WO2007118550A1 - Procédé de fabrication et/ou de conditionnement de cigarettes dans une installation de fabrication et/ou de conditionnement - Google Patents

Procédé de fabrication et/ou de conditionnement de cigarettes dans une installation de fabrication et/ou de conditionnement Download PDF

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Publication number
WO2007118550A1
WO2007118550A1 PCT/EP2007/001885 EP2007001885W WO2007118550A1 WO 2007118550 A1 WO2007118550 A1 WO 2007118550A1 EP 2007001885 W EP2007001885 W EP 2007001885W WO 2007118550 A1 WO2007118550 A1 WO 2007118550A1
Authority
WO
WIPO (PCT)
Prior art keywords
packaging
starting material
production
starting
producing
Prior art date
Application number
PCT/EP2007/001885
Other languages
German (de)
English (en)
Inventor
Kurt Meyer
Thomas Tengen
Original Assignee
Focke & Co. (Gmbh & Co. Kg)
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Focke & Co. (Gmbh & Co. Kg) filed Critical Focke & Co. (Gmbh & Co. Kg)
Priority to BRPI0709974-6A priority Critical patent/BRPI0709974A2/pt
Priority to US12/295,827 priority patent/US20100200007A1/en
Priority to CN2007800130003A priority patent/CN101421161B/zh
Priority to EP07711795A priority patent/EP2004494A1/fr
Priority to JP2009504584A priority patent/JP5243406B2/ja
Publication of WO2007118550A1 publication Critical patent/WO2007118550A1/fr

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
    • B65B19/28—Control devices for cigarette or cigar packaging machines
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00—Automatic control, checking, warning, or safety devices

