURCE REF RETURN line 300b.
  • Terminal IN which is coupled to the SOURCE OFF line 315, controls operation of the analog switch.
  • each source (collector) current limiter circuit 5b can be individually enabled or disabled via the SOURCE OFF line 315.
  • An isolated eight bit port may be used to provide control signals to the individual analog switches at each current limiter channel.
  • the common pole (COM) of the analog switch 314 is connected to the gate of pass device 316 (e.g., an n-channel insulated gate FET), while the source of the pass device 316 is connected to the SOURCE REF RETURN line 300b.
  • a capacitor 318 is connected between the gate and source of the pass device 316.
  • the drain of the pass device 316 is connected to the anode of diode 320, and the cathode of diode 320 is connected to a source limit line 322.
  • the exemplary source current limiter circuit 5a includes sixteen source limit lines, each including a diode coupled thereto.
  • the anode of diode 320 and drain of pass device 316 are connected to a SOURCE line 324.
  • the SOURCE COMMON line 300b is bussed to all source current limiters, and connects back to the tester 1 , the SCR trigger circuit 6, and the current source and current measurement circuits (which may be used to measure contact resistance as described below). It is noted that the SOURCE COMMON line 300b is the most negative point in the source current limiter circuit 5a. Further, both the source current limiters 5a and drain current limiters 5b (described below) float relative to chassis ground. In operation, the voltage divider 304 of the source current limiter circuit
  • the analog switch 314 couples wither the NC pole or the NO pole to the COM pole, which then is provided to the gate of pass device 316 (i.e., the gate voltage is set to either the preset bias value as provided by the voltage divider circuit 204 or to 0 volts). In other words, the pass device is turned on or off via the SOURCE OFF line 315.
  • the voltage divider circuit 304 may be adjusted so as to properly bias the pass device 316.
  • Capacitor 318 provides a low AC impedance to hold the gate voltage of the pass device 316 constant during test pulses despite Miller capacitance feedback. It should also be emphasized that the current limiters should not affect any Avalanche, RBSOA, Inductive Switching or even Resistive Switching testing.
  • Diode 320 feeds into a common bus that provides a diode "OR" connection of sixteen source limiter channels.
  • the channel having the highest voltage between SOURCE COMMON line 300b and corresponding SOURCE line 324 will predominate, thereby turning the diode 320 on.
  • This signal then is compared to a reference to determine if excessive voltage exists across any of the current limiters. If so, the SCR trigger circuit 6 is activated.
  • the current limit function of the current limiter circuit 5a is enabled and disabled by applying a bias voltage to the gate of pass device 316 (e.g., the voltage from voltage divider 304 or SOURCE COMMON 300b, via analog switch 314, is routed to the gate of the pass device 316).
  • a bias voltage e.g., the voltage from voltage divider 304 or SOURCE COMMON 300b, via analog switch 314, is routed to the gate of the pass device 316.
  • a bias voltage e.g., the voltage from voltage divider 304 or SOURCE COMMON 300b, via analog switch 314.
  • each pass device 316 The voltage across each pass device 316 is "OR'd" together via diode 320 (each pass device includes a corresponding diode connected to its drain/collector). Thus, the pass device 316 seeing the highest voltage relative to other pass devices will dominate, and its corresponding diode 320 will conduct. The diodes corresponding to the other pass devices will not conduct, since, in the present example, the voltage across these pass devices is lower.
  • the diode OR function As a result of the diode OR function, the highest voltage seen by any pass device 316 is provided to the trigger circuit 6. If that voltage exceeds a predetermined level, the SCR 7 is enabled, thereby shunting current away from the device and probes.
  • the current limit circuit described herein effectively provides an open loop current limiter (e.g., they operate without using a feedback signal of the controlled parameter). The system will always limit current whether or not current is flowing through the circuit. Operation of the circuit is dependent on the characteristics of the pass device, and not on an active feedback loop.
  • the open loop current limiter is advantageous in that a feedback signal is not required, which removes the possibility of instability in the system.
  • FIG 12 is a schematic diagram of an exemplary drain (collector) current limiter circuit 5b.
  • the drain current limiter circuit 5b is similar to the source limiter circuit 5a except that the relative polarities are reversed, which necessitates some re-arrangement of some of the circuit elements (e.g., the analog switch).
  • the drain current limiter circuit 5b is coupled to a power source (e.g., a -10 V DRAIN REF line 330a and a corresponding -10V DRAIN REF RETURN line 330b). Like the source current limiter circuit 5a above, the power may be provided via an isolated DC-DC converter.
