WO2004004895A1 - Procede de preparation d'un catalyseur d'oxydation preferentielle et processus d'oxydation preferentielle - Google Patents
Procede de preparation d'un catalyseur d'oxydation preferentielle et processus d'oxydation preferentielle Download PDFInfo
- Publication number
- WO2004004895A1 WO2004004895A1 PCT/EP2003/006931 EP0306931W WO2004004895A1 WO 2004004895 A1 WO2004004895 A1 WO 2004004895A1 EP 0306931 W EP0306931 W EP 0306931W WO 2004004895 A1 WO2004004895 A1 WO 2004004895A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- catalyst
- hydrogen
- carbon monoxide
- gas stream
- rich gas
- Prior art date
Links
- 239000003054 catalyst Substances 0.000 title claims abstract description 91
- 238000000034 method Methods 0.000 title claims abstract description 59
- 230000003647 oxidation Effects 0.000 title claims abstract description 42
- 238000007254 oxidation reaction Methods 0.000 title claims abstract description 42
- 230000008569 process Effects 0.000 title claims abstract description 27
- 239000007789 gas Substances 0.000 claims abstract description 46
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 46
- 239000001257 hydrogen Substances 0.000 claims abstract description 46
- 239000000446 fuel Substances 0.000 claims abstract description 40
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 38
- 238000006243 chemical reaction Methods 0.000 claims abstract description 38
- 229910002091 carbon monoxide Inorganic materials 0.000 claims abstract description 31
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 30
- 239000000463 material Substances 0.000 claims abstract description 23
- 239000010970 precious metal Substances 0.000 claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 229910001868 water Inorganic materials 0.000 claims abstract description 20
- 239000000203 mixture Substances 0.000 claims abstract description 19
- 150000002909 rare earth metal compounds Chemical class 0.000 claims abstract description 16
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 12
- 150000004706 metal oxides Chemical class 0.000 claims abstract description 12
- 238000001035 drying Methods 0.000 claims abstract description 9
- 239000004215 Carbon black (E152) Substances 0.000 claims abstract description 6
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 6
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 6
- 238000000629 steam reforming Methods 0.000 claims abstract description 6
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 28
- 229910052707 ruthenium Inorganic materials 0.000 claims description 15
- 230000003197 catalytic effect Effects 0.000 claims description 12
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 11
- 229910052760 oxygen Inorganic materials 0.000 claims description 11
- 239000001301 oxygen Substances 0.000 claims description 11
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims description 9
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 9
- 239000010948 rhodium Substances 0.000 claims description 9
- 150000002431 hydrogen Chemical class 0.000 claims description 8
- 229910052703 rhodium Inorganic materials 0.000 claims description 7
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 6
- 150000002736 metal compounds Chemical class 0.000 claims description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 4
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 4
- 239000002737 fuel gas Substances 0.000 claims description 4
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 claims description 4
- 239000001569 carbon dioxide Substances 0.000 claims description 3
- 239000000919 ceramic Substances 0.000 claims description 2
- 239000006185 dispersion Substances 0.000 claims description 2
- 238000012856 packing Methods 0.000 claims description 2
- 239000000377 silicon dioxide Substances 0.000 claims description 2
- 230000000063 preceeding effect Effects 0.000 claims 7
- 239000008187 granular material Substances 0.000 claims 1
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 claims 1
- 229910052684 Cerium Inorganic materials 0.000 description 15
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Substances [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 13