Definitions

  • the present invention relates to a process for producing and / or packaging cigarettes in a production and / or packaging plant from starting materials, wherein at least one of the starting materials, such as film webs, paper webs or the like, fed to the manufacturing and / or packaging plant in defined material units becomes.
  • starting materials required for the production process - film webs, paper webs, blanks and the like - are often obtained from identical suppliers, each with identical nominal technical properties, such as identical dimensions and other parameters.
  • the various starting materials to be assigned to a particular ⁇ type of starting material in this case have certain characteristic values which can be checked in the laboratory before the materials are used in the production and / or packaging plant - hereinafter referred to as a line.
  • a line there are other (material) characteristic values relevant to the production process that can only be recorded or measured during the processing of the respective material in the line.
  • the running behavior of paper webs, film webs or the like wound up on reels can of course only be analyzed during the production process.
  • the tendency of the respective starting material to produce defective products is an example of such characteristic values.
  • the compatibility of certain combinations of starting materials can only be detected within the production process.
  • This object is achieved by a method of the type mentioned in the production-relevant, can be determined during the production process - in particular determined only during the production process - of at least one
  • Detected starting material dependent data and at least this raw material, preferably a starting material unit of this starting material, are assigned clearly, and that the detected, the starting material associated characteristics, preferably for the subsequent evaluation of the same, are stored in a memory of a computing unit.
  • material characteristics - are recorded in relation to materials.
  • material parameters may be, for example, the tendency of the starting material to produce defective products, the running behavior of the starting material, the number of splits which become necessary due to material cracks in the starting material or which were already present on delivery of the materials or the like.
  • This material-related detection advantageously enables a variety of verifiable analyzes of the properties of the starting material used.
  • the detection of the material characteristics is therefore even material unit related.
  • material-related detection of material characteristics means any assignment of material parameters that can be determined and recorded, in particular measured, during the production process to a specific material unit of the starting material used.
  • a bobbin of the starting material can be defined in the simplest case.
  • blank stacks or the like can be understood as a material unit in this sense. Decisive is the assignment of attributable to the material unit material characteristics to the material unit.
  • the times of material unit changes can be recorded, in particular the time at which the manufacturing and / or packaging plant a new material unit is supplied and the time at which this material unit is completely consumed.
  • the material characteristics can be recorded at these times and in particular compared with each other. For example, from the number of
  • Products that could be produced from a material unit can be deduced whether the material unit has the quantity / size specified by the supplier. With a reel, the actual (actual) web length of the material wound on the reel can be deduced in this way.
  • a preferred possibility for enabling the assignment of the starting material to the material characteristics that can be detected or recorded during production is to assign a unique identifier for identification to the starting material or starting material units, for example a code that is stored in the memory of the arithmetic unit.
  • a unique identifier for identification for example a code that is stored in the memory of the arithmetic unit.
  • Identification already assigned to the starting material or the starting material unit by the manufacturer, for example in the form of a bar code.
  • the identifier can be automatically read by one of the manufacturing and / or packaging system associated reader and then transmitted to the arithmetic unit for storage. During the production process, material characteristic values of the starting material are then recorded for the unique identifier, assigned to the identifier and then stored in the memory.
  • Fig. 1 shows a manufacturing and packaging system for cigarettes in the schematic
  • the exemplary embodiment illustrated in the drawings and in the following description relates to a production and packaging installation for cigarettes, namely a so-called line.
  • This comprises production units, namely, for example, a cigarette maker, namely a maker 10, a subsequent packaging machine, so a packer 11, a subsequent film wrapping machine 12, a packaging machine for the production of containers from a plurality of cigarette packs, that is, a bar packer 13 and a cartoner 14, which packages the packs, ie cigarette rods, into a shipping carton.
  • the manufactured by the maker 10 cigarettes are from a cigarette conveyor 15 with an associated cigarette storage 16 the packer 11, z.
  • the packer 11 is associated with a blank storage 17, ie a device for receiving a larger supply of prefabricated blanks for the folding boxes, the conveying means for feeding blank stacks to the packer 11 has.
  • the (cigarette) packs produced by the packer 11 are fed to the film wrapping machine 12 via a pack conveyor 18. This has the task of wrapping the cigarette packs in an outer foil or plastic blank.
  • Package groups are formed from the finished cigarette packs, which are provided in the area of the rod packer 13 with a container wrapping and thus result in a cigarette rod usually consisting of ten cigarette packs. These cigarette rods are fed to the cartoner 14 by a bar conveyor 19. This passes finished shipping boxes 20 with a plurality of cigarette rods to a discharge conveyor 21.
  • a pack store 22 for receiving a larger number of cigarette packs (without outer wrapper).
  • the production units described must be supplied with starting material.
  • the maker 10 is to be supplied with tobacco in sufficient quantity, as well as cigarette paper in the form of wound webs, namely bobbins. Furthermore, the maker 10 is also supplied in the form of bobbins wound filter cake so that the manufactured cigarettes can be supplied in the field of a filter attachment machine 23 with the appropriate material.
  • the other production units packaging material is also delivered in wound webs, so as bobbins. For the production of a collar which is customary with cigarette packs of the folding box type, this also applies to an inner wrapper, a so-called inner liner of the cigarette group and to the outer wrapper made of film or cellophane.
  • a central bearing 24 is provided, in which the reels 25 of the different materials are mounted, for example, on plates.
  • a suitable conveying device for example a common material conveyor 26, can be moved along a conveyor track 27 between the bearing 24 and the individual production units for the delivery of bobbins material as needed.
  • the bearing 24 may be constructed such that filter starting paper 28, collar material 29, innerliner material 30, film material 31 and cigarette paper 32 are positionable in the region of the conveyor track 27 for takeover by the material conveyor 26, respectively in favorable relative position to the associated one manufacturing unit.
  • a central processing unit namely a control device 33, which with each manufacturing unit, especially with one of each or each manufacturing unit locally associated machine control 35, for example via a bus , In particular a field bus 34 or a local network, in particular PC network, communicatively connected.
  • the control device 33 exchanges data with one or each production unit and transmits, for example, data.
  • the arithmetic unit 33 is z.
  • B. a process computer or a central processing unit of a programmable logic controller In a memory (not shown) of the computing unit 33, codes for all materials used in the manufacture and packaging of the cigarettes are stored in a suitable data structure. Likewise, an allocation of a material to at least one production unit based on the code is stored in this memory.
  • Fig. 2 shows for various production units, namely for the maker 10, the packer 11, the film wrapping machine 12, the rod packer 13 and the cartoner 14 these production units each feedable starting materials.
