WO2006080775A1 - A manufacturing method of machinery parts for linear motion and linear bushing manufactured by the above method - Google Patents

A manufacturing method of machinery parts for linear motion and linear bushing manufactured by the above method Download PDF

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Publication number
WO2006080775A1
WO2006080775A1 PCT/KR2005/004545 KR2005004545W WO2006080775A1 WO 2006080775 A1 WO2006080775 A1 WO 2006080775A1 KR 2005004545 W KR2005004545 W KR 2005004545W WO 2006080775 A1 WO2006080775 A1 WO 2006080775A1
Authority
WO
WIPO (PCT)
Prior art keywords
flange
outer sleeve
welding
coupled
high energy
Prior art date
Application number
PCT/KR2005/004545
Other languages
English (en)
French (fr)
Inventor
Moon Young Jin
Choong Rae Cho
Dong Hyun Cho
Geun Young Kim
Original Assignee
Samick Precision Ind. Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Samick Precision Ind. Co., Ltd. filed Critical Samick Precision Ind. Co., Ltd.
Priority to MX2007008216A priority Critical patent/MX2007008216A/es
Priority to JP2007553024A priority patent/JP2008528294A/ja
Priority to CN2005800472317A priority patent/CN101111345B/zh
Publication of WO2006080775A1 publication Critical patent/WO2006080775A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P13/00Making metal objects by operations essentially involving machining but not covered by a single other subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K33/00Specially-profiled edge portions of workpieces for making soldering or welding connections; Filling the seams formed thereby
    • B23K33/004Filling of continuous seams
    • B23K33/006Filling of continuous seams for cylindrical workpieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20Bonding
    • B23K26/21Bonding by welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20Bonding
    • B23K26/21Bonding by welding
    • B23K26/24Seam welding
    • B23K26/28Seam welding of curved planar seams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass

