WO2005001185A1 - 編地見本の作成方法、ニットデザイン方法、糸径測定装置、及び編地見本の作成装置 - Google Patents
編地見本の作成方法、ニットデザイン方法、糸径測定装置、及び編地見本の作成装置 Download PDFInfo
- Publication number
- WO2005001185A1 WO2005001185A1 PCT/JP2004/008961 JP2004008961W WO2005001185A1 WO 2005001185 A1 WO2005001185 A1 WO 2005001185A1 JP 2004008961 W JP2004008961 W JP 2004008961W WO 2005001185 A1 WO2005001185 A1 WO 2005001185A1
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- WIPO (PCT)
- Prior art keywords
- yarn
- knitted fabric
- image
- fabric sample
- loop
- Prior art date
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B37/00—Auxiliary apparatus or devices for use with knitting machines
- D04B37/02—Auxiliary apparatus or devices for use with knitting machines with weft knitting machines
Definitions
- the present invention relates to creation of a knitted fabric sample and design of a garment using the sample.
- the present invention also relates to a knitted fabric sample preparation device and a yarn diameter measuring device required for preparing a knitted fabric sample.
- Patent Document 1 discloses that a knitted fabric is knitted using a yarn whose yarn diameter is to be measured, and that the yarn is pulled in the ale direction so that the size in the course direction does not change. Discloses that 1/4 of the yarn diameter is used as the yarn diameter. In Patent Document 1, trial knitting is required to measure the yarn diameter.
- a knitted fabric test piece is knitted, and a knitted fabric sample is used to evaluate what kind of image the knitted fabric will be made with using what kind of yarn.
- the knitted fabric sample is necessary to obtain the image of the knitted fabric from the yarn, especially the texture of the knitted fabric, and is required before designing the garment.
- Trial knitting is necessary to create a knitted fabric sample, and it takes time to select the gauge to be used and various knitting conditions before trial knitting.
- Patent document 1 Japanese Patent Application Laid-Open No. 2000-1-2123365 Summary of the Invention
- a basic object of the present invention is to create a reliable knitted fabric sample without actually knitting the knitted fabric.
- An additional object of the present invention is to provide a reliable knitted fabric sample even if the loop shape differs depending on the material.
- Another object of the present invention is to provide a knitted fabric sample that reflects the reduction of the knitted fabric by finishing.
- An additional object of the present invention is to make the number of stitches necessary for knitting a garment of a desired size known from a knitted fabric sample.
- a further object of the present invention is to facilitate the design of a knit product. Another object of the present invention, construction of Mel 0 invention to easily and accurately be able to measure the yarn diameter
- the method for preparing a knitted fabric sample according to the present invention includes the steps of: determining a yarn diameter of a yarn; determining a gauge of a knitting machine suitable from the yarn diameter by a gauge conversion means; and determining a knitted fabric based on the yarn diameter by a loop shape conversion means. Then, a loop shape is obtained, a yarn image is input, and an image of a knitted fabric sample is created from the converted loop shape and the yarn image by loop simulation.
- the loop shape is, for example, the length and width of the loop, and may include the loop length in order to determine other necessary yarn lengths.
- the conversion condition for obtaining the loop shape from the yarn diameter can be changed, so that the conversion condition can be improved (grown or learned) so as to gradually obtain the actual loop shape.
- Loop simulation is to create a knitted fabric image that represents each loop with a simulation image.
- an enlarged image of the yarn is displayed, and the yarn main body and the hair at both ends in the thickness direction of the yarn are displayed.
- the user accepts input of the boundary position with the wing on the enlarged image, and two boundary marks parallel to the length direction of the yarn are passed on the enlarged image so as to pass through the received boundary position.
- the yarn diameter is determined from the interval between the two boundary marks.
- the boundary mark is, for example, a mark including a linear boundary line.
