WO2005108054A2 - Spacer fabric - Google Patents

Spacer fabric Download PDF

Info

Publication number
WO2005108054A2
WO2005108054A2 PCT/US2005/011435 US2005011435W WO2005108054A2 WO 2005108054 A2 WO2005108054 A2 WO 2005108054A2 US 2005011435 W US2005011435 W US 2005011435W WO 2005108054 A2 WO2005108054 A2 WO 2005108054A2
Authority
WO
WIPO (PCT)
Prior art keywords
layer
fabric
approximately
fibers
cover layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2005/011435
Other languages
English (en)
French (fr)
Other versions
WO2005108054A3 (en
Inventor
Michael Schindzielorz
John Pruitt
Carl Wagner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Highland Industries Inc
Original Assignee
Highland Industries Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US10/829,397 external-priority patent/US7276275B2/en
Application filed by Highland Industries Inc filed Critical Highland Industries Inc
Priority to GB0622585A priority Critical patent/GB2428021A/en
Priority to CN2005800193963A priority patent/CN101005944B/zh
Priority to DE112005000946T priority patent/DE112005000946T5/de
Priority to JP2007509490A priority patent/JP5385529B2/ja
Publication of WO2005108054A2 publication Critical patent/WO2005108054A2/en
Publication of WO2005108054A3 publication Critical patent/WO2005108054A3/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C7/00—Parts, details, or accessories of chairs or stools
    • A47C7/62—Accessories for chairs
    • A47C7/72—Adaptations for incorporating lamps, radio sets, bars, telephones, ventilation, heating or cooling arrangements or the like
    • A47C7/74—Adaptations for incorporating lamps, radio sets, bars, telephones, ventilation, heating or cooling arrangements or the like for ventilation, heating or cooling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/026—Knitted fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/32—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed at least two layers being foamed and next to each other
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/56—Heating or ventilating devices
    • B60N2/5607—Heating or ventilating devices characterised by convection
    • B60N2/5621—Heating or ventilating devices characterised by convection by air
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/56—Heating or ventilating devices
    • B60N2/5607—Heating or ventilating devices characterised by convection
    • B60N2/5621—Heating or ventilating devices characterised by convection by air
    • B60N2/5657—Heating or ventilating devices characterised by convection by air blown towards the seat surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/58—Seat coverings
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/02—Pile fabrics or articles having similar surface features
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00—Condition, form or state of the layers or laminate
    • B32B2305/02—Cellular or porous
    • B32B2305/026—Porous
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/724—Permeability to gases, adsorption
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/23907—Pile or nap type surface or component
    • Y10T428/23914—Interlaminar