  • the maker 10 is fed with two different types of starting materials, namely cigarette paper 32 and filter attachment paper 28. Both the cigarette paper 32 and the filter attachment paper 28 are wound on bobbins.
  • the packaging machine 11 are supplied in batches HL-blanks 36 and in Bobinenform innerliner material, namely Stanniolpapier, and collar material 29.
  • the film wrapping machine 12 is supplied in Bobinenform sheet material 31 and Aufr regardingfadenmaterial 37. Stacks of billets 38 are fed to the bar packer 13 and wrapping material 39 in the form of bobbins.
  • Cardboard blanks 40 are fed to the cartoner in stacks.
  • the respective different starting materials such as the two starting materials of the starting material type "cigarette paper” are obtained in the present example from different suppliers. There are thus different goods or material alternatives of the same type of material with identical desired properties available, hereinafter generally referred to as different "batches”.
  • the two batches of the cigarette paper 32 are indicated in FIG. 2 by the reference numerals 32.1 and 32.2, the three batches of the lining paper 28 with 28.1, 28.2, 28.3, the three batches of HL blanks 36 with 36.1, 36.2, 36.3, etc.
  • the respective batches do not necessarily have to come from different suppliers; they can also designate different goods with identical target characteristics of one and the same supplier.
  • both cigarette paper lots 32.1, 32.2 of the starting material type "cigarette paper” can be used in principle.
  • target properties of different batches that can be checked in the laboratory are identical - such as the web width of the cigarette paper - often different production data are used depending on the batch used or influenced by it.
  • the number of good and / or bad products produced may depend directly on the batch of starting materials used or the combination of lots of starting materials used.
  • the specified path length specified by a supplier of a material wound on a reel may deviate from the actual actual length.
  • this can be checked by data acquired during the production process, for example by detecting the number of finished or intermediate products produced, such as the number of cigarettes, the number of cigarette packets or, in general, the number of blanks consisting of a defined unit of material, such as one certain bobbins were produced.
  • production-relevant directly or indirectly dependent on the starting material data - material characteristics - material-related, in particular material unit or batch-related, recorded during the production process and then stored in a memory of the arithmetic unit 33.
  • Reference numerals A - E in FIG. 2 designate for each production unit 10 - 14 different material characteristics of the starting materials processed in each of these production units 10 - 14.
  • the material characteristics A - E can only be measured during the production process or otherwise recorded.
  • Each starting material of the production units 10 - 14 is assigned those material characteristics A - E which are influenced directly or indirectly by the respective starting material or depend thereon.
  • symbol A symbolizes human operator errors that occur during the current processing of the corresponding batch of starting material, such as the cigarette paper batch 32.1.
  • symbol B symbolizes machine errors that occur during processing of the respective batch.
  • other material characteristics associated with one or more of the respective starting materials are detected, such as material defects C detected during production, the actual measured bobbin length D, and detected web breaks E.
  • Each of these material characteristics A - E is detected by methods known per se in the prior art, for example by direct or indirect measurement by suitable measuring means, such as sensors and the like.
  • the material properties A - E are subsequently transmitted to the arithmetic unit 33.
  • the material characteristics of the central processing unit 33 are transmitted and stored there.
  • the arithmetic unit 33 assigns the material characteristic values A-E to one or more currently processed batches of one or more selected starting material types to. For example, certain material characteristics A-E associated with the maker 10 are associated with the currently processed cigarette paper batch 32.1 or 32.2 and / or the filter-tacking paper batch 28.1 or 28.2 or 28.3.
  • Some of the recorded material characteristics are preferably assigned to the current batch of only one type of starting material, for example only the cigarette paper.
  • Other material characteristics such as the number of good and bad products, are preferably assigned to the respective actual batches of multiple source material types, as these characteristics may be affected by a combination of different source material types.
  • the assignment of the currently processed material or the currently processed material unit in turn to the recorded material characteristics is preferably carried out by the material unit associated unique identifiers 41, namely bar codes, read from a reading device when feeding the material unit to the manufacturing unit 10 - 14 in particular automatically and the Arithmetic unit 33 are transmitted.
  • the identifier 41 of the new reel may be detected and transmitted to the arithmetic unit 33.
  • All material characteristics - including the unique material identifier of the currently processed raw material - of all raw materials are historically recorded and stored. Accordingly, at any time of the detection of the various material characteristics during the production process, it is stored which starting materials, in particular starting material units or batches of the respective starting materials, of the different starting material types are currently being processed. This allows in particular an evaluation of the collected historical data to the effect in which combinations of starting material types particular material properties, such as the number of good and bad packages, the number of machine stops or the like are particularly favorable. All data is transmitted in the present embodiment to a higher-level analysis device 42.
  • This analysis device 42 has a superordinate arithmetic unit with suitable analysis software, preferably SAP software.
  • the analysis device 42 selects from the detected and respectively associated characteristic values of the different material alternatives, such as the cigarette paper lots 32.1 and 32.2, for a certain starting material type that starting material, for example the cigarette paper batch 32.1, which fulfills a predetermined, specific criterion or the fulfillment of the criterion of all Material alternatives at least comes closest.
  • the selected source material is displayed on a screen.
  • Such a criterion may be, for example, the frequency of machine stops that occur with the selected material. It is selected by the analysis device 42 that starting material in which the otherwise most identical production conditions, the fewest machine stops are recorded.
  • the analyzer 42 may further select from a plurality of detected and respectively associated characteristics of different material alternatives of different raw material types required for the production of the specified final or intermediate product - cigarette, cigarette pack, bundle pack, blank or the like, that combination of raw materials which meets a given criterion or at least comes closest to meeting the criterion. This selection is also displayed on a screen.
  • such a criterion may be the frequency of machine stops occurring in the particular combination of starting materials.
  • the starting materials selected by the analysis device 42 are preferably adopted in parts lists 43 of the products produced in the production and packaging plant - cigarettes, cigarette packs, containers or the like.
  • data of machine presettings of one or more of the production units 10-14 can be recorded as material characteristic values and associated with one or more of the starting materials, such as manipulated variables for adjusting adjustable organs.
  • individual ones of these machine presettings can then be changed slightly from test run to test run while retaining the remaining influencing variables, in particular while maintaining the starting materials.
  • Machine stops and / or ejections or other material parameters are also recorded and assigned to the starting materials.
  • the data from all test runs are historically recorded and analyzed. For example, it can be determined from the analysis in which of the various machine presettings under the given conditions the number of machine stops and / or ejections is minimal.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wrapping Of Specific Fragile Articles (AREA)
  • Manufacturing Of Cigar And Cigarette Tobacco (AREA)
  • General Factory Administration (AREA)
  • Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)