- a means for inputting a yarn material is provided, and the loop shape conversion means obtains a loop shape using the yarn material in addition to the yarn diameter.
- the material of the yarn is, for example, wool or cotton.
- a means for inputting the finishing condition and a means for storing the reduction ratio of the knitted fabric based on the finishing condition are obtained, and the image of the knitted fabric sample is corrected based on the finishing condition.
- This correction is performed by, for example, correcting the loop shape under the finishing condition, or correcting the image of the knitted fabric sample under the finishing condition.
- the knitted fabric sample in addition to the image of the knitted fabric sample, at least an image of a thread, a gauge of the matching knitting machine, and a loop size in the ale direction and the course direction are displayed. As a result, it becomes clear how many stitches are required to knit a knitted fabric of a desired size.
- the design method according to the present invention is a method for designing a garment of a knit product, and is a method for a knitting machine adapted to obtain a yarn diameter for each of a plurality of yarns from a yarn diameter obtained by a gauge conversion means.
- a gauge is obtained, and a loop shape conversion means obtains a loop shape of the knitted fabric based on the yarn diameter, further inputs an image of each yarn, and obtains a knitted fabric sample from the converted loop shape and the image of each yarn.
- Images are created by loop simulation, and the loop size in the ale direction and course direction is displayed, and a knitted fabric sample is displayed for each yarn.
- a knitted fabric sample is displayed for the yarn selected by the user from the knitted fabric sample for each yarn.
- the garment is designed based on the loop size of the garment, and each loop in the garment design is displayed based on the yarn image and the loop shape.
- Garments are knitted products such as sweaters, dresses, cardigans, and socks.
- the knitted fabric sample creation apparatus includes a gauge converting means for converting the yarn diameter of the yarn into a gauge of a suitable knitting machine, and a loop for converting the yarn diameter into a loop shape in the knitted fabric.
- the yarn diameter measuring device includes: a display unit for displaying an enlarged image of the yarn; and a boundary position between the yarn main body and the fluff portion at both ends in the thickness direction of the yarn.
- Input means for receiving input, means for displaying two boundary marks parallel to the length direction of the yarn on the enlarged image so as to pass through the received boundary position, and And a yarn diameter calculating means for obtaining the yarn diameter from the interval between the boundary marks.
- a gauge of a knitting machine that is suitable is obtained from the yarn diameter, and the yarn diameter is converted into a loop shape.
- a knitted fabric sample is created by loop simulation using the obtained loop shape and yarn image. Therefore, a knitted fabric sample can be created without trial knitting (knitting of test pieces).
- the created knitted fabric sample has a reliable loop shape based on the yarn diameter, and since the yarn image is used, the expression of the texture is real. For these reasons, it is easy to create a knitted fabric sample that previously required a lot of time. .
- the yarn diameter is obtained, for example, from an enlarged image of the yarn.
- a yarn has a yarn body and a fluff around it, and it is difficult to determine the boundary between the yarn body and the fluff by image recognition. If the boundary is simply specified by visual inspection on the screen, it is difficult to input the boundary between the yarn body and the fluff accurately because the yarn is wide and narrow due to twisting and the state of fluff varies depending on the location. . Therefore, a boundary mark parallel to the yarn length direction is displayed so as to pass through the boundary input by the user. If the boundary mark passes through the boundary between the fluff and the yarn body along the length direction of the yarn on average, it means that the boundary has been correctly input.
- the appropriateness of the input of the boundary between the fluff portion and the yarn main body can be confirmed using the boundary mark.
- the loop shape depends not only on the yarn diameter but also on the material of the yarn.
- the largest factor that determines the loop shape is the yarn diameter, and the auxiliary factor is the material of the yarn. Therefore, if the loop shape is determined according to both the yarn diameter and the material, the loop shape can be obtained more accurately, and a more accurate sample of the knitted fabric can be obtained.
