WO2003053826A1 - Procede et dispositif de palettisation - Google Patents

Procede et dispositif de palettisation Download PDF

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Publication number
WO2003053826A1
WO2003053826A1 PCT/EP2002/014535 EP0214535W WO03053826A1 WO 2003053826 A1 WO2003053826 A1 WO 2003053826A1 EP 0214535 W EP0214535 W EP 0214535W WO 03053826 A1 WO03053826 A1 WO 03053826A1
Authority
WO
WIPO (PCT)
Prior art keywords
palletizing
pallet
stations
unit
palletized goods
Prior art date
Application number
PCT/EP2002/014535
Other languages
German (de)
English (en)
Inventor
Herwig Hirschek
Original Assignee
Autefa Automation Gmbh
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Autefa Automation Gmbh filed Critical Autefa Automation Gmbh
Publication of WO2003053826A1 publication Critical patent/WO2003053826A1/fr

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00—Stacking of articles
    • B65G57/02—Stacking of articles by adding to the top of the stack
    • B65G57/16—Stacking of articles of particular shape
    • B65G57/20—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical
    • B65G57/22—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement
    • B65G57/24—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement the layers being transferred as a whole, e.g. on pallets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00—Stacking of articles
    • B65G57/005—Stacking of articles by using insertions or spacers between the stacked layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02—Articles
    • B65G2201/0235—Containers
    • B65G2201/0244—Bottles

