Classifications

• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
  • C08G77/04—Polysiloxanes
  • C08G77/06—Preparatory processes
  • C08G77/10—Equilibration processes
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
  • C08G77/04—Polysiloxanes
  • C08G77/06—Preparatory processes
• • C—CHEMISTRY; METALLURGY
  • C07—ORGANIC CHEMISTRY
  • C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
  • C07F7/00—Compounds containing elements of Groups 4 or 14 of the Periodic Table
  • C07F7/02—Silicon compounds
  • C07F7/08—Compounds having one or more C—Si linkages
  • C07F7/0834—Compounds having one or more O-Si linkage
  • C07F7/0838—Compounds with one or more Si-O-Si sequences
  • C07F7/0872—Preparation and treatment thereof
  • C07F7/0874—Reactions involving a bond of the Si-O-Si linkage
• • C—CHEMISTRY; METALLURGY
  • C07—ORGANIC CHEMISTRY
  • C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
  • C07F7/00—Compounds containing elements of Groups 4 or 14 of the Periodic Table
  • C07F7/02—Silicon compounds
  • C07F7/21—Cyclic compounds having at least one ring containing silicon, but no carbon in the ring
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
  • C08G77/04—Polysiloxanes
  • C08G77/045—Polysiloxanes containing less than 25 silicon atoms
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
  • C08G77/04—Polysiloxanes
  • C08G77/22—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen
  • C08G77/24—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen halogen-containing groups

Definitions

• This invention is directed to a process for the redistribution of high molecular weight linear hydroxy endblocked polyorganosiloxanes, high molecular weight linear chloro- endblocked polyorganosiloxanes, or mixtures thereof, with diorganodichlorosilanes to produce cyclic polyorganosiloxanes and chloro-endblocked polyorganosiloxanes of low molecular weight using aqueous hydrochloric acid as a catalyst.
• the reaction is promoted with good mixing to contact the two phases.
• the process has the advantage of generating less undesired branched siloxane species than a process which utilizes an alumina catalyst.
• a process which allows for converting the linear hydroxy endblocked polyorganosiloxanes and/or the linear chloro-endblocked polyorganosiloxanes to cyclic polyorganosiloxanes and that allows for adjusting the molecular weight of the polyorganosiloxane chains is desirable to allow recovery of these excess siloxanes.
• Known methods for enhancing the production of cyclic polyorganosiloxanes include cracking of the linear hydroxy endblocked polyorganosiloxanes, which is capital intensive; vacuum hydrolysis, which has poor enhancement capabilities; and aqueous hydrolysis, which tends to sacrifice chloride recovery.
• the aqueous HCl catalyst used herein improves the rate of redistribution while minimizing organic cleavage.
• the linear hydroxy endblocked polyorganosiloxanes and/or the linear chloro-endblocked polyorganosiloxanes can easily be redistributed to more desirable cyclic polyorganosiloxanes, and chloride-end terminated polyorganosiloxanes typically having 2-8 siloxane units.
• no solvents or surfactants are required, and the aqueous HCl catalyst is readily available.
• the invention relates to a process for the redistribution of linear hydroxy endblocked polyorganosiloxanes and/or linear chloro-endblocked polyorganosiloxanes.
• the process is carried out by contacting a linear hydroxy endblocked polyorganosiloxane having Formula I:
• the catalyst is aqueous hydrochloric acid and it is typically used in an amount of 0.1-70 percent by weight based on the weight of the linear hydroxy endblocked polyorganosiloxane and/or chloro-endblocked polyorganosiloxane and diorganodichlorosilane.
• the aqueous catalyst may contain saturated concentrations of HCl at the temperature and pressure conditions at which the redistribution is conducted.
• a redistributed mixture is formed containing cyclic polyorganosiloxanes and linear chloro-endblocked polyorganosiloxanes having Formula II.
• x and y have a value of 1-5,000; and R', Rl, and R2 represent alkyl groups containing 1-8 carbon atoms.
• the alkyl group can be, for example, methyl, ethyl, propyl, isopropyl, n-butyl, isobutyl, tert-butyl, or sec- butyl. Most typically, the alkyl groups R, Rl and R2 will comprise the methyl group.