  • a capacitor 332 or other filtering means may be coupled between the DRAIN REF line 330a and DRAIN REF RETURN line 330b (also referred to as DRAIN COMMON 330b). Further, a voltage divider circuit 334 or the like may be connected in parallel to the capacitor 332.
  • the exemplary voltage divider circuit 334 includes a first resistor 336, a variable resistor 338 and a second resistor 340.
  • a first terminal of the first resistor 336 is connected to the -10V DRAIN REF 330a, and a second terminal of the resistor 336 is connected to a first terminal of the variable resistor 338.
  • a second terminal of the variable resistor 338 is connected to a first terminal of the second resistor 340, and a third terminal of the variable resistor 338, which is the voltage output connection of the voltage divider 334, is coupled to a first terminal of a capacitor 342 and to a normally closed (NC) pole of analog switch 344 (e.g., a single pole, double throw analog switch).
  • NC normally closed
  • the second terminal of the resistor 340 and the second terminal of the capacitor 342 are both connected to the DRAIN REF RETURN line 330b.
  • Terminals V- and GND of the analog switch 344 are connected to the - 10 V DRAIN REF line 330a, while terminals V+ and the NO pole of the analog switch 344 are connected to the DRAIN REF RETURN line 330b.
  • terminal IN of analog switch 344 controls operation of the analog switch. For example, by applying or removing a control signal at the DRAIN OFF line 345 (and thus terminal IN), the voltage level at the COM pole of the analog switch 314 is toggled between the DRAIN REF RETURN line 330b and the voltage divider output (i.e., the voltage across capacitor 342).
  • the drain (emitter) current limiter circuits 5a also can be individually enabled or disabled.
  • the common pole (COM) of the analog switch 344 is connected to the gate of pass device 346 (e.g., a p-channel insulated gate FET), while the source of the pass device 346 is connected to the DRAIN
  • a capacitor 348 is connected between the gate and source of the pass device 346.
  • the drain of the pass device 346 is connected to the cathode of diode 350, and the anode of diode 350 is connected to a drain limit line 352.
  • the exemplary drain current limiter circuit 5b includes sixteen drain limit lines, each including a diode coupled thereto.
  • the cathode of diode 350 and drain of pass device 346 are connected to a DRAIN line 354.
  • drain current limiter circuit 5b With respect to the drain current limiter circuit 5b, it is noted that a p- channel pass device is used, and that a -10V reference is provided to the circuit. Further, the analog switch is connected differently to allow operation in a reversed polarity environment, but performs the same control function as described with respect to the source current limiter. Again, a diode "OR" arrangement allows the channel with the greatest voltage drop to control the SCR crowbar trigger circuit 6 when the voltage across the channel exceeds the set limits. Switching the channel on or off may be done via an isolated eight bit port as described with respect to the source channels. Two ports are used to control sixteen channels.
  • drain current limiter circuit 5b Since operation of the drain current limiter circuit 5b is similar to the source current limiter circuit 5a, operation of the drain current limiter circuit will not be discussed for sake of brevity.
  • Several current limiter boards may be used in a system to provide a sufficiency of channels to allow high test currents to be passed. Typically, each channel is connected to just one contacting probe, and the control system allows any combination of source and drain channels to be turned on.
  • a simulation circuit 360 for the source (emitter) and drain (collector) current limiters is shown.
  • the circuit 360 is similar to the circuit provided for undamped inductive switching test in that an inductor is charged over a period of time via a fixed voltage source.
  • the simulation circuit 360 includes a voltage source 362 connected to a series inductor 364 (together, which corresponds to the UIS tester 1 of Figure 7) feeding four separate probe current limiter circuits 366a-366d.
  • Each probe current limiter circuit 366a-366d includes a MOSFET device 368, wherein a drain of each MOSFET is connected to the inductor 364, and the gate of each MOSFET is biased with respect to the source of the MOSFET.
  • the source of each MOSFET 368a-368d is coupled to a first terminal of a respective resistor 370a-370d, and a second terminal of each respective resistor 370a-370d is connected to common.
  • the resistors 370a-370d represent typical probe contact resistances that might be encountered during a test.
  • each probe current limiter circuit 366a- 366d rises in a linear manner until the voltage source is turned off, or some other element of the circuit limits the current flow.
  • four MOSFETs are used as probe current limiters, each having a fixed bias supply to the gate that sets the point at which the device goes into constant current according to the characteristic curves of the device.
  • the bias is set to 3.72 volts, which sets the current limiting to about 5 Amperes.
  • Test points 1-5 are current monitoring points used by the simulation program for data presentation.
