WO2006119900A1 - Disque de meulage pour meule abrasive - Google Patents

Disque de meulage pour meule abrasive Download PDF

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Publication number
WO2006119900A1
WO2006119900A1 PCT/EP2006/004127 EP2006004127W WO2006119900A1 WO 2006119900 A1 WO2006119900 A1 WO 2006119900A1 EP 2006004127 W EP2006004127 W EP 2006004127W WO 2006119900 A1 WO2006119900 A1 WO 2006119900A1
Authority
WO
WIPO (PCT)
Prior art keywords
slip ring
grinding
segments
pumping
elements
Prior art date
Application number
PCT/EP2006/004127
Other languages
German (de)
English (en)
Inventor
Peter Schiebener
Original Assignee
Hans Lingl Anlagenbau Und Verfahrenstechnik Gmbh & Co. Kg
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hans Lingl Anlagenbau Und Verfahrenstechnik Gmbh & Co. Kg filed Critical Hans Lingl Anlagenbau Und Verfahrenstechnik Gmbh & Co. Kg
Priority to EP06724693A priority Critical patent/EP1888301A1/fr
Publication of WO2006119900A1 publication Critical patent/WO2006119900A1/fr

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D7/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
    • B24D7/10—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor with cooling provisions
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D7/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
    • B24D7/06—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor with inserted abrasive blocks, e.g. segmental