Definitions

  • the invention relates to a method and a device for palletizing with the features in the preamble of the main method and device claim.
  • Palletizing devices which comprise a palletizing device or a maximum of two palletizing devices.
  • the palletizers are equipped with gripping devices with which they can handle the palletized goods, intermediate layers in the form of cardboard bottoms or foils and a lid or
  • the invention solves this problem with the features in the main method and device claim.
  • the various work steps in palletizing are carried out with different devices and preferably at different points on the palletizing device and can be carried out separately.
  • the automated and fully automatic palletizing device has three separate palletizing devices with different individual functions for the construction of the pallet. This separation of functions enables palletizing to take place at optimum performance and speed. The performance is higher than the previously known
  • Palletizing This is especially in connection with high-performance palletized goods infeeds ' and one Pallet formation with complete palletized goods is an advantage. It is possible to apply the palletizing performance with a single palletizing device, which means a significantly reduced construction, space and investment expenditure compared to the prior art.
  • a further increase in performance is possible if the various functions during the construction of the pallet are distributed over several locally separated palletizing stations and in particular over several such palletising station pairs.
  • This can e.g. the pallet preparation with the provision of the bottom part and an intermediate layer placed separately from the actual palletizing function and the stacking of the various layers of palletized goods with the inserted intermediate layers.
  • the stacking process for the palletized goods can run without interruption.
  • the stacked pallet can also be completed at a different location by placing a cover or stabilizing frame and possibly packing or strapping, which may be the same palletizing space as for the pallet preparation. With this procedure, the actual stacking processes for the palletized goods layers and the preparation and completion processes are locally separated and carried out with different process cycles, which allows optimization of the individual processes and functions.
  • Another problem can be solved by dividing the palletizing processes into different palletizing locations.
  • the initially loosely stacked pallets can only be moved and transported slowly due to their relative instability.
  • This conveying process takes a relatively long time, which can limit the speed gain in a single-place solution by using three palletizing devices.
  • the transport time can also be decoupled from the working cycle of the layer construction.
  • the stacking processes for the palletized goods layers and the intermediate layers can continue without interruption.
  • Figure 1 a plan view of a
  • Figure 2 is an enlarged view of the arrangement of Figure 1 and
  • Figure 3 a pre-packed pallet in a schematic side view.
  • Figure 1 shows a fully automatic machine
  • Palletizing device (1) which is used to build up pallets (26), as shown in more detail in FIG. 3.
  • pallets (26) consist of a base part (27) made of plastic, wood or the like, on which the subsequent layers are stacked.
  • base part (27) made of plastic, wood or the like
  • intermediate layer (28) which can be made of cardboard, plastic or the like other suitable materials.
  • palletized material layer (30) On the intermediate layer (28) is a palletized material layer (30), which is shown in the
  • Embodiment is a bottle layer. Intermediate layers (28) and palletized goods layers (30) are in turn stacked thereon in alternating order. A further intermediate layer (28) is placed on the uppermost layer of palletized goods (30) and a cover (29) is arranged thereon, which can be, for example, a circumferential stabilizing frame made of wood, plastic or the like. The cover (29) can alternatively be an inverted bottom or the like of any other suitable construction. The top and bottom intermediate layer (28) can be omitted if necessary. At the end, the fully packed pallet (26) can be surrounded with a packaging (31). Stabilization bands, a film packaging, for example a shrink film or the like other packaging. The packaging can be attached inside or outside the palletizing device (1). In the exemplary embodiment shown, the packaging takes place outside the palletizing device (1) in a downstream packaging unit (not shown).
  • the palletizing device (1) comprises three automatic palletizing devices (8, 9, 10), which are different
  • the palletizing devices (8,9,10) are arranged at at least two spatially separate palletizing places (16,17,18,19).
  • the preparation and completion of the pallet (26) and the layer structure with the stacking of the palletized goods layers (30) take place at different locations.
  • the palletizing device (1) is divided into two palletizing units (6, 7) arranged next to one another, which are connected to one another by the pallet conveyors (23).
  • the palletizing devices (8,9,10) are also divided between the two palletizing units (6,7).