- the size of the knitted fabric or loop expands and contracts by finishing, and generally shrinks by finishing. Therefore, if the finishing conditions can be entered and the loop shape is corrected by the finishing conditions, and the image of the knitted fabric sample is corrected, a knitted fabric sample that takes the finishing conditions into account is obtained.
- the texture is determined using a knitted fabric sample, the yarn is selected, and the garment is designed. Since the size of the loop is known from the knitted fabric sample, by using this to determine the number of stitches in the course direction and the ale direction, a garment with a desired size and a desired texture can be easily designed.
- FIG. 1 is a block diagram showing a configuration for reading a yarn diameter in an embodiment.
- FIG. 2 is a block diagram showing a configuration for creating a knitted fabric sample in the embodiment.
- FIG. 3 is a diagram illustrating an example of a knitted fabric sample created in the example.
- FIG. 4 is a block diagram showing a configuration for garment design in the embodiment. Example
- reference numeral 2 denotes a knit design device used for calculating a yarn diameter, creating a knitted fabric sample, designing a garment, and the like. In the design of the garment, sweaters, dresses, cardigans, etc. are designed and obtained.
- the converted design data is converted into knitting data of a knitting machine such as a flat knitting machine.
- Reference numeral 4 denotes a flatbed scanner, which captures a yarn image of the test yarn 10 passed over the jig 6, and 8 and 9 denote arms, for example, provided at both ends of the jig 6.
- One end of the test yarn 10 for measuring the yarn diameter is fixed to the arm 8 with a fixing tool 12 such as an adhesive tape.
- the predetermined load is a load required to keep the yarn in a constant state
- the weight of the weight 13 is, for example, a weight corresponding to 250 m of the test yarn 10.
- the flatbed scanner 4 is used in FIG. 1, a handy scanner or a microphone mouth scope may be used. Since a color image of the yarn is used for preparing a knitted fabric sample, a device capable of reading a color image is preferable. The higher the resolution, the better. In the embodiment, the flatbed scanner 4 captures two types of images: 320 DPI (high-resolution image) and 800 DPI (low-resolution image). When capturing a high-resolution image, a load is applied to the test yarn 10 as described above to keep the state constant, and when capturing a low-resolution image, no load is applied to the test yarn 10 or when compared to the case of a high-resolution image. Also reduce the load and capture an image with the test thread 10 in a relaxed state.
- 320 DPI high-resolution image
- 800 DPI low-resolution image
- the loop simulation uses the image of the thread in a relaxed state rather than in a state of tension due to the load.
- the flatbed scanner 4 When the brightness of the test thread 10 is high, it is convenient for the flatbed scanner 4 to read an image without a cover and to make the background black. If the brightness of the test yarn 10 is low, it is convenient to cover it with a white background.
- the image of the test yarn 10 is input from the flatbed scanner 4 to the knit design device 2 at two resolutions of 800 DPI and 320 DPI.
- the knit design device 2 includes a display unit 14 such as a high-resolution display and a design device main body 15.
- the knit design device 2 is connected to a color printer 16.
- the display unit 14 displays, for example, a high-resolution yarn image 18, and the yarn image 18 includes a yarn main body 19 and a fluff portion 20 around the yarn main body 19. It is difficult to find the boundary between the thread body 19 and the fluff 20 by pattern recognition, and Due to the twist in the yarn, the location of this boundary varies along the length of the yarn. Therefore, for example, a pair of guide lines 21 and 21 (a chain line in FIG. 1) is used so that this line is located at an average position on the boundary between the thread body 19 and the fluff portion 20.
- the yarn length direction is passed through that point.
- a guide line 21 is generated and displayed in parallel with. Since the yarn body 19 is twisted, the boundary between the yarn body 19 and the fluff portion 20 differs depending on the location.
- the user uses the position input means 22 to change the guide line 21 so that the guide line 21 appears on the boundary between the yarn main body 19 and the fluff portion 20 on average along the length direction of the yarn. To move. In this way, each time the user touches and drags the guide line 21 by the position input means 22, the guide line 21 moves. Through this operation, confirm that the position of guide line 21 is correct.