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 description 9
- 150000001875 compounds Chemical class 0.000 description 7
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- -1 rare earth compound Chemical class 0.000 description 6
- 239000002002 slurry Substances 0.000 description 6
- 238000006555 catalytic reaction Methods 0.000 description 5
- 238000009826 distribution Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 229910000510 noble metal Inorganic materials 0.000 description 5
- 230000001590 oxidative effect Effects 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 230000009467 reduction Effects 0.000 description 5
- 238000001354 calcination Methods 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 238000005470 impregnation Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- 239000003463 adsorbent Substances 0.000 description 3
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 description 3
- 150000001785 cerium compounds Chemical class 0.000 description 3
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000007774 longterm Effects 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910052697 platinum Inorganic materials 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000012266 salt solution Substances 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- 229910052688 Gadolinium Inorganic materials 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 238000004833 X-ray photoelectron spectroscopy Methods 0.000 description 2
- 230000004913 activation Effects 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 238000002453 autothermal reforming Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- HSJPMRKMPBAUAU-UHFFFAOYSA-N cerium(3+);trinitrate Chemical compound [Ce+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O HSJPMRKMPBAUAU-UHFFFAOYSA-N 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- DHCWLIOIJZJFJE-UHFFFAOYSA-L dichlororuthenium Chemical compound Cl[Ru]Cl DHCWLIOIJZJFJE-UHFFFAOYSA-L 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- UIWYJDYFSGRHKR-UHFFFAOYSA-N gadolinium atom Chemical compound [Gd] UIWYJDYFSGRHKR-UHFFFAOYSA-N 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 description 2
- 230000008092 positive effect Effects 0.000 description 2
- PUDIUYLPXJFUGB-UHFFFAOYSA-N praseodymium atom Chemical compound [Pr] PUDIUYLPXJFUGB-UHFFFAOYSA-N 0.000 description 2
- 229910052761 rare earth metal Inorganic materials 0.000 description 2
- KTEDZFORYFITAF-UHFFFAOYSA-K rhodium(3+);trihydroxide Chemical compound [OH-].[OH-].[OH-].[Rh+3] KTEDZFORYFITAF-UHFFFAOYSA-K 0.000 description 2
- YBCAZPLXEGKKFM-UHFFFAOYSA-K ruthenium(iii) chloride Chemical compound [Cl-].[Cl-].[Cl-].[Ru+3] YBCAZPLXEGKKFM-UHFFFAOYSA-K 0.000 description 2
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical compound [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 208000001408 Carbon monoxide poisoning Diseases 0.000 description 1
- 150000000703 Cerium Chemical class 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- NHTMVDHEPJAVLT-UHFFFAOYSA-N Isooctane Chemical compound CC(C)CC(C)(C)C NHTMVDHEPJAVLT-UHFFFAOYSA-N 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 208000005374 Poisoning Diseases 0.000 description 1
- 229910021603 Ruthenium iodide Inorganic materials 0.000 description 1
- 229910021607 Silver chloride Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- FFNLTPCGZZMXQO-UHFFFAOYSA-N [O-]C[O-].[O-][N+]([O-])=O.N.[Ce+3].[Ce+3] Chemical compound [O-]C[O-].[O-][N+]([O-])=O.N.[Ce+3].[Ce+3] FFNLTPCGZZMXQO-UHFFFAOYSA-N 0.000 description 1
- KXOUWTSRTJEEQZ-UHFFFAOYSA-J [OH-].[OH-].[OH-].[OH-].[Rh+4] Chemical compound [OH-].[OH-].[OH-].[OH-].[Rh+4] KXOUWTSRTJEEQZ-UHFFFAOYSA-J 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 239000010953 base metal Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- QFUWHTBCUVMAMS-UHFFFAOYSA-N butan-1-olate cerium(3+) Chemical compound [Ce+3].CCCC[O-].CCCC[O-].CCCC[O-] QFUWHTBCUVMAMS-UHFFFAOYSA-N 0.000 description 1
- NQZFAUXPNWSLBI-UHFFFAOYSA-N carbon monoxide;ruthenium Chemical group [Ru].[Ru].[Ru].[O+]#[C-].[O+]#[C-].[O+]#[C-].[O+]#[C-].[O+]#[C-].[O+]#[C-].[O+]#[C-].[O+]#[C-].[O+]#[C-].[O+]#[C-].[O+]#[C-].[O+]#[C-] NQZFAUXPNWSLBI-UHFFFAOYSA-N 0.000 description 1