  • Exemplary embodiment is connected to a provision (2) for the palletized goods (30) described below, contains two palletizing devices (8, 9) and two palletizing stations (16, 17) on which the palletized goods layers (30) and the intermediate layers (28) are stacked on top of one another become.
  • the two palletizing stations (16, 17) are arranged close to each other and are used by both Palletizing devices (8.9) operated.
  • a storage (21) for intermediate layers (28) is arranged on the outside next to the one palletizing station (16).
  • the second palletizing unit (7) contains the third palletizing device (10) and two likewise closely adjacent palletizing stations (18, 19), on which the aforementioned preparation and completion processes take place.
  • the two palletizing stations (18, 19) are connected by the mentioned pallet conveyors (23) to the respectively associated palletising station (16, 17) for the layer structure.
  • a supply (22) for the lid or stabilizing frame (29) is arranged next to the one upper palletizing station (18).
  • the stocks or storage spaces (20, 21, 22) can be designed as magazines for receiving one or more stacks of the base parts (27), intermediate layers (28) and cover (28). They are connected to parts conveyors (24), which in turn are connected to larger supply points via a cross or shunting conveyor (25) or one or more other conveyors. As a result, the supply points can be quickly supplied with new material.
  • the pallet conveyors (23) can also be connected to one another and connected to a common, uniform output line (32) via the cross conveyor or maneuvering conveyor (25).
  • the palletizing devices (8, 9, 10) are designed as robots with two or more axes, each of which consists of a portal-like frame (11) and one that can be moved to a sufficient height thereon trolley-like travel unit (12) exist.
  • the travel units (12) each have a gripping device (13, 14, 15) which can be raised and lowered on the frame of the travel unit (12), can optionally also be rotated about the lifting axis and which is adapted to the part to be gripped ,
  • the palletizing devices (8, 9, 10) perform a multi-axis lifting movement in the embodiment shown.
  • the gripping devices (13, 14, 15) can e.g. of suction pads, clamp grippers or the like for the palletized goods (30), e.g. Bottles.
  • the goods to be palletized (30) can, if necessary, also be pushed over from the supply (2) to the palletizing station (16, 17) with a clamping slide, with the height being adjusted to the variable pallet height at one of the two points via a lifting table or the like.
  • the moving units (12) of the two robots (8, 9) are arranged on a common frame (11) and can be moved across the row of palletizing stations (16, 17) and the supply (21) as well as the Move staging (2) back and forth.
  • the upper robot (9) has a gripping device (14) which is matched to intermediate layers (28) and can remove these from the supply (21) and place them on the palletizing station (16, 17).
  • the other lower robot (8) has a gripping device (13) for the palletized goods (30), which preferably grips the entire palletized goods layer at the supply (2) and transfers them to the palletizing station (16, 17) in one go.
  • Such palletizing in layers is particularly fast and efficient.
  • the palletized goods can be picked up individually or in smaller groups and used to form pallets be implemented.
  • the two robots (8.9) operate both palletizing stations (16.17) and work alternately.
  • the robot (10) on the second palletizing unit (7) is configured in a similar manner with its own frame (11), a travel unit and a gripping device (15).
  • the gripping device (15) is preferably designed as a multifunctional gripper which can grip, transport and store both bottom parts (27) and intermediate layers (28) and lid (29) on the palletizing stations (18, 19).
  • the robot (10) is decoupled from the stacking cycle of the preferably very fast high-performance robots (8, 9) in the first palletizing unit (6) and can be slower because for the preparation of the base part (27) with the intermediate layer (28) and for the completion of the stacked pallet with the support of the cover (29) and a possible intermediate layer (28) a relatively large amount of time is available.
  • Cover (29) can be equipped, which can be replaced as required.
  • the provision (2) for the palletized goods (30), which are preferably already assembled in one layer, can be designed in any manner.
  • the palletized goods (30) consist of bottles, in particular plastic or glass bottles. These are fed from a bottle producer (not shown) via a feed conveyor (5) to a converter (3), which detects the bottles provided in one or more parallel rows with a corresponding gripping device, moves them to the side and onto one or more trays or intermediate carriers (4), the complete pallet-compatible bottle layer being formed on the trays (4).
  • the converter (3) can, for example, have a structural design as in EP-1 073 598 B1 or WO 00/69760.
  • a tray (4) is arranged on both sides next to the transversely displaceable converter (3), which is moved by means of a suitable longitudinal conveyor, e.g. of a shuttle from the transfer position on the converter (3) to the ready position (2) on the first palletizing unit (6).
  • a suitable longitudinal conveyor e.g. of a shuttle from the transfer position on the converter (3) to the ready position (2) on the first palletizing unit (6).