Definitions

  • the present invention relates to a manufacturing method of a flanged type linear bushing, which includes machining an edge of an outer sleeve at a predetermined angle for a smooth coupling between a flange and the outer sleeve, coupling the flange and outer sleeve, welding the coupled portion with high energy beam or welding the coupled portion with high energy beam of good linearity while feeding filler metal to a welding site, and a flanged type linear bushing manufactured by the above method.
  • a flanged type linear bushing is manufactured by a cold forging method, a brazing bonding method, a adhesive bonding method, a shrink fitting method, a method for screwing an outer sleeve and a flange, a wedge and nut assembling method, and a snap ring fixing method.
  • the cold forging method has several problems since a manufacturing process is complicated. If uniform and stable structure is not obtained by relieving of stress generated during the cold forging and annealing of fibrous structure, the cold forging process causes difficulty on materials to having a good turning performance, surface evenness, and mechanical properties due to the stress resulted from carburization for hardness.
  • Copper brazing is one of the most used method in metal bonding, but has a problem in that it causes lowering of strength of the parent metal, lowering of surface hardness and increasing brittleness since material is deformed and decarburized during brazing due to required high temperature for the melt flow of copper. Furthermore, the adhesive bonding method has several problems since it is very difficult to control appropriate surface roughness, tolerance of dimension, maintenance of clean surface and environmental pollution from bonding material. The method for screwing the outer sleeve and the flange has a problem in that process costs are expensive since the process must be precise, and the screw joint may be loosened during use.
  • a manufacturing method of a flanged type linear bushing which includes the steps of: machining an edge of an outer sleeve at a predetermined angle for a smooth coupling between a flange and the outer sleeve; forming a recess on the outer periphery of the outer sleeve in uniform depth and width in consideration of thickness of the outer sleeve for an easy laser welding after coupling the flange and the outer sleeve with each other; machining an inside edge of a flange along with inner circle of a flange in a form corresponding to the recess formed on the outer sleeve to permit the easy laser welding; coupling the flange and the outer sleeve manufactured by the above steps; and welding the outer sleeve with recess and the flange with inside edge cut which are coupled with each other, with high energy beam, or welding the coupled portion with high energy beam of good linearity
  • a manufacturing method of a flanged type linear bushing which includes the steps of: machining an edge of an outer sleeve at a predetermined angle for a smooth coupling between a flange and the outer sleeve; forming a recess on the outer periphery of the outer sleeve in uniform depth and width in consideration of thickness of the outer sleeve for permitting an easy laser welding after coupling the flange and the outer sleeve with each other; machiningthe inside edge of flange along with inner circle of flange in a form corresponding to the recess formed on the outer sleeve to permit the easy laser welding; coupling the flange and the outer sleeve manufactured by the above steps; and welding the coupled portion, where the recess formed on the outer sleeve and the structure formed on the flange are coupled with each other, with high energy beam, or welding the coupled portion with high energy beam of good linearity while feeding
  • the present invention can improve productivity through automation and reduce manufacturing costs since the outer sleeve and the flange are separately designed and manufactured and integrally coupled with each other and the coupled portion is easily welded with high energy beam of good linearity, for example, laser.
  • the present invention can save management expenses by reducing stock quantities of components in comparison with the integrated type linear bushing made by the brazing bonding method and the cold forging method since the outer sleeve and the flange are separately manufactured and can be supplied when they are needed to be coupled and welded with high energy beam of good linearity.
  • the present invention can minimize deformation of a welded portion and obtain good welding performance since high energy is supplied only to the tiny area of welded site in a short time of period using high energy beam. It is necessary to design and manufacture a flange and an outer sleeve in a structure to have no influence on the outward appearance and operation of using before they are welded with high energy beam of good linearity.
  • the present invention can further prevent or minimize defects generated by thermal stress of welding when the outer sleeve and the flange are coupled and welded with each other with high energy beam of good linearity, since a stress buffering structure capable of absorbing stress generated by welding is formed adjacent to a welding position at the flange.
  • the present invention can strengthen the welded portion and provide good welding performance by absorbing stress generated during direct welding of outer sleeve and flange, of which materials have different compositions, respectively.
  • the filler metal made of alloy (nickel, chrome, and others) and having a predetermined diameter is located and fed on the coupled site between the flange and the outer sleeve if necessary so that the filler metal is co-melted with the materials of coupled portion by high energy beam and penetrated into the coupled portion.
  • FlG. 1 is a view showing a state where a flange and an outer sleeve according to the present invention are coupled with each other (the flange is welded and fixed at the middle of the outer sleeve);
  • FlG. 2 is a view showing a state where the flange and the outer sleeve according to the present invention are coupled with each other (the flange is welded and fixed at the end of the outer sleeve);
  • FlG. 3 is a view showing a position of filler metal is feeding on a welding site in order to minimize stress generated during direct welding of outer sleeve and flange, of which materials have different compositions, respectively;
  • FlG. 4 is a view showing a size and a form of the filler metal and high energy beam located at the coupled site when the flange and the outer sleeve are welded with each other according to the present invention.
  • [25] 15 example of various trenched forms of welding portion between the flange and the outer sleeve for providing easy and good welding
  • [26] 21 buffering structure capable of absorbing stress generated when high energy beam is supplied into the coupled portion
  • a flanged type linear bushing is manufactured by mechanically coupling an outer sleeve and a flange without forming a special structure for permitting an easy welding in order to simplify a manufacturing process, and welding the coupled portion with high energy beam.
  • the method for manufacturing the flanged type linear bushing includes the steps of: a) machining an edge of the outer sleeve at a predetermined angle for a smooth and mechanical coupling between the flange (12) and the outer sleeve (11) which are manufactured separately; b) forming a right angle between the plane of flange and the axis outer sleeve by mechanically coupling the flange and the outer sleeve with each other; and c) welding the coupled site between the outer sleeve and the flange with high energy beam (laser or electron beam) which has good linearity.