  • inductor current IL in amps versus time in microseconds is shown. It is noted that the inductor current I L rises linearly until approximately 80 microseconds. This is the point at which the test current begins to exceed the current limit of all four limiters 366a-366d.
  • a normal test might be set to end the current ramp up at about 15 amps. Typically, the test would be configured so that it could proceed even if one probe had excessive contact resistance. In this case, three limiters providing 5 amperes would allow a total current of 15 amperes, even if the fourth contact was passing minimal current.
  • Figure 15 is a graphical diagram showing the individual currents of each probe current limiter circuit 366a-366d. Traces 372a-372d represent the current in amperes for current limiter circuits 366a-366d, respectively.
  • the probe represented by resistor 370a
  • the first probe current limiter circuit 366a goes into current limit, and as the inductor current I L continues to rise, the voltage across the other probe resistances will rise, causing them to carry more current (see the inflection point 374 on traces 372b-372d).
  • FIG. 17 is a graph showing the voltage across the contact resistances in volts versus time in microseconds, wherein curves 378a-378d correspond to voltage across probe resistors 370a-370d, respectively. It is noted that as each probe current limiter 366a-366d goes into current limit mode, the voltage across the corresponding contact resistance essentially stops rising and the voltage across the other (not in current limit mode) probe resistance rises faster.
  • the circuit utilized for current limiting has several advantages, including: it is open loop and therefore cannot go into oscillation or exhibit instability; it is relatively simple; it has low insertion loss since a voltage drop for a current sensing element (e.g. a shunt resistor) is not required; it allows all tests to be performed without affected the test results; it provides the opportunity to switch the current path on and off, which can be utilized in the measurement of contact resistance; and the current limit point is sharply defined and sufficiently stable for the purposes of probe protection (the pass device type may be selected to have zero tempco point on the gate transfer curve near the current where the device will be utilized).
  • a current sensing element e.g. a shunt resistor
  • Figure 18 illustrated are logical operations to implement an exemplary method of measuring contact resistance between probes 2 and bonding pads 3.
  • the flow chart of Figure 18 may be thought of as depicting steps of a method.
  • Figure 18 show a specific order of executing functional logic blocks, the order of executing the blocks may be changed relative to the order shown.
  • two or more blocks shown in succession may be executed concurrently or with partial concurrence.
  • Certain blocks also may be omitted.
  • any number of functions, logical operations, commands, state variables, semaphores or messages may be added to the logical flow for purposes of enhanced utility, accounting, performance, measurement, troubleshooting, and the like. It is understood that all such variations are within the scope of the present invention.
  • the logical flow may begin in block 400 wherein all collector and emitter circuits are enabled.
  • the analog switches 314 and 344 (Figs. 11 and 12) are controlled via SOURCE OFF control line 315 and DRAIN OFF control line 345, respectively, such that the pass devices 316 and 346 have a bias voltage applied to their respective gates.
  • the DUT 4 (Fig. 7) is turned on, and a current is injected into the system via power supply 212 and current source 214.
  • the injected current is a fixed current preferably in the range of about 500 mA to about 1 A.
  • the voltage across the collector (drain) current limiters 5b and the emitter (source) current limiters 5a is measured.
  • all the emitter current limiters 5a are in parallel, and all the collector current limiters 5b are in parallel (including the respective probes coupled to the current limiters).
  • the effect of each individual probe's resistance essentially becomes negligible, and the actual voltage measurement is the inherent voltage drop across the DUT 4.
  • all current limiters of a particular group e.g., all collector current limiters 5b or all emitter current limiters 5a
  • all current limiters of a particular group e.g., all collector current limiters 5b or all emitter current limiters 5a
  • the current limiter associated with that probe is enabled, as are all of the emitter current limiters.
  • the remaining collector current limiters are disabled.
  • the voltage across the collector current limiters 5b and the emitter current limiters 5a is measured.
  • the resistance for the probe is determined based on the fixed current and the inherent voltage drop across the DUT 4. For example, if the fixed current is 1 Amp, the first measured voltage is 0.7 Volts (i.e., the inherent voltage drop across the DUT), and the second measured voltage is 1
  • any recitation of "means for” is intended to evoke a means-plus-function reading of an element and a claim, whereas, any elements that do not specifically use the recitation "means for”, are not intended to be read as means-plus-function elements, even if the claim otherwise includes the word "means”.