• the preferred diorganodichlorosilane is dimethyldichlorosilane.
• the cyclic polyorganosiloxane in the redistributed mixture are typically cyclic polymers containing 3-8 silicon atoms.
• Chloro-endblocked polyorganosiloxanes in the redistributed mixture are predominately polymers having a degree of polymerization (DP) of 2-8.
• linear hydroxy endblocked polyorganosiloxanes, linear chloro-endblocked polyorganosiloxanes, or mixtures thereof are redistributed with a diorganodichlorosilane using aqueous hydrochloric acid as catalyst.
• the process results in the formation of cyclic polyorganosiloxanes and chloro-endblocked polyorganosiloxanes of low molecular weight, i.e., short chain length.
• linear hydroxy endblocked polyorganosiloxanes and the linear chloro- endblocked polyorganosiloxanes that are redistributed according to the method of the invention are polymers having Formulas I and II.
• Diorganodichlorosilanes corresponding to the above formula R'2SiCl2 include, for example, compounds such as dimethyldichlorosilane (CH3)2SiCl2, ethylmethyldichlorosilane (CH3)(C2H5)SiCl2, diethyldichlorosilane (C2H 5 ) 2 SiCl2, di-n-propyldichlorosilane (n-C3H7)2SiCl2, di-i-propyldichlorosilane (i-C3H7)2SiCl2, hexylmethyldichlorosilane (CH 3 )(CH3)(CH2)4(CH2)SiCl2, di-n-butyldichlorosilane (n-C4H9)2SiCl2, di-i-butyldichlorosilane (i-C4H9)2SiCl2, di-t-butyldichlor
• the catalyst used herein comprises aqueous hydrochloric acid, which is typically used in the redistribution reaction in an amount of from 0.1 -70 percent by weight, based on the weight of the linear hydroxy endblocked polyorganosiloxanes, the linear chloro- endblocked polyorganosiloxanes, or mixtures thereof, and the diorganodichlorosilanes used in the reaction.
• the aqueous catalyst may contain saturated concentrations of HCl at the temperature and pressure conditions at which the redistribution is conducted.
• the cyclic polyorganosiloxanes formed as a result of the redistribution generally consist of mixtures of cyclic polyorganosiloxanes containing 3-8 silicon atoms including, for example, hexaalkylcyclotrisiloxanes such as hexamethylcyclotrisiloxane, octaalkylcyclotetrasiloxanes such as octamethylcyclotetrasiloxane, decaalkylcyclopentasiloxanes such as decamethylcyclopentasiloxane, dodecaalkylcyclohexasiloxanes such as dodecamethylcyclohexasiloxane, tetradecaalkylcycloheptasiloxanes such as tetradecamethylcycloheptasiloxane, and hexadecaalkylcyclooctasiloxanes such as hexadecamethylcyclooooo
• the chloro-endblocked polyorganosiloxanes that are produced according to the redistribution method of the invention are polymers having Formula II.
• a majority of these redistributed chloro-endblocked polyorganosiloxanes have a DP of 1-10, alternatively 2-8.
• the linear hydroxy endblocked polyorganosiloxanes, linear chloro-endblocked polyorganosiloxanes, or mixtures thereof, and diorganodichlorosilanes are contacted with the aqueous HCl catalyst which facilitates their redistribution to a mixture of cyclic polyorganosiloxanes and chloro-endblocked polyorganosiloxanes of low molecular weight.
• Contact of the catalyst with the linear polyorganosiloxanes and the diorganodichlorosilanes can be affected by standard means for contacting liquids, for example, by a batch process or by a continuous-flow process. The process can be conducted in any standard reactor suitable for mixing corrosive materials.
• the required contact time for the linear hydroxy endblocked polyorganosiloxanes, the linear chloro-endblocked polyorganosiloxanes, the mixtures thereof and the diorganodichlorosilanes with the catalyst to effect redistribution will depend upon such factors as temperature, type of linear polyorganosiloxanes and diorganodichlorosilanes, and concentration of the catalyst. In general, contact times up to 3 hours have been found useful. The preferred contact time is generally less than 30 minutes, most preferably less than 5 minutes.