  • the step a) is for the easy coupling of coupling the flange and the outer sleeve, and the step a) can be omitted in consideration of an economical efficiency if it is not necessary.
  • FlG. 1 is a view showing a state where a flange and an outer sleeve according to the present invention are coupled with each other (in the case where the flange is welded and fixed at the middle portion of the outer sleeve),
  • FlG. 2 is a view showing a state where the flange and the outer sleeve according to the present invention are coupled with each other (in the case where the flange is welded and fixed at the end portion of the outer sleeve), FlG.
  • FIG. 3 is a view showing a position of filler metal fed on a welding portion beforethe coupled portion between the flange and the outer sleeve is welded in order to minimize stress generated during direct welding of outer sleeve and flange, of which materials have different compositions, respectively, and FlG. 4 is a view showing a size and a form of the filler metal and high energy beam located at the coupled site when the flange and the outer sleeve are welded with each other according to the present invention.
  • the outer sleeve and the flange are respectively designed and manufactured in such a way that they can be coupled with each other.
  • flanged type linear bushing is manufactured by welding the flange and the outer sleeve with high energy beam of good linearity.
  • a method for manufacturing the outer sleeve includes the steps of: cutting a raw material to a necessary size; turning it to obtain the inner and outer diameters of a desired size; heat treating it to have a necessary hardness; barreling it to remove burr generated during the turning process after the heat treatment; grinding it to obtain precise dimensions and surface roughness using a grinder; and cleaning it to remove oil or fine dust coming from the grinding process.
  • a method for manufacturing the flange includes the steps of: heat treating a raw material to remove the micro-cracks of the material and enhance a process capability, cutting it to a necessary size; turning and milling it to obtain desired size and form; and cleaning it.
  • a conventional brazing bonding has been used copper as a brazing filler metal, but has a disadvantage in that it causes lowering of strength of the parent metal, lowering of surface hardness and increasing brittleness due to deformation and decarburization of the material after brazing since the temperature for the melt flow of copper is high (1000°C to 1200°C). So, to solve the above problem, additional heat treatment (800°C to 900°C) has to be done before grinding and cleaning the material after bonding of the outer sleeve and the flange.
  • the shape of outer sleeve and the flange are pre-designed and manufactured during the machining processto form a specific trenched structure after coupling ofthe flange and the outer sleeve for easy and convenient welding.
  • the flange and the outer sleeve according to the present invention can have various shape or recessed structure to form a trenched structure (15) of coupled portion after coupling so that the respectively manufactured flange and outer sleeve can be easily welded with high energy beam (24) of good linearity without having any trouble of welding and application of the flanged type linear bushing.
  • the insertion and press fitting process is important step for precise coupling of the structures formed on the flange and the outer sleeve with each other, before welding high energy beam is carried out.
  • a filler metal (22) (a thin wire type) of a predetermined diameter can be fed onto the coupled site between the flange and the outer sleeve, when welding is carried out, so as to prevent or minimize defects of the welded portion and provide good welding.
  • the filler metal (22) is made of alloy (nickel, chrome, and so on) capable of absorbing stress, and stress may be generated during direct welding of me- chanically coupled outer sleeve and flange, of which materials have different compositions, respectively.
  • the filler metal isco-melted with the materials of coupled portion by high energy beam and penetrated into the coupled portion and release the stress.
  • the flanged type linear bushing can be manufactured by simple adjusting an incidence angle of high energy beam instead of forming the structure to permit the easy coupling and welding between the outer sleeve and the flange.
  • the welding of the coupled portion according to the present invention can be carried out uniformly using means for rotating a weldment, or moving a head of a welding machine generating high energy beam, or means for moving both of the weldment and the head of the welding machine.
  • means for rotating a weldment or moving a head of a welding machine generating high energy beam, or means for moving both of the weldment and the head of the welding machine.
  • the first preferred embodiment of the present invention relates to a method for manufacturing the flanged type linear bushing using high energy beam of good linearity by machining an inside edge of the flange.
  • the method for manufacturing the flange type linear bushing includes the steps of: a) machining an inside edge of flange along with inner circle of flange, which will be coupled with an outer sleeve, in order to get easiness of coupling and good welding, and also in order to eliminate the interference of protruding melted and welded surface of flanged linear bushing with a reference plane of application base when it is installed; b) mechanically coupling the outer sleeve with the processed flange at a right angle between the plane of flange and the axis of outer sleeve to each other; and c) welding the coupled portion of the inside edge machinedflange and the outer sleeve, using high energy beam of good linearity.
  • the second preferred embodiment of the present invention relates to a method for manufacturing the flanged type linear bushing including the steps of forming various structures for permitting easy mechanical coupling and welding of an outer sleeve and a flange with each other, and welding the coupled portion with high energy beam after precise coupling.
  • the method for manufacturing the flanged type linear bushing includes the steps of: a) machining an edge of the outer sleeve at a predetermined angle for a mechanically smooth coupling of the outer sleeve with the flange; b) forming a recess on the outer periphery of the outer sleeve in predetermined depth and width in consideration of thickness of the outer sleeve to permit an easy access of high energy beam (laser or electron beam) of good linearity and a good welding after the coupling between the flange and the outer sleeve; c) machining an inside edge of flange along with inner circle of flange to form a required structure for an easy mechanical coupling and an easy laser welding; and d) mechanically coupling the outer sleeve and the flange which are respectively prepared in necessary forms and sizes through the above process to coincide the recess of the outer sleeve and the structure of the flange with each other, and locating the axi