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • General Engineering & Computer Science (AREA)
  • Testing Of Individual Semiconductor Devices (AREA)
  • Testing Or Measuring Of Semiconductors Or The Like (AREA)

Abstract

L'invention concerne un système, un appareil et un procédé de test permettant d'appliquer des stimulus de test à fort courant à un composant à semiconducteur (4, 10, 20) sous forme de tranche ou de puce, qui inclut une pluralité de sondes (2) permettant de d'effectuer une liaison électrique vers des points de contact respectifs (3) sur le composant à semiconducteur, une pluralité de limiteurs de courant (5) reliés électriquement aux sondes respectives de la pluralité de sondes (2) et un capteur de courant (6) relié électriquement à la pluralité de sondes. Les limiteurs de courant (5) limitent la circulation de courant traversant une sonde respective (2) et le capteur de courant délivre un signal lorsque le courant détecté dans un quelconque contact de la pluralité de sondes dépasse un seuil.
PCT/US2007/069532 2006-05-23 2007-05-23 Procédé de protection de pointes de sondes pour tester des composants de puissance par sondes à fort courant WO2007137284A2 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2009512282A JP2009538428A (ja) 2006-05-23 2007-05-23 パワーデバイスの高電流プローブ試験用プローブ針の保護方法

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US74798106P 2006-05-23 2006-05-23
US60/747,981 2006-05-23

Publications (2)

Publication Number Publication Date
WO2007137284A2 true WO2007137284A2 (fr) 2007-11-29
WO2007137284A3 WO2007137284A3 (fr) 2008-03-27

Family

ID=38724104

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2007/069532 WO2007137284A2 (fr) 2006-05-23 2007-05-23 Procédé de protection de pointes de sondes pour tester des composants de puissance par sondes à fort courant

Country Status (3)

Country Link
JP (1) JP2009538428A (fr)
MY (1) MY147251A (fr)
WO (1) WO2007137284A2 (fr)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012031362A1 (fr) * 2010-09-07 2012-03-15 Corporation De L ' Ecole Polytechnique De Montreal Procédés, appareil et système pour supporter des microsystèmes à grande échelle dans lesquels sont distribués et inclus, une alimentation électrique, une régulation thermique, des capteurs multi-distribués et la propagation des signaux électriques
EP2762897A1 (fr) * 2011-08-01 2014-08-06 Tokyo Electron Limited Carte sonde pour dispositif d'alimentation électrique
US10698020B2 (en) 2014-03-26 2020-06-30 Teradyne, Inc. Current regulation for accurate and low-cost voltage measurements at the wafer level
CN111562481A (zh) * 2020-05-25 2020-08-21 中国电子科技集团公司第十三研究所 基于加电探针的化合物半导体芯片在片测试电路
US11041900B2 (en) 2014-03-26 2021-06-22 Teradyne, Inc. Equi-resistant probe distribution for high-accuracy voltage measurements at the wafer level
CN116243095A (zh) * 2023-05-10 2023-06-09 深圳弘远电气有限公司 基于自动化程控的测试电路、测试装置及其控制方法