- 229910002086 ceria-stabilized zirconia Inorganic materials 0.000 description 1
- XMPZTFVPEKAKFH-UHFFFAOYSA-P ceric ammonium nitrate Chemical compound [NH4+].[NH4+].[Ce+4].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O XMPZTFVPEKAKFH-UHFFFAOYSA-P 0.000 description 1
- 229960001759 cerium oxalate Drugs 0.000 description 1
- 229910000420 cerium oxide Inorganic materials 0.000 description 1
- WYKVRFMTWIPDPJ-UHFFFAOYSA-N cerium(3+) ethanolate Chemical compound [Ce+3].CC[O-].CC[O-].CC[O-] WYKVRFMTWIPDPJ-UHFFFAOYSA-N 0.000 description 1
- RWNYMAMNFCOIMH-UHFFFAOYSA-N cerium(3+) propan-1-olate Chemical compound [Ce+3].CCC[O-].CCC[O-].CCC[O-] RWNYMAMNFCOIMH-UHFFFAOYSA-N 0.000 description 1
- FCSYOKKSVLQUBC-UHFFFAOYSA-N cerium(3+);methanolate Chemical compound [Ce+3].[O-]C.[O-]C.[O-]C FCSYOKKSVLQUBC-UHFFFAOYSA-N 0.000 description 1
- ZMZNLKYXLARXFY-UHFFFAOYSA-H cerium(3+);oxalate Chemical compound [Ce+3].[Ce+3].[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O ZMZNLKYXLARXFY-UHFFFAOYSA-H 0.000 description 1
- JITPFBSJZPOLGT-UHFFFAOYSA-N cerium(3+);propan-2-olate Chemical compound [Ce+3].CC(C)[O-].CC(C)[O-].CC(C)[O-] JITPFBSJZPOLGT-UHFFFAOYSA-N 0.000 description 1
- VGBWDOLBWVJTRZ-UHFFFAOYSA-K cerium(3+);triacetate Chemical compound [Ce+3].CC([O-])=O.CC([O-])=O.CC([O-])=O VGBWDOLBWVJTRZ-UHFFFAOYSA-K 0.000 description 1
- UNJPQTDTZAKTFK-UHFFFAOYSA-K cerium(iii) hydroxide Chemical compound [OH-].[OH-].[OH-].[Ce+3] UNJPQTDTZAKTFK-UHFFFAOYSA-K 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- GJWSUKYXUMVMGX-UHFFFAOYSA-N citronellic acid Chemical class OC(=O)CC(C)CCC=C(C)C GJWSUKYXUMVMGX-UHFFFAOYSA-N 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- JVSWJIKNEAIKJW-UHFFFAOYSA-N dimethyl-hexane Natural products CCCCCC(C)C JVSWJIKNEAIKJW-UHFFFAOYSA-N 0.000 description 1
- KFIKNZBXPKXFTA-UHFFFAOYSA-N dipotassium;dioxido(dioxo)ruthenium Chemical compound [K+].[K+].[O-][Ru]([O-])(=O)=O KFIKNZBXPKXFTA-UHFFFAOYSA-N 0.000 description 1
- 238000010494 dissociation reaction Methods 0.000 description 1
- 230000005593 dissociations Effects 0.000 description 1
- 239000012776 electronic material Substances 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 239000003502 gasoline Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910052741 iridium Inorganic materials 0.000 description 1
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000010943 off-gassing Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 1
- SJLOMQIUPFZJAN-UHFFFAOYSA-N oxorhodium Chemical compound [Rh]=O SJLOMQIUPFZJAN-UHFFFAOYSA-N 0.000 description 1
- 238000001139 pH measurement Methods 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- KDLHZDBZIXYQEI-UHFFFAOYSA-N palladium Substances [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 231100000572 poisoning Toxicity 0.000 description 1
- 230000000607 poisoning effect Effects 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 238000006722 reduction reaction Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 150000003284 rhodium compounds Chemical class 0.000 description 1
- 229910003450 rhodium oxide Inorganic materials 0.000 description 1
- VXNYVYJABGOSBX-UHFFFAOYSA-N rhodium(3+);trinitrate Chemical compound [Rh+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O VXNYVYJABGOSBX-UHFFFAOYSA-N 0.000 description 1
- SONJTKJMTWTJCT-UHFFFAOYSA-K rhodium(iii) chloride Chemical compound [Cl-].[Cl-].[Cl-].[Rh+3] SONJTKJMTWTJCT-UHFFFAOYSA-K 0.000 description 1
- 150000003303 ruthenium Chemical class 0.000 description 1
- 150000003304 ruthenium compounds Chemical class 0.000 description 1
- LJZVDOUZSMHXJH-UHFFFAOYSA-K ruthenium(3+);triiodide Chemical compound [Ru+3].[I-].[I-].[I-] LJZVDOUZSMHXJH-UHFFFAOYSA-K 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- HKZLPVFGJNLROG-UHFFFAOYSA-M silver monochloride Chemical compound [Cl-].[Ag+] HKZLPVFGJNLROG-UHFFFAOYSA-M 0.000 description 1
- 229910001961 silver nitrate Inorganic materials 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 238000007039 two-step reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