  • the recess of the outer sleeve and the machined structure of the flange may have various forms according to the use purpose of the flange and a position coupled with the outer sleeve. That is, the recess of the outer sleeve and the structure of the flange are not restricted to one form, and may form various structures (15) and sizes (round type, inclined type, tiered type, valley type, and so on)in consideration of easy and good welding, outward appearance after welding, relief of stress, and so on. And, the flange itself can be manufactured in various forms such as a round form, an oval form, a square form or a rectangular form according to the application and location of use. Moreover, the flange can be located at the end or middle portion of the outer sleeve and coupled with other structure according to the length and use purpose.
  • a stress buffering structure for absorbing stress due to the welding may be formed adjacent to the welding site at the flange in order to further prevent or minimize defects which may be caused by thermal stress due to high energy when the outer sleeve and the flange are coupled and welded with high energy beam of good linearity.
  • the step a) for forming the structure for the easy coupling between the flange and the outer sleeve can be omitted in consideration of an economical efficiency.
  • the third preferred embodiment of the present invention relates to a method for manufacturing a flanged type linear bushing by utilizing a filler metal to prevent defect of the welded portion and provide good welding of coupled portion, since the filler metal can absorb the stress generated due to the high energy of welding by co-melting of filler metal with the materials of coupled portion and penetrating into the welded portion between a flange and an outer sleeve which are made of materials with different compositions, respectively.
  • the method for manufacturing a flanged type linear bushing using the filler metal in the first preferred embodiment further includes the steps of: c) closely locating the filler metal, which is made of alloy and has a predetermined diameter, to the coupled site (23) between the flange and the outer sleeve; and d) welding by co-melting of filler metal with the materials of coupled portion and penetrating into the welded portion using high energy beam (laser or electron beam) of good linearity while continuously feeding the filler metal to the coupled site.
  • high energy beam laser or electron beam
  • the method for manufacturing a flanged type linear bushing using the filler metal in the second preferred embodiment further includes the steps of: e) closely locating the filler metal, which is made of alloy and has a predetermined diameter, to the coupled site (23) between the flange and the outer sleeve; and f) welding by co-melting of filler metal with the materials of coupled portion and penetrating into the welded portion using high energy beam (laser or electron beam) of good linearity while continuously feeding the filler metal to the coupled site.
  • high energy beam laser or electron beam
  • the fourth preferred embodiment of the present invention relates to a method for manufacturing a flanged type linear bushing without having any interference of protruding welded surface of flanged linear bushing with a reference plane of application base when it is installed, in the first embodiment and the third embodiment, by utilizing a trenched structure which is formed by coupling of the recessed outer sleeve and the machining processed flange, as referring to FIGS.
  • the method for manufacturing the flanged type linear bushing includes the steps of: a) coupling the outer sleeve with the flange by fitting, as can be referred in Fig. 1 and Fig.
  • a protrusion of welded area is located below the plane of flange in the flanged linear bushing, it can be easily obtai ned the flange type linear bushing without having any interference of protruding welded surface of flanged linear bushing with a reference plane of application base when it is installed.
  • the filler metal serves to minimize defects by considerably absorbing stress generated due to high energy to the welded area between the outer sleeve and the flange which are made of materials with different compositions, respectively, and to provide strong and good welding efficiency by being co-melted with the materials of coupled portion and penetrated into the welded portion using high energy beam (laser or electron beam) of good linearity
  • the flange and the outer sleeve are separately manufactured. After that, when a consumer selects the flange and the outer sleeve, the selected flange and outer sleeve are mechanically and simply coupled with each other, and then the coupled portion between the flange and the outer sleeve is welded.
  • the filler metal made of alloy and having the predetermined diameter is closely located to the coupled site in a state where the flange and the outer sleeve are mechanically coupled with each other, and then, welded with high energy beam of good linearity so that the filler metal is co-melted with the materials of coupled portion and penetrated into the coupled portion, whereby the present invention can minimize defects of the welded portion and provide good welding efficiency since the filler metal absorbs stress generated from the welded portion between the flange and the outer sleeve by high energy.
  • high energy welding used for coupling the outer sleeve and the flange with each other can be carried out by TIG welding, electron beam welding, and various high output laser.
  • the filler metal is made of alloy material in consideration of the materials of the outer sleeve and the flange, and the diameter (thickness) of the filler metal is smaller than that of high energy beam of linearity which arrives at the coupled site when the outer sleeve and the flange are welded, so that the filler metal is completely melted with the materials of coupled portion and penetrated into the coupled portion during welding.
  • High energy beam of good linearity has to minimize deformationof the welded portion and provide good welding efficiency when high output laser or electron beam is radiated to the welded site.
  • any kind of high output laser can be useful to accomplish the purpose the present invention, such as Nd-YAG laser (CW or pulse type, initial high output pulse laser, and so on).
  • the present invention can improve productivity through automation and reduce manufacturing costs since the outer sleeve and the flange are separately designed, manufactured and integrally coupled with each other, and the coupled portion is easily welded with high energy beam of good linearity, such as a laser.
  • the present invention can reduce quantities in stocks of components and management expenses in comparison with the integrated type linear bushing by the brazing bonding method and the cold forging method since the outer sleeve and the flange are separately manufactured and can be supplied in a state where they are coupled and welded with high energy beam of good linearity if necessary.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Welding Or Cutting Using Electron Beams (AREA)
  • Laser Beam Processing (AREA)
PCT/KR2005/004545 2005-01-27 2005-12-26 A manufacturing method of machinery parts for linear motion and linear bushing manufactured by the above method WO2006080775A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
MX2007008216A MX2007008216A (es) 2005-01-27 2005-12-26 Metodo de manufactura de partes de maquinaria para movimiento lineal y casquillo lineal manufacturado mediante el metodo anterior.
JP2007553024A JP2008528294A (ja) 2005-01-27 2005-12-26 直線運動用機械部品の製造方法及びその方法によって製造されたリニアブッシング
CN2005800472317A CN101111345B (zh) 2005-01-27 2005-12-26 一种使用激光制造凸缘式线性衬套的方法以及通过该方法制造的凸缘式线性衬套

