WO2003079376A1 - Cable a tube de blindage metallique resistant a la traction et dispositif de production - Google Patents
Cable a tube de blindage metallique resistant a la traction et dispositif de production Download PDFInfo
- Publication number
- WO2003079376A1 WO2003079376A1 PCT/CN2002/000659 CN0200659W WO03079376A1 WO 2003079376 A1 WO2003079376 A1 WO 2003079376A1 CN 0200659 W CN0200659 W CN 0200659W WO 03079376 A1 WO03079376 A1 WO 03079376A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- cable
- armored
- metal
- hose
- wire
- Prior art date
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/26—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/20—Metal tubes, e.g. lead sheaths
Definitions
- the present invention relates to the technical field of cables of basic electrical components, and is a new type of metal tensile hose zirconium-clad cable and its production method and equipment.
- the cables used in power supply systems are generally Steel tape armored cable.
- Ordinary cables are sheathed with a single layer of PVC or XLPE sheath on the outer layer of single-core or multi-core insulated conductors.
- the steel tape armored cable is spirally wound into an armored protective sleeve by using a steel tape with a thickness of about 1 to 2 cm on the outer layer of the plastic sheath of the ordinary cable.
- a layer of plastic sleeve holds and protects the steel tape armor layer. This is the structure of the steel tape armored cable.
- the steel tape armored cable has anti-side pressure and anti-destructive properties, it is complicated to manufacture, high in cost, bulky, and has a large bending radius. It is inconvenient to install and is limited by its structure. The tensile strength is poor. These defects severely affect and limit its application.
- the purpose of the present invention is to overcome the shortcomings of steel strip armored cables, optical cables and cables protected by hand-made sheathed hoses, and to provide a metal tensile that is light in weight, low in cost, lightweight and flexible, and has good tensile properties.
- the specific solution of the product of the present invention is: on the outer wall of single-core, multi-core insulated wires or ordinary cables or optical fibers, optical cables Wrapped with a single or double hook metal elastic tensile hose.
- the structure of the metal elastic tensile hose is a metal-type belt wound into a tube, and the upper and lower hooks are hooked up and down between the "belt” and the "belt”; the single hook type is a vertical bending hook on the upper and lower belt edges; and the double hook
- the upper and lower hooks of the "V” or "U” shape are connected between the belt and the belt.
- the method for producing a metal tensile hose armored cable according to the present invention is as follows: a rolled single-core, multi-core insulated conductor or cable or an optical fiber or an optical cable is mounted on a wire feeder and fed into a metal tensile hose armored cable armored forming host; Through the hollow main mandrel of the mismatched molding host, it is sent to the molding armored power head and the metal tensile elastic hose to be wrapped and armored at one time, and then rewinded and packaged by the cable reel.
- the speed and direction of the bobbin holder on the wire feeder and the bobbin holder are the same as the speed and direction of the formed metal tensile hose armored cable on the main mandrel of the armored forming host.
- the misplaced forming host for producing metal tensile hose armored cable according to the present invention is an improvement on the existing metal elastic tensile hose machine. It also has a metal belt transmission and rolling host, a shaped armored power head, and a main mandrel. , Which is characterized in that the main mandrel is a hollow shaft whose inner diameter is greater than or equal to the diameter of the cable or optical cable to be armored.
- one of the three-core or more cables of the present invention is
- the bare wire is used as the ground wire, and the bare wire is in contact with the inner wall of the metal elastic tensile hose.
- the inner core cable is better protected, and the gap between the single-core, multi-core insulated conductor or cable and the metal elastic tensile hose is filled with plastic filler.
- the outer wall of the metal elastic tensile hose of the present invention is covered with at least one layer of plastic or at least one layer of steel wire mesh or one layer of plastic.
- One layer of steel) wire woven mesh is covered with at least one layer of plastic or at least one layer of steel wire mesh or one layer of plastic.
- the armored cable of the present invention is light in weight, low in cost, lightweight and soft, and has good tensile, fire, explosion, magnetic, shielding, and rodent and animal pest resistance characteristics.
- the outer armored hose can be made of stainless steel, plated Made of various metal materials such as zinc plate, copper, lead, etc., which can meet the needs of different power supply, power distribution or communication facilities.
- the production method and equipment of the invention have mechanized production, high efficiency, reliable product quality, low cost, and high speed. Production of new-type, high-quality metal tensile hose armored cables or armored optical cables with standard lengths and many varieties and specifications. ⁇ Drawing description
- Figure 1 is a schematic diagram of one of the armored wire and cable structures of the present invention.