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6092729B2 (ja) * 2013-07-19 2017-03-08 新光電気工業株式会社 プローブカード及びその製造方法
JP6339834B2 (ja) * 2014-03-27 2018-06-06 東京エレクトロン株式会社 基板検査装置
JP6351442B2 (ja) * 2014-08-28 2018-07-04 ルネサスエレクトロニクス株式会社 半導体試験装置
US10330703B2 (en) * 2017-04-04 2019-06-25 Formfactor Beaverton, Inc. Probe systems and methods including electric contact detection
CN117214649A (zh) * 2023-11-07 2023-12-12 珠海格力电子元器件有限公司 功率器件测试装置和方法

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5365180A (en) * 1993-04-16 1994-11-15 National Semiconductor Corporation Method for measuring contact resistance
US5455502A (en) * 1993-09-14 1995-10-03 Sony/Tektronix Corporation High speed, large-current power control circuit
US20020003432A1 (en) * 1995-08-09 2002-01-10 James Marc Leas Semiconductor wafer test and burn-in
DE10308333A1 (de) * 2003-02-26 2004-09-16 Infineon Technologies Ag Burn-In-System, Kontaktiereinrichtung für Burn-In-System und Verfahren zum Durchführen eines Burn-Ins
US20050237073A1 (en) * 2004-04-21 2005-10-27 Formfactor, Inc. Intelligent probe card architecture
US20060028221A1 (en) * 2004-07-26 2006-02-09 Nec Electronics Corporation Method and apparatus for contact resistance measurement
US7029932B1 (en) * 2005-02-07 2006-04-18 Texas Instruments Incorporated Circuit and method for measuring contact resistance
US20060091898A1 (en) * 2004-03-15 2006-05-04 Rainer Gaggl Unknown

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60142526A (ja) * 1983-12-29 1985-07-27 Toshiba Corp 半導体素子の電気特性測定方法
JPH0469715A (ja) * 1990-07-10 1992-03-04 Mitsubishi Electric Corp 直流電源装置
US5642035A (en) * 1994-06-16 1997-06-24 Bio-Rad Laboratories Transfection high-voltage controller
JPH104624A (ja) * 1996-06-13 1998-01-06 Nec Gumma Ltd 過電圧保護回路及びこれを備える電子回路
JP2001053120A (ja) * 1999-08-09 2001-02-23 Sharp Corp 過電流検出機能付半導体集積回路およびその製造方法
JP2002095157A (ja) * 2000-07-10 2002-03-29 Matsushita Electric Ind Co Ltd 過充電防止回路
JP2003038679A (ja) * 2001-08-02 2003-02-12 Alinco Inc 電動式ウォーカ
JP2004085247A (ja) * 2002-08-23 2004-03-18 Mitsubishi Electric Corp プローブカード

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5365180A (en) * 1993-04-16 1994-11-15 National Semiconductor Corporation Method for measuring contact resistance
US5455502A (en) * 1993-09-14 1995-10-03 Sony/Tektronix Corporation High speed, large-current power control circuit
US20020003432A1 (en) * 1995-08-09 2002-01-10 James Marc Leas Semiconductor wafer test and burn-in
DE10308333A1 (de) * 2003-02-26 2004-09-16 Infineon Technologies Ag Burn-In-System, Kontaktiereinrichtung für Burn-In-System und Verfahren zum Durchführen eines Burn-Ins
US20060091898A1 (en) * 2004-03-15 2006-05-04 Rainer Gaggl Unknown
US20050237073A1 (en) * 2004-04-21 2005-10-27 Formfactor, Inc. Intelligent probe card architecture
US20060028221A1 (en) * 2004-07-26 2006-02-09 Nec Electronics Corporation Method and apparatus for contact resistance measurement
US7029932B1 (en) * 2005-02-07 2006-04-18 Texas Instruments Incorporated Circuit and method for measuring contact resistance