• the process can be carried out at a temperature between 0-100 °C, but it is preferably conducted at ambient or room temperature, i.e., 20-25 °C (68-77 0 F).
• the amount of the linear hydroxy endblocked polyorganosiloxanes and/or the linear chloro-endblocked polyorganosiloxanes and the amount of the diorganodichlorosilanes that can be used in the redistribution reaction is the volume ratio necessary to generate the desired molecular weight distribution of linear chloro-endblocked polyorganosiloxanes.
• the determination of such volume ratios is within the scope of knowledge of those skilled in the art.
• D3 to Dg represent cyclic siloxanes comprising, respectively, difunctional D units of the formula [(CH3)SiO]3_g.
• D3 to Dg are, respectively, hexamethylcyclotrisiloxane, octamethylcyclotetrasiloxane, decamethylcyclopentasiloxane, dodecamethylcyclohexasiloxane, tetradecamethylcycloheptasiloxane, and hexadecamethylcyclooctasiloxane.
• CEB2 to CEBg represent chloro-endblocked polyorganosiloxanes having chain lengths of 2-8, respectively.
• a mixture was formed by mixing together 98 gram of a linear hydroxy endblocked polydimethylsiloxane and 140 gram of dimethyldichlorosilane Me2SiCl2.
• a Teflon vessel was added 12.72 gram of 37 percent by weight aqueous hydrochloric acid, and 43.13 gram of the mixture of linear hydroxy endblocked polydimethylsiloxane and dimethyldichlorosilane.
• the vessel was sealed and pressurized to 100 psig with gaseous hydrogen chloride.
• the vessel was agitated by hand shaking for 5 minutes to achieve saturation concentrations of aqueous hydrochloric acid at these new conditions and facilitate contact between the two phases.
• a mixture was formed by mixing together 98 gram of a linear hydroxy endblocked polydimethylsiloxane arid 140 gram of dimethyldichlorosilane Me 2 SiCl 2 .
• a Teflon vessel was added 11.5 gram of 37 percent by weight aqueous hydrochloric acid and 58.18 gram of the mixture of linear hydroxy endblocked polydimethylsiloxane and dimethyldichlorosilane.
• the vessel was sealed and pressurized to 100 psig with gaseous hydrogen chloride.
• the vessel was agitated by hand shaking periodically for 30 minutes, to achieve saturation concentrations of aqueous hydrochloric acid at these new conditions and facilitate contact between the two phases.
• a mixture was formed by mixing together 103.61 gram of a hydroxy endblocked linear polydimethylsiloxane and 120.02 gram of dimethyldichlorosilane Me 2 SiCl 2 - To a
• Teflon vessel was added 10.37 gram of 37 percent by weight aqueous hydrochloric acid and 50.9 ⁇ gram of the mixture of linear hydroxy endblocked polydimethylsiloxane and dimethyldichlorosilane.
• the vessel was sealed and pressurized to 100 psig with gaseous hydrogen chloride.
• the vessel was agitated by hand shaking initially to achieve saturation concentrations of aqueous hydrochloric acid at these new conditions, and facilitate contact between the two phases.
• the vessel was then allowed to sit for three hours. The pressure was released and a sample of a chlorosilane/siloxane phase was removed and analyzed. GPC analysis showed that the siloxane chains were shortened. Analysis of the chlorosilane/siloxane mixture Before and After by GC is shown in Table 3.

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• 2006
  • 2006-03-15 WO PCT/US2006/009252 patent/WO2006124106A1/en not_active Ceased
  • 2006-03-15 KR KR1020077026596A patent/KR20080008360A/ko not_active Abandoned
  • 2006-03-15 CN CNA2006800119936A patent/CN101160343A/zh active Pending
  • 2006-03-15 JP JP2008512269A patent/JP2008540797A/ja active Pending
  • 2006-03-15 EP EP06738326A patent/EP1882002A1/en not_active Withdrawn
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