- FIG. 2 is a schematic diagram of a second structure of an armored wire and cable according to the present invention.
- FIG. 3 is a schematic view of the third structure of the zirconium wire and cable of the present invention.
- FIG. 4 is a schematic diagram of the fourth structure of an armored wire and cable according to the present invention.
- FIG. 5 is a schematic view of a fifth structure of an armored wire and cable according to the present invention.
- FIG. 6 is a schematic structural diagram of a molded armored power head of the armored molding host of the present invention.
- Figure 7 is a schematic diagram of the arrangement and structure of the process equipment of the present invention.
- 1 insulated wire or cable
- 2 double hook metal tensile hose
- 3 plastic layer
- 4 wire braided mesh
- 5 gear
- 6 up gear
- 7 upper roller bracket
- 8 up Roller
- 10-down roller 11-roller bracket
- 12-bend guide 13-metal belt
- 14-gear 15-main mandrel
- 16-rotary shaft 17-spool holder
- 18- Spool 19 a metal belt transmission
- hydraulic forming host 20-formed armored power head
- 21-cable tube 22-cable frame
- 23-rotary shaft 24-line feeder
- 26 Cable take-up machine
- 27 frame
- 28 one frame
- 29 single hook metal tensile hose
- 30 bare wire.
- the armored cable of the present invention is wrapped with a layer of metal elastic tensile hose 2 (see Figure 1) on the outer wall of a common cable 1 (or a multi-core insulated wire or a single-core insulated wire or an optical fiber, an optical cable). It is a double-hook type metal elastic tensile hose with "u" type upper and lower hook buckles between the belt and the belt.
- one of the cores may be a bare wire 30 and naturally contact the outer metal elastic tensile hose (see Figure 2). Shown in the figure is a single-hook type metal elastic tensile hose 29 with vertical folds between the belt and the belt.
- the outer wall of the armored cable of the present invention may be covered with a flame-retardant plastic layer 3, see FIG. 3.
- the outer wall of the armored cable of the present invention is covered with a layer of steel wire braided mesh 4, see FIG. 4.
- the outer wall of the armored cable of the present invention is covered with a layer of flame-retardant plastic 3 and then with a layer of steel wire braid 5, see FIG. 5.
- the gap between the insulated wire or cable of the present invention and the metal elastic tensile hose can also be filled with a plastic filler. 5
- the specific production process of the present invention is completed by inserting insulated wires or cables or optical fibers and optical cables 1 into the special unit of the present invention (see FIG. 7). First, the rolled cable 1 is installed on the wire feeder 24, and then fed The armored forming host 25, the cable 1 enters the forming armored power head 20 through the main mandrel 15 and is once wrapped and sheathed by the metal elastic tensile hose, and the armored cable 9 is finally wound and packaged by the cable retractor 26.
- an extruder can be added after the armored forming host 25 for plastic cladding; a metal braiding machine can be added to cover the steel wire braided mesh.
- a filling material device may be provided at the entrance of the cable into the main mandrel 15.
- the production unit of the present invention is shown in FIG. 7 and is composed of a wire feeder 24, an armor forming host 25, and a cable take-up machine 26.
- the wire feeder 24 has a base 27, a spool 18, and the spool 18 can be rotated and put on the line 17 (the planetary gear structure can rotate and rotate, or an independent motor can be installed on the spool frame to drive the spool 18 to rotate) and It is suspended from the bobbin frame 17 and revolves on the rotating shaft 16.
- the rotating shaft 16 is mounted on the machine base 27, and is speed-limited by a transmission mechanism (the transmission mechanism is omitted in the figure).
- the speed and direction of the rotating shaft 16 are formed on the armored forming host. The same is true of the metal tensile hose armored cable 9.
- the armored forming host 25 of the present invention has the same basic structure as the existing metal elastic tensile hose machine, and it has a metal belt transmission, a rolling host 19, a main mandrel 15, and an armored power head 20; the difference
- the main mandrel 15 is changed from a solid shaft to a hollow shaft, and the inner diameter of the hollow shaft should be greater than or equal to the diameter of the cable to be armored, so that the cable to be armored enters the armored power head 20 through the main mandrel 15 and armored.