- B01J23/54—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/56—Platinum group metals
- B01J23/63—Platinum group metals with rare earths or actinides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0201—Impregnation
- B01J37/0205—Impregnation in several steps
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
- C01B3/50—Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification
- C01B3/56—Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification by contacting with solids; Regeneration of used solids
- C01B3/58—Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification by contacting with solids; Regeneration of used solids including a catalytic reaction
- C01B3/583—Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification by contacting with solids; Regeneration of used solids including a catalytic reaction the reaction being the selective oxidation of carbon monoxide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/50—Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/02—Processes for making hydrogen or synthesis gas
- C01B2203/0205—Processes for making hydrogen or synthesis gas containing a reforming step
- C01B2203/0227—Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step
- C01B2203/0233—Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step the reforming step being a steam reforming step
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/02—Processes for making hydrogen or synthesis gas
- C01B2203/0283—Processes for making hydrogen or synthesis gas containing a CO-shift step, i.e. a water gas shift step
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/04—Integrated processes for the production of hydrogen or synthesis gas containing a purification step for the hydrogen or the synthesis gas
- C01B2203/0435—Catalytic purification
- C01B2203/044—Selective oxidation of carbon monoxide
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/04—Integrated processes for the production of hydrogen or synthesis gas containing a purification step for the hydrogen or the synthesis gas
- C01B2203/0465—Composition of the impurity
- C01B2203/047—Composition of the impurity the impurity being carbon monoxide
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/06—Integration with other chemical processes
- C01B2203/066—Integration with other chemical processes with fuel cells
Definitions
- the invention relates to a method for preparing a catalyst for preferential oxidation to remove carbon monoxide from a hydrogen-rich gas, a process for preferential oxidation to remove carbon monoxide from a hydrogen-rich gas and and a method for operating a fuel cell system.
- Hydrogen is currently used mainly in industry, in activities such as the manufacture of fertilizers, petroleum processing, methanol synthesis, annealing of metals and producing electronic materials. In the foreseeable future, the emergence of fuel cell technology will extend the use of hydrogen to domestic and vehicle applications.
- PEM proton exchange membrane
- the first automobile manufacturers have successfully launched prototype vehicles comprising PEM fuel cell stacks not larger than a conventional combustion engine. These stacks offer a permanent power of about 40 to 50 kWe while operating with neat hydrogen. Advanced experiences from powering submarines with PEM fuel cells show for the PEM fuel cell system technology a rapid development whereby the choice of fuel for a passenger vehicle did not so far keep pace.
- CO removal by adsorption By adsorption, reduction or oxidation.
- Adsorption processes typically require unacceptably large volumes of adsorbent.
- catalytic materials including noble metals (Pt, Pd, Rh and Ru) and base metals, such as Co/Cu, Ni/Co/Fe, Ag, Cr, Fe and Mn, were evaluated in a laboratory reactor feedstream containing CO, H 2 , in order to identify alternate catalysts which are more effective than currently used Pt/Al 2 0 3 in selectively oxidizing CO in the presence of excess hydrogen.
- Ru/Al 2 0 3 and Rh/Al 2 0 3 are among the most active catalysts for CO oxidation, achieving nearly complete CO conversion at temperatures as low as 100°C as compared to approx. 200°C required for currently used Pt/Al 2 0 3 .