  • the trays (4) are loaded alternately and brought into the preparation (2). This enables uninterrupted feeding of palletized goods layers (30).
  • the robot (10) first deposits a base part (27) at one of the two palletizing stations (18, 19) and an intermediate layer (28) is placed thereon.
  • the bottom part (27) is then brought via the pallet conveyor (23) to the connected palletizing station (16, 17) in the first palletizing unit (6).
  • the robots (8, 9) alternately stack palletized goods layers (30) and intermediate layers (28) on top of one another.
  • the almost finished pallet (26) is brought back on the same pallet conveyor (23) back to the connected palletizing station (18, 19) in the second palletizing unit (7), where the robot (10) then removes the lid ( 22) and possibly an intermediate layer (28).
  • This uppermost intermediate layer (28) can alternatively also be placed in the palletizing unit (6).
  • the now completed pallet (26) is transported out of the second palletizing unit (7) and over the
  • the palletizing cycle can then begin again with the provision of a base part (27) and an intermediate layer (28) in the second palletizing unit (7).
  • overlapping palletizing cycles can be carried out.
  • a pallet is currently being built up in the first palletizing unit (6) at the upper palletizing station (16), the upper robot (9) placing an intermediate layer (28), while the lower robot (8) is no longer ready (2 ) already brings a palletized goods layer (30).
  • the connected second palletizing station (18) is empty in this case, which is illustrated by the dashed representation of a bottom part.
  • an intermediate layer (28) is just placed on the already positioned base part (27) on the other palletizing station (19) in the second palletizing unit (7) on the robot (10).
  • the associated palletizing station (17) in the first palletizing unit (6) is currently empty.
  • the base part (27) is brought to the palletizing station (17) and is ready for the stacking process there, which can begin immediately when the pallet stack at the other palletising station (16) is finished and on the pallet conveyor (23). is transported away.
  • the change in the stacking process from one palletizing station to the other (16, 17) can be done without delay.
  • the palletizing devices (8, 9, 10) can have any other constructional design, and e.g. be designed as a six-axis articulated arm robot. Basically, three palletizing devices can work on one palletizing station in the appropriate order of functions.
  • the pallets (26) are assembled in a continuous system on three palletizing units arranged one behind the other in the pallet conveying direction, the preparation of the pallets (26) taking place in the first palletizing unit and the completion of the pallets (26) taking place in the third palletizing unit.
  • the completion can be combined with a packaging process.
  • a further increase in performance is possible if there are more than two pairings of palletizing stations (16, 17, 18, 19) lying next to one another on each palletizing unit (6, 7), for example three, four or more pairings. If necessary, several pallets can be set up simultaneously on different palletizing stations (16, 17) in the first palletizing unit (6). In this case, one of the available palletizing stations is kept ready for the pallet change, while at the other remaining palletizing stations a simultaneous stacking takes place with different stack progress. With, for example, four pairings, a simultaneous stacking takes place at three palletizing stations, while one at one palletizing station Pallet change takes place. As soon as a stack is finished, the pallet is extended and, at the same time, a new stack formation is started at the reserved palletizing place. As soon as the next stack is ready shortly afterwards, the previously emptied palletizing station is again loaded with a bottom part and an intermediate layer. Such a mixed operation results in a significantly higher capacity of the palletizing device.
  • a smaller number of palletizing positions (18, 19) can be kept in the second palletizing unit (7) for preparation and completion of the pallet, which can be sent to the palletizing positions (16, 17) in the via one or more intermediate conveyor conveyors with optional allocation first palletizing unit (6) are connected.
  • the performance of the units can be coordinated with one another even better and more precisely.
  • the palletizing device (1) shown is suitable for any type of palletized goods (30).
  • Palletizing device Provision of palletized goods converter Tray, intermediate carrier feed conveyor, bottle feeder Palletizing unit Palletizing unit Palletizing device, robot Palletizing device, robot Palletizing device, robot frame Travel unit Gripping device for palletized goods, bottle position Gripping device for intermediate layers Gripping device for bottom part and lid Palletizing place for layer build-up Palletizing position for preparation of position for palletizing position for position / Completion of the stock of the bottom part of the intermediate layer of the lid of the pallet conveyor, the part conveyor, the marshalling conveyor, the pallet of the bottom part of the intermediate layer of the lid, the stabilizing frame, the palletized goods, the bottle layer, the packaging, the tape and the film output line