- the calculation of the yarn diameter is preferably performed by generating the guide line 21 in a wide range of the test yarn 10, for example, at a plurality of places in a range of about 5 cm or 1 Ocm.
- FIG. 1 an image of only one point is shown as the yarn image 18.
- the guide line indicating the boundary between the yarn main body 19 and the fluff portion 20 is literally displayed as a line, but the boundary between the yarn main body 19 and the fluff portion 20 can be seen, and is parallel to the yarn length direction. Any mark including a linear boundary may be used. For example, if the lightness, saturation, or color tone is changed between the inside and outside of the guide lines 21 and 21, the user can find out from where to what range has been designated as the area inside the thread body 19.
- the guide line interval calculating means 23 calculates the interval between the guide lines 21 and 21 on both sides in the thickness direction of the yarn. For example, when the thickness of the yarn is measured at four force points, the guide lines 21 and 21 are used. There are also 4 pairs of 2 1 (pairs), and the thickness of each of these yarns can be obtained. Therefore, the averaging means 24 averages the thickness of these yarns to obtain the yarn diameter. For averaging, a simple average or geometric average may be used. If the variation in the yarn diameter obtained at four points, for example, the standard deviation is larger than a predetermined value, a warning is displayed on the display unit 14 and the guidance is given. You may be asked to re-enter the lines 21 and 21.
- the yarn diameter is obtained by using the yarn count conversion means 25 from the yarn count.
- the count is, for example, the length of the thread per specified weight or the weight of the thread per specified length.If the thread is commercially available, the count is displayed. Can be measured.
- the conversion means 25 from the count to the yarn diameter is constituted by, for example, a conversion table from the count to the yarn diameter.
- the conversion from yarn count to yarn diameter by the conversion means 25 is a matter of convenience, and whether this conversion is correct depends on the display size of the loop on the knitted fabric sample and the knitted fabric using this yarn actually. It becomes clear from the comparison with the loop size when Therefore, a conversion condition change input means 26 is provided so that the conversion condition of the conversion means 25 can be changed.
- the yarn image storage unit 27 stores the yarn image read by the flatbed scanner 4 as, for example, two types of images, a high-resolution image and a low-resolution image. However, only the high-resolution image may be stored, reduced appropriately, and a low-resolution image may be generated each time.
- the yarn diameter is increased at a predetermined ratio, in other words, the yarn thickness is increased to some extent and then reduced to be used for a loop simulation or the like.
- the yarn diameter can be obtained for the test yarn 10 and the yarn image can be captured.
- a microscope microscope
- the yarn diameter can be obtained more easily and accurately than the boundary between the yarn main body 19 and the fluff portion 20 is obtained by image recognition or the like. In particular, fluctuations at the boundary of the yarn main body 19 due to twisting of the yarn can be easily and accurately processed.
- Fig. 2 shows a configuration for outputting a knitted fabric sample using the yarn diameter.
- Various input data are supplied to the bus 30.
- these input means, for example, a keyboard, a mouse stylus, or a disk storing the input data may be used.
- the yarn diameter should be corrected according to the number of multiple yarns. For example, if two yarns are used in piles, the weight per length will be doubled, so the yarn diameter will be treated as about 1.4 times larger.
- the size of the loop (the length and width of the loop) is basically determined by the yarn diameter, but is also affected by the material.
- the inventor considers that at least two types of materials, namely, wool and other animal fibers and their blends, and cotton and other cellulosic fibers and their blends, as the effect of the yarn material, can be used to make most of the yarn used. I found what I could do.
- the yarn is preferably made of animal fiber such as wool and a blend thereof (wool), and cellulose fiber such as cotton and a blend thereof (hereinafter referred to as "cotton"). Are treated separately.