Abstract

La présente invention concerne un procédé de fabrication et/ou de conditionnement de cigarettes dans une installation de fabrication et/ou de conditionnement à partir de matières premières (28 - 32, 36 – 40 ; 28.1, 28.2, 29.1....), au moins une des matières premières, telles que les bandes de film, les bandes de papier ou similaires, étant amenée à l'installation de fabrication et/ou de conditionnement dans des unités de matériaux définies. Des données (A - E) – caractéristiques des matériaux - concernant au moins une matière première (28 - 32, 36 – 40 ; 28.1 , 28.2, 29.1....) et calculables en fonction de la production, sauf pendant le processus de production, sont saisies et sont attribuées de manière claire à chaque matière première (28 - 32, 36 – 40 ; 28.1, 28.2, 29.1....), de préférence à chaque unité de matière première, les caractéristiques de matériaux (A - E) obtenues et attribuées à la matière première (28 - 32, 36 – 40 ; 28.1, 28.2, 29.1....), notamment en vue de la prochaine exploitation de celles-ci, étant enregistrées dans la mémoire d'un ordinateur (33, 42).
PCT/EP2007/001885 2006-04-10 2007-03-06 Procédé de fabrication et/ou de conditionnement de cigarettes dans une installation de fabrication et/ou de conditionnement WO2007118550A1 (fr)