- the Ru/Al 2 0 3 and Rh/Al 2 0 3 catalysts were found to be exceptionally selective for CO oxidation, making it possible to purify the fuel cell feedstream with a minimum loss of the energy content associated with the hydrogen content .
- this aim with respect to the method for preparing a catalyst for preferential oxidation to remove carbon monoxide from a hydrogen-rich gas stream, comprising: a) forming an impregnated support material by impregnating a metal oxide or a mixture of metal oxides with a soluble rare earth metal compound or with a soluble mixture of rare earth metal compounds; b) drying the impregnated support material; and c) forming the catalyst by dispersing a precious metal or a mixture of precious metals on the impregnated support material .
- metal oxide is alumina.
- possible materials as refractory support material can be at least one of the group containing titania, zirconia and silica. With respect to a suitable rare earth metal compound excellent carbon monoxide conversion rates result from using a cerium-salt as a rare earth compound.
- cerium hydroxide a cerium halide, a cerium oxyhalide, cerium nitrate, cerium ammonium nitrate cerium carbonite, cerium acetate, cerium oxalate, a cerium alkoxide such as cerium methoxide, cerium ethoxide, cerium propoxide, cerium isopropoxide or cerium butoxide, or the like.
- cerium alkoxide may be preferably employed.
- a cerium compound also a compound or a mixture of compounds from at least one rare earth metal selected from the group containing Praseodym, Neodym and Gadolinium.
- the dispersion of the precious metal or the mixture of precious metals can be reached by impregnating the impregnated support material with a soluble precious metal compound or with a soluble mixture of precious metal compounds .
- rhodium or ruthenium is rhodium or ruthenium.
- a raw material of rhodium there may be mentioned, for example, a rhodium halide such as rhodium chloride or the like; a halogenated rhodinate such as sodium chlororhodinate, ammoniumchlororhodinate or the like; a halogenated rhodinic acid such as chlororhodinic acid or the like; a rhodiumhydroxide such as rhodium (III) hydroxide, rhodium (IV) hydroxide or the like; rhodium nitrate; rhodium oxide; or an organic rhodium compound such as rhodium carbonyl or the like.
- a rhodium halide such as rhodium chloride or the like
- a halogenated rhodinate such as sodium chlororhodinate,
- the raw material of ruthenium there may be mentioned, for example, a ruthenium halide such as ruthenium iodide, ruthenium chloride or the like; a halogenated ruthenate such as ammonium chlororuthenate or the like; a halogenated ruthenic acid such as chloro-ruthenic acid or the like; a ruthenate such as potassium ruthenate or the like; or an organic ruthenium compound such as ruthenium carbonyl or the like.
- ruthenium trichloride or ruthenium nitrosylnitrate is preferably employed.
- these raw materials for the precious metal ingredient of the catalyst may be employed singly or in combination of two or more.
- the amount of precious metal is 0.01 to 10, preferably 0.05 to 5 weight per cent of the total weight of the catalyst which is also advantageous with respect to the manufacturing costs.
- the process comprises: contacting the hydrogen-rich gas stream with a catalyst, manufactured according the method given above, under the condition of elevated temperature and pressure as compared with standard condition (20°C, 1 bar) .
- a suitable hydrogen-rich gas stream can be attained by passing a feed stream comprising a hydrocarbon or an oxygenate to a fuel processor comprising an integrated steam reforming and water gas shift conversion zone; said hydrogen- rich gas stream then comprises hydrogen, carbon monoxide, carbon dioxide, oxygen and water vapor.
- a feed stream comprising a hydrocarbon or an oxygenate
- a fuel processor comprising an integrated steam reforming and water gas shift conversion zone
- said hydrogen- rich gas stream then comprises hydrogen, carbon monoxide, carbon dioxide, oxygen and water vapor.
- the supply of oxygen has to be controlled to find both a maximum for oxidizing carbon monoxide and to cut down the supply for the undesired hydrogen oxidation.
- the concentration of oxygen in the hydrogen-rich gas stream should be maintained between 1 to 10 times (lambda), preferably 2.5 to 5.0 times (lambda), of the stoichiometric requirement for the maximum conversion of CO to CO- and the minimum conversion of H,.