Definitions

  • the present invention relates to a slip ring for a grinding wheel for grinding objects (such as bricks or the like).
  • a grinding wheel is a generally circular disc that rotates about a drive axis.
  • a slip ring is arranged or integrated, which has grinding elements with which the objects to be ground are ground.
  • the slip ring is either a separate component that has the abrasive elements, wherein the slip ring can be manufactured separately and then applied to the grinding wheel or attached next to it.
  • the slip ring is an integral part of the grinding wheel, i. The grinding wheel is already manufactured together with the slip rings having the grinding elements.
  • the grinding wheel is driven by the slip ring and rotates while the articles to be ground are transported past it, thereby correspondingly grinding the edges or surfaces of the objects to be ground through the abrasive segments.
  • Some prior art systems use compressed air that is blown or directed outwardly from the center of the grinding wheel to carry these abrasive particles radially outward. This often causes the problem that abrasion of the grinding elements is generated by the transported with the compressed air abrasive particles. The washings generated thereby on the abrasive elements reduce the effective grinding surface of the abrasive segments and consequently have a negative effect on the life of the grinding wheels.
  • the result is an imbalance of the slip ring, as a result of which damage to the machine, the slip ring or the product to be ground may occur.
  • the present invention therefore has the object of providing a grinding wheel for a grinding wheel, with grinding segments for grinding objects, which is designed so that the life is increased and an effective grinding is enabled.
  • the above object is achieved by a slip ring for a grinding wheel according to claim 1.
  • the grinding wheel according to the invention for a grinding wheel comprises grinding elements for grinding objects and pumping segments, wherein the pumping segments are configured and arranged such that during grinding fluid is pumped from inside to outside in the radial direction of the slip ring or the grinding wheel.
  • the present invention is therefore based in particular on the idea to form the pump segments so that a removal of the resulting during grinding abrasive particles without external energy, such. B. compressed air, in the most effective manner possible.
  • the fluid pumped outwardly through the design and arrangement of the pumping segments can be, for example, ambient air, a suitable gas, a suitable liquid or the like.
  • the pump segments are configured and arranged such that the pumping action is generated by an increase in the speed of the fluid during transport radially outward during grinding.
  • radial here refers to the radius of the slip ring or the grinding wheel on which the slip ring is arranged or attached.
  • the pump segments extend over the entire width of the slip ring and form between them each flow channels for the fluid.
  • the flow channels have a constant cross-sectional area.
  • the flow channels may also have a varying cross-sectional area, e.g. B. have an increasing from the inside out or a radially decreasing from the inside to the outside cross-sectional area.
  • the pumping elements as arc segments, z. B. as circular arc elements formed.
  • the pumping elements have a constant curvature.
  • the pumping elements may also have a varying curvature.
  • the grinding elements of the slip ring according to the invention are arranged on the pump segments.
  • the grinding elements can advantageously be arranged only on the radially outer regions of the pump segments.
  • the grinding elements are integrated in the radially outer regions of the pump segments and, alternatively, the grinding elements can also form the radially outer regions of the pump segments.
  • at least a part of the grinding elements extends over the entire width of the slip ring.
  • the following invention further relates to a grinding wheel with a slip ring according to the invention.
  • FIG. 1 shows a schematic side view of an embodiment of a slip ring according to the invention and of a grinding wheel
  • FIG. 3 schematically shows the transport of abrasive particles with a slip ring according to the present invention
  • Fig. 4 shows schematically a side view of a grinding process with a slip ring according to the invention with objects to be ground
  • Fig. 5 shows schematically a longitudinal view of a grinding wheel with a slip ring according to the invention and objects to be ground.
  • Fig. 6 schematically shows a side view of a slip ring with cover
  • FIG. 7 shows schematically a side view of a further embodiment of a grinding wheel according to the invention.
  • FIG. 1 shows a schematic side view of a first exemplary embodiment of a slip ring 1 according to the invention with a grinding wheel 2.
  • the grinding wheel 2 which may also be referred to as a grinding wheel, has a center hole 3 through which the grinding wheel 2 can be mounted on a drive shaft.
  • the slip ring 1 is either an integral part of the grinding wheel 2 or a separately manufactured workpiece that is mounted on the grinding wheel 2 after manufacture and attached thereto.
  • the slip ring 1 has pump segments 4, which are designed and arranged on the slip ring 1, that during the grinding process, the ambient air or other suitable fluid in the radial direction of the grinding wheel 2 is pumped from the inside to the outside.
  • the large arrow next to the center hole 3 of the grinding wheel 2 illustrates the direction of rotation, ie with respect to the plane of the drawing in the clockwise direction
  • the two straight arrows between two pumping segments 4 visualize the flow direction of the pumped fluid.
  • the pumping action is in this case caused according to the present invention without the supply of external energy, ie alone by the design and arrangement of the pumping segments 4 in cooperation with the rotation of the slip ring 1 during the grinding process.
  • the slip ring according to the present invention comprises not only the pumping segments 4 but also grinding elements 17 for grinding objects.
  • the grinding elements 17 are arranged on radially outer regions of the slip ring 1.
  • radially outward means those regions which lie outside in the radial direction of the slip ring 1 or the grinding wheel 2.
  • the grinding elements 17 can either form separate elements which adjoin the pump segments 4 radially on the outside and are arranged, as it were, next to them.
  • the grinding elements 17 can be integrated as inserts in the respective pump segments 4 or placed on them.
  • the grinding elements z. B. as a single abrasive particles such.
  • the grinding elements 17 may also extend over the entire width B of the slip ring.
  • This embodiment is z. B. for small slip rings advantage. It should be noted that usually between the plane of rotation of the slip ring and the grinding wheel and the grinding plane of the objects to be ground an acute angle is present, so that the objects to be ground are contacted only by the radially outer portions of the slip ring 1, so that need only be arranged in this area grinding elements 17.
  • the pumping segments 4 are configured and arranged such that the pumping action is generated by an increase in the speed of the fluid during transport radially outward during grinding.
  • the pump segments 4 extend over the entire width B of the slip ring 1 and form between them each flow channels 14 for the fluid.