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR10-2005-0007378 2005-01-27
KR1020050007378A KR100525066B1 (ko) 2005-01-27 2005-01-27 직선운동용 기계부품의 제조방법 및 그 방법에 의하여 제조된 리니어 부싱

Publications (1)

Publication Number Publication Date
WO2006080775A1 true WO2006080775A1 (en) 2006-08-03

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Application Number Title Priority Date Filing Date
PCT/KR2005/004545 WO2006080775A1 (en) 2005-01-27 2005-12-26 A manufacturing method of machinery parts for linear motion and linear bushing manufactured by the above method

Country Status (6)

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JP (1) JP2008528294A (cs)
KR (1) KR100525066B1 (cs)
CN (1) CN101111345B (cs)
CZ (1) CZ306549B6 (cs)
MX (1) MX2007008216A (cs)
WO (1) WO2006080775A1 (cs)

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CN107035909B (zh) * 2016-02-03 2019-09-10 浙江三花制冷集团有限公司 一种电磁阀
CN111299895A (zh) * 2019-12-09 2020-06-19 国家能源集团泰州发电有限公司 一种降低缝隙密封焊接残余应力的焊接结构及工艺
US11572114B2 (en) 2020-03-10 2023-02-07 Caterpillar Inc. Track assembly bushing having a wear member
CN112658605B (zh) * 2020-12-11 2022-03-25 无锡市星达石化配件有限公司 超大外圆法兰加工工艺

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JPS59189092A (ja) * 1983-04-12 1984-10-26 Toshiba Corp パイプとフランジのレ−ザ溶接方法
JPH01186280A (ja) * 1988-01-19 1989-07-25 Mitsui Constr Co Ltd 鉄骨の溶接方法
JPH04200887A (ja) * 1990-11-30 1992-07-21 Hitachi Ltd 管状容器の製作方法

Also Published As

Publication number Publication date
KR100525066B1 (ko) 2005-10-31
CZ2007495A3 (cs) 2007-12-05
CN101111345B (zh) 2010-07-28
JP2008528294A (ja) 2008-07-31
CZ306549B6 (cs) 2017-03-08
CN101111345A (zh) 2008-01-23
MX2007008216A (es) 2007-11-06

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