- yarn materials There are many other types of yarn materials, but they are basically woolen or cotton-based and determine the correction factor for the loop size, which affects the length rather than the width of the loop.
- inputting a material it is preferable to be able to input a material with a large shrinkage at the time of finishing, such as a spantex.
- finishing conditions such as steam and washing.
- a default value is provided and stored in the finishing condition or the material, it is preferable to provide an input for changing the default value.
- the conversion from the yarn diameter and the material to the loop shape such as the loop width, loop length, and loop length is based on empirical rules, and the knitted fabric sample created with the knit design device 2 and the actual knitted fabric are used. From the comparison with, the rules can be gradually improved. Therefore, a conversion rule change input (loop shape change input) from the yarn diameter to the loop shape is provided to gradually improve the conversion accuracy from the yarn diameter divided by the material to the loop shape.
- a standard gauge for the knitting machine that conforms to the yarn diameter will be determined.
- the conversion from yarn diameter to gauge is also based on empirical rules, and a gauge change input is provided so that the conditions for conversion from yarn diameter to gauge can be gradually improved.
- the conversion means 31 converts the yarn diameter into a loop shape, and preferably uses a material (two types of cotton or cotton) in addition to the yarn diameter to determine the loop length, loop width, and loop length. Convert to loop shape.
- the conversion means 32 converts the yarn diameter into a gauge of a knitting machine suitable for the yarn. In the embodiment, a flat knitting machine is assumed as the knitting machine, but other types of knitting machines such as a circular knitting machine may be used.
- the conversion means 33 outputs a reduction ratio for finishing conditions such as steam or washing. If enlargement occurs instead of reduction due to finishing, consider the reduction ratio to be 1 (minus). In addition, the effect of finishing varies depending on the material, especially in the case of spun tex, etc., because the size of the finish is large, so in the input of the material, besides wool or cotton, enter 3 types of special yarn such as spun tex It is preferable that the reduction ratio can be changed depending on the material. It is preferable that the conversion means 31 to 33 include, for example, conversion tables, so that conversion conditions in these conversion tables can be changed, and the conversion conditions are adjusted according to the actual conditions.
- the conversion means 31 outputs the loop shape such as the loop length, loop width, and loop length to the loop simulation means 36, and the finishing condition conversion means 33 outputs the reduction rate by the finishing.
- Correction to reduction by finishing may be performed by correcting the loop length, width, and loop length, or may be performed by reducing the entire image obtained by the loop simulation. Further, the reduction ratio by finishing may be different in the width direction and the height direction of the loop.
- the loop simulation means 36 the effect of the shape and finish of the loop is input, and other low-resolution yarn images are input. Since the shape of each loop is determined, its size is determined, and the texture of the yarn is determined from the low-resolution yarn image, the loop simulation means 36 can output a color image simulating each loop of the knitted fabric.
- the conversion means 32 outputs gauges and other data, such as loop shape data, and outputs a hard copy of the fabric sample 38 using a color printer 16 The same data is output to the display unit 14 In this case, the loop simulation image and other data may be displayed in the same window or in different windows. It is preferable to store the obtained knitted fabric sample and the associated data such as the loop shape and the gauge in the knitted fabric sample library 39.
- Fig. 3 shows a print example of a knitted fabric sample.
- Name and count of yarn and type and material of twist Enter the finishing conditions, etc.
- the designation 2Z15 of the count indicates that the yarn is a double yarn obtained by twisting two single yarns of the 15th count with a wool count, and that 15 m of this yarn is equivalent to 2 g.
- a hard copy of the knitted fabric sample 3 8 is displayed with a thread image (low-resolution image) and a loop simulation image of the knitted fabric sample.
- the gauge shows an example of the gauge of the knitting machine that fits this thread.
- a plurality of gauges, such as G, 10 G, etc., may be displayed.
- the loop length before finishing is displayed to clarify the yarn length required for knitting control and knitting.