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012031362A1 (fr) * 2010-09-07 2012-03-15 Corporation De L ' Ecole Polytechnique De Montreal Procédés, appareil et système pour supporter des microsystèmes à grande échelle dans lesquels sont distribués et inclus, une alimentation électrique, une régulation thermique, des capteurs multi-distribués et la propagation des signaux électriques
EP2762897A1 (fr) * 2011-08-01 2014-08-06 Tokyo Electron Limited Carte sonde pour dispositif d'alimentation électrique
EP2762897A4 (fr) * 2011-08-01 2015-04-01 Tokyo Electron Ltd Carte sonde pour dispositif d'alimentation électrique
US9322844B2 (en) 2011-08-01 2016-04-26 Tokyo Electron Limited Probe card for power device
US10698020B2 (en) 2014-03-26 2020-06-30 Teradyne, Inc. Current regulation for accurate and low-cost voltage measurements at the wafer level
US11041900B2 (en) 2014-03-26 2021-06-22 Teradyne, Inc. Equi-resistant probe distribution for high-accuracy voltage measurements at the wafer level
CN111562481A (zh) * 2020-05-25 2020-08-21 中国电子科技集团公司第十三研究所 基于加电探针的化合物半导体芯片在片测试电路
CN116243095A (zh) * 2023-05-10 2023-06-09 深圳弘远电气有限公司 基于自动化程控的测试电路、测试装置及其控制方法

Also Published As

Publication number Publication date
WO2007137284A3 (fr) 2008-03-27
MY147251A (en) 2012-11-14
JP2009538428A (ja) 2009-11-05

Similar Documents

Publication Publication Date Title
US7521947B2 (en) Probe needle protection method for high current probe testing of power devices
WO2007137284A2 (fr) Procédé de protection de pointes de sondes pour tester des composants de puissance par sondes à fort courant
US10267849B2 (en) Sensing structure of alignment of a probe for testing integrated circuits
JP6496292B2 (ja) テスタのドライブおよび測定能力を広げる方法
EP2546668B1 (fr) Appareil de sonde
US6456099B1 (en) Special contact points for accessing internal circuitry of an integrated circuit
KR101293381B1 (ko) 전자 장치를 테스트하기 위한 시스템의 동작 주파수를증가시키는 방법 및 장치
US7924035B2 (en) Probe card assembly for electronic device testing with DC test resource sharing
JP5291157B2 (ja) パワーデバイス用のプローブカード
KR101822980B1 (ko) 웨이퍼 레벨 컨택터
CN106104783B (zh) 用于晶圆级精确低成本电压测试的电流调节
US20150276803A1 (en) Equi-resistant probe distribution for high-accuracy voltage measurements at the wafer level
US9874594B2 (en) Circuit board inspecting apparatus and circuit board inspecting method
JP2023527084A (ja) パワー半導体デバイスの高電圧試験および大電流試験用ニードルプローブカードの安全システム、および、その試験機
CN110554301A (zh) 一种电测机机器电阻的检测方法及印刷线路板电测机
CN211061641U (zh) 一种印刷线路板电测机
KR20090070773A (ko) 반도체 칩 테스트 장치
JPH0540131A (ja) 試験用治具
Grund et al. TLP systems with combined 50-and 500-/spl Omega/impedance probes and Kelvin probes
JP4477211B2 (ja) 回路基板検査装置
JPH10288628A (ja) プローブカード
Choong et al. Eidothea open short test tool
KR20110077511A (ko) 패드 검사 장치
KR20040082541A (ko) 반도체 소자의 테스트 장치 및 테스트 장치의 탐침 번트방지방법

Legal Events

Date Code Title Description
WWE Wipo information: entry into national phase

Ref document number: 2009512282

Country of ref document: JP

NENP Non-entry into the national phase

Ref country code: DE

121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 07797681

Country of ref document: EP

Kind code of ref document: A2