Definitions

  • Figure 4 is a sectional view of a seat according to an embodiment of the present invention.
  • Figure 5 is a sectional view of the material according to an embodiment of the present invention.
  • the spacer fabric layer 20 is configured to allow air to flow through the material and remove or evaporate moisture from an outer surface.
  • the cover layer 30 is attached to the first fabric layer 22.
  • the cover layer 30 may be a continuous material and include perforations 32 which allow for fluid (i.e. air, moisture and / or climate controlled forced air) to flow through the layer.
  • the perforations shown 32 in the drawings are exemplary only and may be in different locations or sizes.
  • the spacer fabric 20 may be approximately 4 to 60 mm in thickness. According to another embodiment of the invention, the thickness of the spacer fabric may be 6 to 30 mm. Preferably, the thickness of the spacer fabric 20 is about 8 to about 12 mm.
  • the denier of the pile yarn may be approximately 30 to 1200 denier.
  • the denier of the pile yarn may be 100 to 900.
  • the denier of the pile yarn is about 150 to about 600.
  • the first fabric layer 22 of the spacer fabric 20 may be of any configuration, but is preferably a close-knit arrangement.
  • the second fabric layer 26 is preferably a open mesh, honeycomb surface structure, but may be configured to be any suitable structure.
  • the denier of the yarn in the first and second fabric layers may be 40 to 1200.
  • the denier of the yarn in the first and second fabric layers may be 100 to 900.
  • the denier of the yarn in the first and second fabric layers is about 150 to about 600.
  • the second fabric layer 26 includes a first portion 23 for air supply or air removal which is made with the greatest possible air permeability (shown in Figure 7).
  • the first fabric layer 22 may include a second portion 25 that is made with reduced air permeability, as shown in Figure 6.
  • the second portion 25 is aligned opposite the first portion 23.
  • both the first 23 and second 25 portions are generally circular.
  • the second portion 25 is adjoined by a third portion 29 which has increased air permeability as the distance increases from the second portion 23.
  • the third portion 29 and adjacent portions 29a are generally annular and continue to increase in air permeability the farther from the second portion 23.
  • the porous material 15 may comprise a reticulated foam or a nonwoven textile.
  • the cover layer 30 attaches to one side of the porous material 15.
  • the cover layer 30 is attached to a side of the porous material layer 15 by lamination.
  • the cover layer 30 may be laminated onto the porous material layer 15 by any suitable method such as, for example, thermoplastic laminates, thermoset processes, cold laminating, or a UN curable adhesion system.
  • the material 10 has improved wear characteristics.
  • the cover layer 30 has less mobility in comparison to the porous material layer 15. In other words, according to the present invention, there is less relative movement between the cover layer 30 and the porous material layer 15.
  • the cover layer 30 does not slide relative to the adjoining porous material layer 15. Accordingly, the life of the fabric 10 is increased. Furthermore, the seam strength of the fabric 10, as may be tested by a needle pullout test, is increased due to the attachment of the cover layer 30 to the porous material layer 20.
  • a specific sample of laminated space fabric according to an embodiment of the present invention has an unloaded thickness of 10 mm.
  • the thickness of the material gradually reduces at a generally linear rate.
  • the thickness of the fabric is reduced from about 9 mm to about 8 mm as the load increases from 25 to 175 Newtons.
  • the material is configured to resist a reduction of thickness greater than 20 percent for applied loads less than about 150 Newtons.
  • the material 10, according to another embodiment of the invention is configured to exhibit Hookean behavior.
  • the material 10 can offer a linear response to loading over a tested range.
  • other conventional materials display asymptotic behavior and will undergo no further compression; resulting in incompressible solids.
  • the exemplary material 10 is configured to have an air flow in the range of 80 to 275 CFM under pressure in the range of about 40 to about 200 Pa, when compressed to a thickness of 7.11 mm.
  • the exemplary material 10 allows for an air flow in the range of approximately 80 to about 210, under pressure in the range of about 40 to about 200 Pa when compressed to a thickness of 6.1 mm.
  • Table 1 [0051] As shown in Table 1, characteristics for exemplary material compressed to both 4.8 mm and 3.8 mm thicknesses are disclosed. For the 10 mm thick exemplary material 10 used to obtain the results of Table 1, it should be noted that for an approximately 50 percent reduction of thickness of the material there is only an approximately 50 percent reduction in air flow from approximately 250 cfm to 130 cfm at an applied pressure of 200 mBar.

Landscapes

  • Engineering & Computer Science (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Laminated Bodies (AREA)
  • Knitting Of Fabric (AREA)
  • Woven Fabrics (AREA)
PCT/US2005/011435 2004-04-22 2005-04-04 Spacer fabric Ceased WO2005108054A2 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
GB0622585A GB2428021A (en) 2004-04-22 2005-04-04 Spacer fabric
CN2005800193963A CN101005944B (zh) 2004-04-22 2005-04-04 间隔织物
DE112005000946T DE112005000946T5 (de) 2004-04-22 2005-04-04 Füllgewebe
JP2007509490A JP5385529B2 (ja) 2004-04-22 2005-04-04 スペーサファブリック

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US10/829,397 2004-04-22
US10/829,397 US7276275B2 (en) 2004-04-22 2004-04-22 Laminated spacer fabric
US11/030,079 US20050238843A1 (en) 2004-04-22 2005-01-07 Spacer fabric
US11/030,079 2005-01-07

Publications (2)

Publication Number Publication Date
WO2005108054A2 true WO2005108054A2 (en) 2005-11-17
WO2005108054A3 WO2005108054A3 (en) 2006-10-12