- this loop length is a reference for creating knitting data.
- the number of stitches column the number of stitches per 1 Ocm in the course direction (number of stitches in the horizontal direction) and the number of stitches per 1 Ocm in the ale direction (number of stitches in the vertical direction) are displayed. It turns out that the number of stitches is determined by the shape of the loop and the reduction rate by finishing is determined. In addition, since the loop length is known, the number of stitches per unit area is multiplied by the loop length to determine the yarn diameter and the specific gravity of the yarn estimated from the material. Display the weight.
- Figure 4 shows the garment design after the knitted fabric sample is obtained.
- the garment design library 40 stores many garment design data.
- the knitted fabric sample library 39 stores a lot of data of the knitted fabric sample created in FIG. 4 2 is a design input means, such as a keyboard, stylus, or It is a mouse, etc., and performs input for garment design (input of pattern, pattern, knitting structure, etc.).
- the knit design department 4 4 changes the design of the garment called from the library 40 from the design input means 42 and uses the knitted fabric sample called from the knitted fabric sample library 39, Create garment design data.
- the knit design section 44 is provided with means for converting the garment design obtained into knitting data of a knitting machine such as a flat knitting machine.
- a knitted fabric sample is called from the library 39 and displayed on the display unit 14, and the user selects a thread from this. Then, the applicable gauge and the number of stitches per predetermined length in the course direction and in the galle direction are determined.
- the user calls a garment design suitable for the yarn from the library 40 with reference to the texture of the knitted fabric sample. Alternatively, call up the garment design and select the appropriate thread from the library 39 sample. Then, using the number of stitches in the knitted fabric sample, the garment design is reduced or enlarged to a desired size by using a predetermined grading rule or the like. Also, appropriate design changes are made using the design input means 42. In this way, the garment is designed for the yarn selected by the user.
- the loop simulation means 36 performs a loop simulation on the designed design.
- the loop image used in the loop simulation may be copied from the loop image created when the knitted fabric sample was created, or may be created again from the thread diameter and the material ⁇ , the loop shape and the thread image, etc. Is also good.
- the loop simulation image can be output by a color printer 16 or the like, and can also be displayed on the display unit 14. If the loop size is corrected by taking into account the finishing conditions, for example, an image that is very close to the actual garment can be obtained on a color hard copy or on the screen.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Machines (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
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Applications Claiming Priority (2)
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JP2003183064A JP2005015958A (ja) | 2003-06-26 | 2003-06-26 | 編地見本の作成方法、ニットデザイン方法、糸径測定装置、及び編地見本の作成装置 |
JP2003-183064 | 2003-06-26 |
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WO2005001185A1 true WO2005001185A1 (ja) | 2005-01-06 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102359762A (zh) * | 2011-06-20 | 2012-02-22 | 东华大学 | 利用计算机图像处理技术检测熔喷超细纤维主体直径方法 |
CN106948078A (zh) * | 2017-03-24 | 2017-07-14 | 嘉兴万源时装有限公司 | 一种针织物的处理装置 |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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EP2256455A1 (en) | 2008-03-18 | 2010-12-01 | Shima Seiki Manufacturing., Ltd. | Device, program and method for measuring yarn |
CN102084050B (zh) * | 2008-07-03 | 2012-06-13 | 株式会社岛精机制作所 | 针织产品的线圈数的决定方法和设计系统 |
WO2010001737A1 (ja) * | 2008-07-03 | 2010-01-07 | 株式会社島精機製作所 | ニット製品の編目数の決定方法とデザインシステム、デザインプログラム |
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CN106948078A (zh) * | 2017-03-24 | 2017-07-14 | 嘉兴万源时装有限公司 | 一种针织物的处理装置 |
CN106948078B (zh) * | 2017-03-24 | 2018-12-11 | 嘉兴万源时装有限公司 | 一种针织物的处理装置 |
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