- the figure shows that essentially 100% CO conversion is attained for 2.5 ⁇ lambda ⁇ 4.0 while maintaining not more than 5-10% of the undesired H 2 conversion.
- the data given in figure 1 have been measured with a catalyst and the micro reactor data condition as set out below in the description of some illustrative examples.
- the concentration of water vapor offered to the catalyst has a significant impact on the performance of the catalytic process as shown in the two step reaction mechanism below, [1], [2], the water deriving from (undesirable) hydrogen oxidation and from the vapour partial pressure of condensed water in the condenser (@10C) of the reformer product gases.
- the oxygen in the auxiliary air reoxidises the Ru(0) which is required again to be reduced to allow the carbon monoxide to be oxidized to the desired carbon dioxide.
- Qualitative confirmation of the above catalyst surface mechanism is provided by pH measurements (4-5) of condensed water from prox product gases exiting the prox reactor. On titration of the water condensate with a silver nitrate solution, a black precipitate of silver chloride was regularly observed.
- X-ray photoelectron spectroscopy (XPS) analyses of fresh and deactivated catalysts also shows chloride present in fresh catalysts, hence RuC12 in [1], and depletion of chloride (ex alumina) in the deactivated catalysts after 1700 hours onstream.Full details of these phenomena are to be found in a recent publication by E.Newson et al . , Studies in Surface
- a) the temperature is between 60 and 250°C, preferably between 80 and 150°C; and/or b) the pressure is between 1 to 10 bar, preferably between 2 to 5 bar; and/or c) the gas hourly space velocity (litres of feed gas at standard condition/hour/litre reactor volume) is between 20,000 to 200,000 per hour, preferably between 50,000 and 150, 000 per hour.
- the invention comprises a process for preferential oxidation for removing carbon monoxide from a hydrogen-rich gas stream being performed under the conditions as described above.
- a feed stream comprising a hydrocarbon or an oxygenate to a fuel processor comprising a catalyst forming an integrated steam reformation and water gas shift conversion zone to produce a fuel stream, i.e. a hydrogen- rich gas, at a catalyst temperature lower than 700°C followed by passing the fuel stream over a catalyst for preferential oxidation to produce a purified fuel gas at least approximately free from carbon monoxide.
- a fuel stream i.e. a hydrogen- rich gas
- a catalyst temperature lower than 700°C followed by passing the fuel stream over a catalyst for preferential oxidation to produce a purified fuel gas at least approximately free from carbon monoxide.
- An excellent efficiency for the removal of the carbon monoxide can be achieved by a fuel stream containing about 50 to 50.000 ppm carbon monoxide.
- a high longterm reliability, i.e. a longterm activity of the anode of a PEM fuel cell, is reached by supplying a purified fuel gas containing less than 10 ppm carbon monoxide.
- Example 1 CO preferential oxidation (PROX) catalyst
- a batch of catalyst with a nominal composition of 5%Ru/5%CeO/Al 2 0_ (based on the proportion of the precursors) was prepared by first impregnating the crushed alumina support material with an aqueous Ce-salt solution to form a slurry; drying the slurry by the rotavap method and calcining the product in an airflow oven to provide a cerium doped support (CeO/Al 2 0 3 ) .
- this cerium doped alumina support material was impregnated with an aqueous Ruthenium salt solution to form a slurry followed by drying the slurry by the rotavap method and afterwards calcining the product in an airflow oven to give the nominal compositions 5%Ru/5%CeO/Al 2 0 3 (hereinafter referred to as PSI Ex.l).
- Cerium doped support 1 gram of crushed alumina support was impregnated with stirring for three hours with 4.0 ml of cerium(iv) ammonium nitrate (12.78 mg Ce/ml) . The resulting slurry was transferred to a rotavap apparatus and dried at 85°C and 100 mbar pressure. Drying was completed in a drying oven overnight at 120°C and 100 mbar vacuum. Calcination with an airflow of 100 ml/min at 500°C for three hours completed the preparation of the cerium doped support (CeO/Al 2 0 3 ) .