Family

ID=35320763

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2005/011435 Ceased WO2005108054A2 (en) 2004-04-22 2005-04-04 Spacer fabric

Country Status (5)

Country Link
US (1) US20070134464A1 (enExample)
JP (1) JP5385529B2 (enExample)
DE (1) DE112005000946T5 (enExample)
GB (1) GB2428021A (enExample)
WO (1) WO2005108054A2 (enExample)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2912611A1 (fr) * 2007-02-21 2008-08-22 Dbapparel Operations Soc Par A Stratifie textile comportant une premiere couche textile attachee a une couche de matiere a deux faces de textiles.
WO2018031616A1 (en) * 2016-08-12 2018-02-15 Nike Innovate C.V. Article having a first zone with first and second yarns

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DE102014116356A1 (de) * 2014-11-10 2016-05-12 J.H. Ziegler Gmbh Kaschierungstextilverbundmaterial
DE202014010385U1 (de) * 2014-11-10 2015-06-17 J.H. Ziegler Gmbh Kaschierungstextilverbundmaterial
DE102015211116A1 (de) * 2015-06-17 2016-12-22 Volkswagen Aktiengesellschaft Verfahren und Vorrichtung zum Betreiben einer Sitzbelüftungseinrichtung, Sitzbelüftungseinrichtung
US10874547B2 (en) 2017-07-10 2020-12-29 David L. Burge Therapeutic textile articles and methods of use
MX2019014507A (es) * 2017-07-14 2020-01-23 Sage Automotive Interiors Inc Compuesto permeable al aire para aplicaciones en asientos.
US10919422B2 (en) * 2019-02-27 2021-02-16 Faurecia Automotive Seating, Llc Ventilated seat
US12319183B2 (en) * 2021-03-31 2025-06-03 Lear Corporation Seat support
US12269384B2 (en) * 2021-03-31 2025-04-08 Lear Corporation Seat support
US20240341493A1 (en) * 2021-11-08 2024-10-17 AirTulip Inc. Systems and method for eliminating airborne contaminants
US11807143B2 (en) 2021-12-02 2023-11-07 Lear Corporation Vehicle seating system and method for producing same
US12479143B2 (en) 2021-12-20 2025-11-25 Lear Corporation System and method of making a mesh cushion
US12325168B2 (en) 2021-12-20 2025-06-10 Lear Corporation System and method of making a mesh cushion
US12384094B2 (en) 2022-03-08 2025-08-12 Lear Corporation Method for producing a vehicle interior component
US12454111B2 (en) 2022-05-11 2025-10-28 Lear Corporation Tool to manufacture a cushion
FR3139057B1 (fr) * 2022-08-31 2024-09-27 Faurecia Sieges Dautomobile Siège de véhicule comprenant une matelassure formée d’un enchevêtrement irrégulier des fibres continues thermoplastiques
US12325624B2 (en) 2023-03-06 2025-06-10 Lear Corporation Seat assembly, cushion, and tool and method of forming
US12286044B2 (en) 2023-05-12 2025-04-29 Lear Corporation Method and apparatus for producing a vehicle interior component

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2912611A1 (fr) * 2007-02-21 2008-08-22 Dbapparel Operations Soc Par A Stratifie textile comportant une premiere couche textile attachee a une couche de matiere a deux faces de textiles.
WO2008116987A3 (fr) * 2007-02-21 2008-12-31 Dbapparel Operations Article de lingerie réalise dans un stratifie textile comportant une première épaisseur de textile attachée a une deuxième épaisseur tridimensionnelle de matière á deux faces de textiles
WO2018031616A1 (en) * 2016-08-12 2018-02-15 Nike Innovate C.V. Article having a first zone with first and second yarns
US10895025B2 (en) 2016-08-12 2021-01-19 Nike, Inc. Article having a first zone with first and second yarns

Also Published As

Publication number Publication date
JP5385529B2 (ja) 2014-01-08
WO2005108054A3 (en) 2006-10-12
GB2428021A (en) 2007-01-17
GB0622585D0 (en) 2006-12-20
US20070134464A1 (en) 2007-06-14
JP2007538162A (ja) 2007-12-27
DE112005000946T5 (de) 2007-07-12

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