Priority Applications (5)

Application Number Priority Date Filing Date Title
BRPI0709974-6A BRPI0709974A2 (pt) 2006-04-10 2007-03-06 processo para a produção e/ou embalagem de cigarros em uma instalação de produção e/ou de embalagem
US12/295,827 US20100200007A1 (en) 2006-04-10 2007-03-06 Method for manufacturing and/or packaging cigarettes in a production and/or packaging plant
CN2007800130003A CN101421161B (zh) 2006-04-10 2007-03-06 在制造设备和/或包装设备中制造和/或包装香烟的方法
EP07711795A EP2004494A1 (fr) 2006-04-10 2007-03-06 Procédé de fabrication et/ou de conditionnement de cigarettes dans une installation de fabrication et/ou de conditionnement
JP2009504584A JP5243406B2 (ja) 2006-04-10 2007-03-06 生産設備及び／又は包装設備においてシガレットを製造及び／又は包装するための方法

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102006017106A DE102006017106A1 (de) 2006-04-10 2006-04-10 Verfahren zur Herstellung und/oder Verpackung von Zigaretten in einer Fertigungs- und/oder Verpackungsanlage
DE102006017106.3 2006-04-10

Publications (1)

Publication Number Publication Date
WO2007118550A1 true WO2007118550A1 (fr) 2007-10-25

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Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2007/001885 WO2007118550A1 (fr) 2006-04-10 2007-03-06 Procédé de fabrication et/ou de conditionnement de cigarettes dans une installation de fabrication et/ou de conditionnement

Country Status (7)

Country Link
US (1) US20100200007A1 (fr)
EP (1) EP2004494A1 (fr)
JP (1) JP5243406B2 (fr)
CN (1) CN101421161B (fr)
BR (1) BRPI0709974A2 (fr)
DE (1) DE102006017106A1 (fr)
WO (1) WO2007118550A1 (fr)

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ITBO20080158A1 (it) * 2008-03-11 2009-09-12 Gd Spa Metodo di gestione dei formati in una macchina automatica per la lavorazione di articoli da fumo.
NL2007405C2 (nl) * 2011-09-13 2013-03-18 Faes Group B V Werkwijze en systeem voor het bepalen van een geschikte verpakking voor een product.
DE102011119584A1 (de) * 2011-10-05 2013-04-11 Focke & Co. (Gmbh & Co. Kg) System zum Betreiben einer Verpackungsanlage
JP6072269B2 (ja) * 2013-09-27 2017-02-01 日本たばこ産業株式会社 包装箱の製造支援装置および製造支援方法
IT201900010263A1 (it) * 2019-07-01 2021-01-01 Gd Spa Metodo per migliorare l’efficienza di una macchina di lavorazione
CN114052287A (zh) * 2021-11-19 2022-02-18 红云红河烟草(集团)有限责任公司 一种卷烟生产线烟支重量监管的方法及监管系统
CN114532582B (zh) * 2022-03-11 2023-02-24 江西中烟工业有限责任公司 一种基于zj17型烟支重量控制系统的大数据应用分析平台系统及方法
IT202200009956A1 (it) * 2022-05-13 2023-11-13 Gd Spa Impianto di lavorazione di articoli, in particolare da fumo.
IT202200009938A1 (it) * 2022-05-13 2023-11-13 Gd Spa Impianto di lavorazione di articoli, in particolare da fumo.
IT202200009944A1 (it) * 2022-05-13 2023-11-13 Gd Spa Impianto di lavorazione di articoli, in particolare da fumo.

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Also Published As

Publication number Publication date
DE102006017106A1 (de) 2007-10-11
JP2009533031A (ja) 2009-09-17
EP2004494A1 (fr) 2008-12-24
CN101421161A (zh) 2009-04-29
BRPI0709974A2 (pt) 2011-08-02
US20100200007A1 (en) 2010-08-12
CN101421161B (zh) 2011-06-15
JP5243406B2 (ja) 2013-07-24

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