- PROX catalyst 3.6 ml ruthenium nitrosylnitrate (14 mg Ru/ml) was added to the cerium doped support with stirring for three hours. The slurry was transferred to a rotavap apparatus and dried at 85°C and 100 mbar pressure. Drying was completed in a drying oven overnight at 120°C. Calcination with an airflow of 100 ml/min at 550°C for three hours completed the preparation of the PROX catalyst with a nominal composition of 5%Ru/5%Ce/Al 2 0 3 .
- Catalyst activation takes place in the reactor by heating up in N 2 to 200°C for outgassing, Va hour hold, reduction in H 2 between 250 and 450°C, two hour hold, cool to 200°C in H 2 , purge with N 2 to 120°C.
- the support material may be in all other reasonable form suitable for fixed bed reactor applications, such as spheres, extrudates, cylinders, tablets, rings and half-rings. It could be alternatively also in the form of monoliths or other structured support packings, such as ceramic honeycomb bodies, stacks of juxtaposed metallic plate-type catalysts having the catalytic material coated on the surfaces of the metallic plates, for fixed bed applications.
- the CO is removed from reformate gas to levels below 10 ppm implying conversions of 99.9%, allowing its use for PEM fuel cell operation without deactivating the fuel cell anode catalyst.
- the concomitant H 2 conversion should be far below 10% to maintain the overall efficiency of the reformer-PROX connection and facilitate heat management in the reactor.
- Ruthenium on a cerium doped alumina support is approximately 75 to 142 times more active than the prior art catalyst UOP and Toyota resp. Additionally, the stability of the PSI catalyst was demonstrated by continuous operation at various conditions for 1200 hours.
- the surprising feature of the PSI catalyst is that the increased activity is not due to an additional metal promoter such as lithium (Toyota) or to an significantly higher content of a noble metal but the promotion of the support alumina with cerium oxide, presumably increasing its oxygen adsorption and dissociation properties. In detail, this higher activity is presumably caused by the nano-distribution of the cerium on the alumina support.
- the catalyst prepared under impregnation with the aqueous cerium-salt solution does not show any peaks for ceria in an -XRD analysis implying that both the ceria and the noble metal content are dispersed that far that grains over 50 Angstrom have not been built and as a consequence peaks for ceria and the noble metal could not be observed.
- Cat.Tod The second catalyst referred to as "Cat.Tod.” is the catalyst which is disclosed in the article “Selective catalytic oxidation of CO in H 2 : fuel cell applications” from Olga Korothikh and Robert Farrauto, published in Catalysis Today 62 (2000) 249 to 254.
- the PSI Ex.l catalyst with a 5 wt . % ruthenium content on a cerium doped alumina support in comparison with the Appl.Cat.B. catalyst and the Cat. Tod. catalyst is 10 times and 32 times, resp., more active than these catalysts taken from the recently published scientific literature.
- Table 3 shows the prox data with hydrocarbon derived reformates from both gaseous and liquid pox feeds. The data shows that with the C. to C 3 feeds the high selectivity for CO conversion is maintained with low H 2 conversions what is considered to be most desirable.
- the nano-distribution of the cerium compound on the alumina lead to the significant increase of the catalytic activity of the catalyst.
- this nano-distribution of a rare earth metal compound not only serves as a stabilizing compound for the metal oxide support compound -but contributes in a non-negligible manner already to the catalytic activity of the catalyst.
- the use of other noble metal compounds such as platinum, iridium but also compounds from tungsten, molybdenum can be considered in a reasonable manner.
- the cerium might be changed with or supplemented with another or a group of other rare earth metal compounds, such as the oxides of praseodym, neodym and gadolinium.