  • the pump segments 4 are arranged and designed such that the radially further inwardly lying areas of the pump segments 4 lead during operation, the more outer areas. This can be seen for example in Fig. 4, where an inventive slip ring 2 is shown together with objects to be ground 5.
  • This pumping effect is enhanced if the flow channels and the pump segments and the inner radial region of the grinding wheel 2 are covered.
  • a part of the cover may be caused by the objects 5 to be ground, as shown in the longitudinal view in Fig. 5. Since the objects to be ground 5 cover the lower portion of the slip ring 2 and the pump segments 4, fluid, in the example shown, ambient air from the upper regions and sucked from outside the grinding wheel 2, as indicated by the arrow 9.
  • This effect can be enhanced if further covers are also present in the upper part of the grinding wheel 2.
  • An example of this is shown in Fig. 6, which schematically shows a side view of a slip ring 1 according to the invention with the objects 5 to be ground according to FIG.
  • a housing cover 18, which optionally an exhaust for the fluid may be present.
  • a conveyor belt 19 with pressure stations for generating a pressure on the objects 5 to be ground and a conveyor belt 20 below the objects 5, which transports them past the grinding wheel 1 while they are being ground.
  • the arrow in the lower region of the housing cover 18 illustrates how ambient air is drawn in from the outside between the housing cover 18 and the conveyor belt 19.
  • the shape of the pumping segments 4 is such that the pumping segments 4 are formed as arcuate segments, each pumping segment 4 having a substantially constant width b.
  • the pump segments 4 may have a radially increasing width b from the inside to the outside or a width b decreasing radially from the inside to the outside.
  • the curved shape of the pumping segments 4 can be generated, for example, by a constant curvature of the outer edges 12, 13.
  • the flow channels 14 each have a cross-sectional area which is the same radially from the inside to the outside or possibly even increases.
  • the cross-sectional area of the flow channels 14 decreases radially from the inside to the outside.
  • the cross-sectional area of the flow channels 14 is essentially determined by the geometric configuration of the pump segments 4. If, as shown in Fig. 1, the width b of the pumping segments 4 is substantially constant, the width of the flow channels increases from the inside to the outside. In order to achieve a constant cross-sectional area of the flow channels 14, therefore, the height of the pump segments 4 must decrease accordingly from the inside to the outside.
  • the pump segments 4 have the narrowest possible width, since in this way optimum results are achieved with regard to the pumping action and the removal of abrasive particles from the inside to the outside.
  • FIG. 2 is schematically the transport of abraded abrasive particles
  • the present invention not only allows a pumping action without supplying additional external energy, as it is necessary for compressed air, but also allows transport of abrasive particles 15 along the side walls of the pumping segments 4 and thus also on the integrated into the outer regions grinding elements 17, without any abrasion, as shown schematically in Fig. 3.
  • An abrasive particle 15 is entrained radially from the inside to the outside by the pumped fluid and slides along the inside wall of a pumping segment 4, as shown by arrows 7 and 8. Due to the greatly reduced momentum exchange compared to the prior art of FIG. 2, abrasion of the abrasive elements 17 is effectively reduced.
  • FIG. 7 shows a schematic plan view of a further possible embodiment of a slip ring 1 according to the invention.
  • the embodiment of the slip ring 1 according to the invention shown in FIG. 7 comprises, similar to the embodiment shown in FIG. 1, a number of pump segments 4 extending from the inner radius of the slip ring 1 extend to the outer radius. At the radially outer regions of the pump segments 4 grinding elements 17 are arranged or integrated. It should be noted at this point that the embodiments and functions explained with reference to FIGS. 1 to 5 completely apply to the embodiment of FIG. 7 and are to be transmitted.
  • grinding elements 17 which are arranged on the outer regions of the slip ring 1 between those grinding elements which are arranged on or adjacent to the pump segments 4.
  • exposed grinding elements 17 are therefore arranged on the radially outer outlet openings of the flow channels 14.
  • the grinding elements 17 are arranged so that their longitudinal axes parallel to the direction of flow of the fluid at the outlet openings of the flow channels 14. As can be seen in FIG. 7, the longitudinal axis of the grinding elements 17 is at an acute angle to the respective tangential direction on the outer radius of the slip ring 1b. It should generally be noted in the slip ring according to the invention that the grinding elements 17 as little as possible the fluid and abrasive particles transported from the inside to the outside To oppose resistance. Although in Fig.
  • the abrasive elements 17 have a rectangular end on their radially inner sides, it is advantageous in practice if a tapered end, for example a trapezoidal end, is provided to resist as little resistance as possible to the fluid being pumped outwardly , The same applies to the grinding elements 17, which are arranged on the outer regions of the pump segments 4. Again, a smooth transition between the pumping segments 4 and the abrasive segments 17 should be made without edges or the like are formed, as shown in the schematic representation of FIG. 7.
  • the orientation of the pump segments 4 and grinding elements 17 is such that the radially inner regions lead the radially outer regions in the direction of rotation of the slip ring 1.
  • the specific orientation and design of the pumping segments 4 with respect to the entry angle (radially inward) and exit angle (radially outward) depend on the size of the slip ring 1 and the specific requirements.
  • a goal is to arrange the pumping segments 4 on the radially inner side with such an angle that the relative speed between the fluid and the pumping segment 4 is minimal.
  • An essential factor here is the cross-sectional area of the flow channels 14 at the inlet and outlet.
  • the present invention enables targeted entrainment and transport of loose abrasive particles 15 from the center of the grinding wheel 2 and the grinding wheel outwardly through the flow channels 14 without damaging the abrasive segments 17. Furthermore, the flow of fluid past the pump segments 4 through the flow channels 14 allows for increased cooling of the abrasive segments 4. Furthermore, there is a reduced heat load on the surfaces of the pump segments 4 by short engagement lengths during grinding and by convection and circulation of the fluid on the surface of the segments 4 caused by the flow past, wherein the object to be sanded acts like a stationary housing cover disk during pumping.
  • the abrasion of the abrasive segments 17 by the abrasive particles is greatly reduced by the reduced impulse load because the impact angle of the abrasive particles 15 on the abrasive segment 17 is greatly reduced.
  • the abrasive particles 15 are drawn in the flow channels 14 by means of the main flow of the fluid through the channel or prevented by the boundary layer flows on the surfaces of the pump segments 4 from a direct contact.