- FIG. 6 The structure and working principle of the shaped armored power head 20 are shown in FIG. 6. It has an upper roller support 7 and is equipped with an upper roller. 9
- the upper gear 6 is integrated with the upper roller 8, and is driven by the gear 5 on the main mandrel 15.
- the lower roller bracket 11 is installed corresponding to the lower roller 10, and the lower gear 14 is integrated with the lower roller 10. It is also driven by the gear 5 on the main mandrel 15.
- a curved guide plate 12 is also installed at the same horizontal position as the main mandrel 15.
- the cable 1 enters from the left end of the main mandrel 15 and comes out of the right end at a certain speed; at the same time, the S-shaped metal strip 13 (thickness of about 0.2mm is sufficient) is guided by the curved guide plate 12 into the upper and lower Between the rollers 8 and 10, a metal elastic tensile hose is roll-formed and moved to the right at the same speed as the cable 1 so as to be wrapped around the outer wall of the cable 1 to make a metal tensile hose armored cable 9.
- the cable take-up machine 26 has basically the same structure as the wire delivery machine 24. It has a base 28, a cable drum 21, and a cable drum 21 mounted on the cable drum frame 22 to rotate and receive the cable (the planetary wheel structure drives the rotation and can also be installed on the cable drum frame.
- An independent motor is used to drive the bobbin 21 to rotate), and it is suspended from the bobbin holder 22 to revolve on the rotating shaft 23, and the rotating shaft 23 is mounted on the base 28, and is speed-limited by the transmission mechanism (the transmission mechanism is omitted in the figure)
- the speed and direction of the rotating shaft 23 are the same as the metal tensile hose armored cable formed on the armored forming host.
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Insulated Conductors (AREA)
Abstract
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2002337996A AU2002337996A1 (en) | 2002-03-15 | 2002-09-16 | Metal pull-proof tube-armored cable and process and device for the production |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN02115598.4 | 2002-03-15 | ||
CN02115598 | 2002-03-15 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2003079376A1 true WO2003079376A1 (fr) | 2003-09-25 |
Family
ID=27811300
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CN2002/000659 WO2003079376A1 (fr) | 2002-03-15 | 2002-09-16 | Cable a tube de blindage metallique resistant a la traction et dispositif de production |
Country Status (2)
Country | Link |
---|---|
AU (1) | AU2002337996A1 (fr) |
WO (1) | WO2003079376A1 (fr) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103794285A (zh) * | 2014-02-18 | 2014-05-14 | 山东太平洋橡缆股份有限公司 | 一种采煤机用光电复合橡套软电缆 |
CN105741960A (zh) * | 2015-03-10 | 2016-07-06 | 蒋菊生 | 一种电力电缆 |
CN105788742A (zh) * | 2015-03-10 | 2016-07-20 | 蒋菊生 | 一种具有异型填充的光电复合缆 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3834958A1 (de) * | 1988-10-13 | 1990-04-19 | N Proizv Ob Vnii Kabelnoj Prom | Verfahren zum aufbringen eines aus draehten bestehenden flexiblen metallueberzuges um eine kabelseele und vorrichtung zur durchfuehrung des verfahrens |
DE3919135A1 (de) * | 1989-06-12 | 1990-12-13 | Norddeutsche Seekabelwerke Ag | Verfahren und vorrichtung zur herstellung von kabeln, seilen etc. |
CN2442430Y (zh) * | 2000-09-29 | 2001-08-08 | 殷永江 | 金属螺旋弹性套管 |
-
2002
- 2002-09-16 AU AU2002337996A patent/AU2002337996A1/en not_active Abandoned
- 2002-09-16 WO PCT/CN2002/000659 patent/WO2003079376A1/fr not_active Application Discontinuation
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3834958A1 (de) * | 1988-10-13 | 1990-04-19 | N Proizv Ob Vnii Kabelnoj Prom | Verfahren zum aufbringen eines aus draehten bestehenden flexiblen metallueberzuges um eine kabelseele und vorrichtung zur durchfuehrung des verfahrens |
DE3919135A1 (de) * | 1989-06-12 | 1990-12-13 | Norddeutsche Seekabelwerke Ag | Verfahren und vorrichtung zur herstellung von kabeln, seilen etc. |
CN2442430Y (zh) * | 2000-09-29 | 2001-08-08 | 殷永江 | 金属螺旋弹性套管 |
Also Published As
Publication number | Publication date |
---|---|
AU2002337996A1 (en) | 2003-09-29 |
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