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Abstract
Priority Applications (1)
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AU2003249906A AU2003249906A1 (en) | 2002-07-05 | 2003-06-30 | Method for preparing a catalyst for preferential oxidation and a process thereof |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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EP02015061.1 | 2002-07-05 | ||
EP02015061A EP1391240A1 (fr) | 2002-06-03 | 2002-07-05 | Methode de préparation d'un catalyseur pour l'oxidation preféréntielle du monoxide de carbone dans un gaz riche en hydrogène, procédé pour l'oxidation preféréntielle du monoxide de carbone dans un gaz rich en hydrogène, et une methode pour le fonctionnement d'une pile à combustible |
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WO2004004895A1 true WO2004004895A1 (fr) | 2004-01-15 |
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PCT/EP2003/006931 WO2004004895A1 (fr) | 2002-07-05 | 2003-06-30 | Procede de preparation d'un catalyseur d'oxydation preferentielle et processus d'oxydation preferentielle |
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WO (1) | WO2004004895A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103861591A (zh) * | 2012-12-18 | 2014-06-18 | 中国科学院大连化学物理研究所 | 选择氧化脱除co的负载型纳米金催化剂及其制备和应用 |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4367166A (en) * | 1980-07-17 | 1983-01-04 | Kabushiki Kaisha Toyota Chuo Kenkyusho | Steam reforming catalyst and a method of preparing the same |
EP0503653A1 (fr) * | 1991-03-12 | 1992-09-16 | Nippon Oil Company, Limited | Catalyseur pour le reformage à la vapeur à haute température d'hydrocarbures |
WO1998035908A1 (fr) * | 1997-02-14 | 1998-08-20 | Shell Internationale Research Maatschappij B.V. | Oxydation catalytique partielle d'hydrocarbures |
DE10053989A1 (de) * | 1999-11-04 | 2001-05-23 | N E Chemcat Corp | Katalysator für die selektive Oxidation von Kohlenmonoxid in wasserstoffhaltigen Gasen, Verfahren zur Entfernung von Kohlenmonoxid und Festpolymer-Elektrolyt-Brennstoffzellensystem unter Verwendung des Katalysators |
EP1138383A1 (fr) * | 1998-11-26 | 2001-10-04 | Idemitsu Kosan Company Limited | Catalyseur d'oxydation de monoxyde de carbone, procede de preparation d'un catalyseur d'oxydation de monoxyde de carbone, et procede de production d'un gaz contenant de l'hydrogene |
US6299995B1 (en) * | 2000-05-31 | 2001-10-09 | Uop Llc | Process for carbon monoxide preferential oxidation for use with fuel cells |
-
2003
- 2003-06-30 WO PCT/EP2003/006931 patent/WO2004004895A1/fr not_active Application Discontinuation
- 2003-06-30 AU AU2003249906A patent/AU2003249906A1/en not_active Abandoned
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4367166A (en) * | 1980-07-17 | 1983-01-04 | Kabushiki Kaisha Toyota Chuo Kenkyusho | Steam reforming catalyst and a method of preparing the same |
EP0503653A1 (fr) * | 1991-03-12 | 1992-09-16 | Nippon Oil Company, Limited | Catalyseur pour le reformage à la vapeur à haute température d'hydrocarbures |
WO1998035908A1 (fr) * | 1997-02-14 | 1998-08-20 | Shell Internationale Research Maatschappij B.V. | Oxydation catalytique partielle d'hydrocarbures |
EP1138383A1 (fr) * | 1998-11-26 | 2001-10-04 | Idemitsu Kosan Company Limited | Catalyseur d'oxydation de monoxyde de carbone, procede de preparation d'un catalyseur d'oxydation de monoxyde de carbone, et procede de production d'un gaz contenant de l'hydrogene |
DE10053989A1 (de) * | 1999-11-04 | 2001-05-23 | N E Chemcat Corp | Katalysator für die selektive Oxidation von Kohlenmonoxid in wasserstoffhaltigen Gasen, Verfahren zur Entfernung von Kohlenmonoxid und Festpolymer-Elektrolyt-Brennstoffzellensystem unter Verwendung des Katalysators |
US6299995B1 (en) * | 2000-05-31 | 2001-10-09 | Uop Llc | Process for carbon monoxide preferential oxidation for use with fuel cells |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103861591A (zh) * | 2012-12-18 | 2014-06-18 | 中国科学院大连化学物理研究所 | 选择氧化脱除co的负载型纳米金催化剂及其制备和应用 |
CN103861591B (zh) * | 2012-12-18 | 2016-01-27 | 中国科学院大连化学物理研究所 | 选择氧化脱除co的负载型纳米金催化剂及其制备和应用 |
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