Abstract

La présente invention concerne un disque de meulage (1a, 1b) pour une meule abrasive (2), comprenant des éléments de meulage (17) conçus pour meuler des objets, ainsi que des segments de pompe (4) conçus et placés de manière à pomper un fluide lors du meulage, dans la direction radiale du disque de meulage ou de la meule abrasive, de l'intérieur vers l'extérieur.
PCT/EP2006/004127 2005-05-06 2006-05-03 Disque de meulage pour meule abrasive WO2006119900A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP06724693A EP1888301A1 (fr) 2005-05-06 2006-05-03 Disque de meulage pour meule abrasive

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
DE102005021037 2005-05-06
DE102005021037.6 2005-05-06
DE102005043548.3 2005-09-13
DE102005043548A DE102005043548A1 (de) 2005-05-06 2005-09-13 Schleifring für ein Schleifrad

Publications (1)

Publication Number Publication Date
WO2006119900A1 true WO2006119900A1 (fr) 2006-11-16

Family

ID=37111575

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2006/004127 WO2006119900A1 (fr) 2005-05-06 2006-05-03 Disque de meulage pour meule abrasive

Country Status (3)

Country Link
EP (1) EP1888301A1 (fr)
DE (1) DE102005043548A1 (fr)
WO (1) WO2006119900A1 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1832386A1 (fr) * 2006-03-09 2007-09-12 Hans Lingl Anlagenbau und Verfahrenstechnik GmbH & Co. KG Roue abrasive destinée au traitement par enlèvement de copeaux d'objets, en particulier de pierres naturelles ou artificielles
DE102008027141A1 (de) 2008-05-30 2009-12-03 Flex-Elektrowerkzeuge Gmbh Schleifscheibe
JP2018199197A (ja) * 2017-05-29 2018-12-20 株式会社アライドマテリアル 超砥粒ホイール

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102009007083A1 (de) 2009-02-02 2010-08-05 Hans Lingl Anlagenbau Und Verfahrenstechnik Gmbh & Co. Kg Schleifmaschine zum Planschleifen von Bauelementen aus keramischem oder ähnlichem oder ähnlichem Material, insbesondere von Ziegelsteinen

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB686260A (en) * 1950-05-17 1953-01-21 William Ewart Davies Improvements relating to rotary cutting tools for example grinding wheels

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE834518C (de) * 1950-04-15 1952-03-20 Dieko Bruins Dipl Ing Schleifrad mit Selbstkuehlung
DE1972811U (de) * 1967-09-02 1967-11-16 Schlageter Bayerische Maschf Fertigbearbeitungsscheibe fuer werkstuecke aus stein oder kunststein in flaechenbearbeitungsmaschinen.
DE1910485A1 (de) * 1969-03-01 1970-09-17 Emil Wittern Schleifwerkzeug mit gekuehlter Arbeitsflaeche
KR100247439B1 (ko) * 1998-03-07 2000-04-01 강남조 다이아몬드팁 절삭휠
KR100433194B1 (ko) * 2001-02-19 2004-05-28 이화다이아몬드공업 주식회사 편마모방지용 세그먼트를 갖는 연마휠

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB686260A (en) * 1950-05-17 1953-01-21 William Ewart Davies Improvements relating to rotary cutting tools for example grinding wheels

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP1888301A1 *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1832386A1 (fr) * 2006-03-09 2007-09-12 Hans Lingl Anlagenbau und Verfahrenstechnik GmbH & Co. KG Roue abrasive destinée au traitement par enlèvement de copeaux d'objets, en particulier de pierres naturelles ou artificielles
DE102008027141A1 (de) 2008-05-30 2009-12-03 Flex-Elektrowerkzeuge Gmbh Schleifscheibe
JP2018199197A (ja) * 2017-05-29 2018-12-20 株式会社アライドマテリアル 超砥粒ホイール

Also Published As

Publication number Publication date
EP1888301A1 (fr) 2008-02-20
DE102005043548A1 (de) 2006-11-09

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