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Stacking Of Articles And Auxiliary Devices (AREA)

Abstract

L'invention concerne un procédé et un dispositif de palettisation de matières à palettiser (30) en plusieurs couches, en particulier de bouteilles. Ce dispositif comprend une installation de palettisation mécanique (1) comportant trois appareils de palettisation (8, 9, 10) séparés. La palette (26) est construite par ces appareils de palettisation en au moins deux endroits de palettisation (16, 17, 18, 19) séparés, à partir d'une base (27), de plusieurs couches de matières à palettiser (30), de plusieurs couches intermédiaires (28) et d'un couvercle (29). La préparation de la palette (26), l'agencement des couches la constituant et sa finition ont lieu en des endroits différents.
PCT/EP2002/014535 2001-12-20 2002-12-19 Procede et dispositif de palettisation WO2003053826A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE20120699U DE20120699U1 (de) 2001-12-20 2001-12-20 Palettiereinrichtung
DE20120699.4 2001-12-20

Publications (1)

Publication Number Publication Date
WO2003053826A1 true WO2003053826A1 (fr) 2003-07-03

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PCT/EP2002/014535 WO2003053826A1 (fr) 2001-12-20 2002-12-19 Procede et dispositif de palettisation

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DE (1) DE20120699U1 (fr)
WO (1) WO2003053826A1 (fr)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005108214A1 (fr) * 2004-05-05 2005-11-17 Msk-Verpackungs-Systeme Dispositif et procede pour introduire une entite plane pendant la palettisation d'une pile de produit
EP2112087A1 (fr) 2008-04-22 2009-10-28 Krones AG Position intermédiaire lors de l'emballage de fûts de grande taille pour boissons et palettes de fûts de grande taille
EP2119650A1 (fr) * 2008-04-22 2009-11-18 Krones AG Procédé et dispositif de palettisation de marchandises au détail
CN101870410A (zh) * 2009-04-23 2010-10-27 克罗内斯股份公司 将物品束层或者物品层运送至装载站的装置和方法
US8322515B2 (en) 2009-02-12 2012-12-04 Krones Ag Conveyor system and method for feeding to a downstream processing unit
ES2597256A1 (es) * 2015-07-14 2017-01-17 Joaquín SAG LUNA Transportador acumulador de paletas portapiezas

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102007047405A1 (de) * 2007-10-04 2009-04-23 WINKLER+DüNNEBIER AG Verfahren und Vorrichtung zum Bereitstellen unterschiedlicher Hilfsmaterialien durch einen Palettierroboter
DE102008020521A1 (de) * 2008-04-23 2009-11-05 Krones Ag Vorrichtung zum schichtweisen Palettieren von Stückgutlagen

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3009361A1 (de) * 1980-03-12 1981-09-24 Nütro Patentverwertungs- u. Maschinen-Handels-Gesellschaft mbH, 8500 Nürnberg Vorrichtung zum palettieren
FR2616135A1 (fr) * 1987-06-04 1988-12-09 Rufo Carton Ondule Services Sa Ensemble lineaire de palettisation de couches
EP0452560A1 (fr) * 1990-04-20 1991-10-23 Italo Meneghetti Machine d'emballage pour des paquets en papier ou carton et similaires
WO2000069760A1 (fr) 1999-05-18 2000-11-23 Certus Maschinenbau Gmbh Procede et dispositif pour traiter des bouteilles
EP1073598B1 (fr) 1998-04-23 2001-09-05 Certus Maschinenbau GmbH Dispositif pour le traitement de bouteilles

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4118640C2 (de) * 1990-06-28 1994-10-20 Focke & Co Vorrichtung zum Beladen von Paletten mit Kartons
DE19626826A1 (de) * 1996-07-03 1998-01-08 Focke & Co Hubgerät zum Handhaben von Gegenständen sowie Einrichtung zum Be- und Entladen von Paletten
DE20015199U1 (de) * 2000-02-29 2001-07-05 Autefa Automation Gmbh Flaschenbehandlungsanlage

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3009361A1 (de) * 1980-03-12 1981-09-24 Nütro Patentverwertungs- u. Maschinen-Handels-Gesellschaft mbH, 8500 Nürnberg Vorrichtung zum palettieren
FR2616135A1 (fr) * 1987-06-04 1988-12-09 Rufo Carton Ondule Services Sa Ensemble lineaire de palettisation de couches
EP0452560A1 (fr) * 1990-04-20 1991-10-23 Italo Meneghetti Machine d'emballage pour des paquets en papier ou carton et similaires
EP1073598B1 (fr) 1998-04-23 2001-09-05 Certus Maschinenbau GmbH Dispositif pour le traitement de bouteilles
WO2000069760A1 (fr) 1999-05-18 2000-11-23 Certus Maschinenbau Gmbh Procede et dispositif pour traiter des bouteilles

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005108214A1 (fr) * 2004-05-05 2005-11-17 Msk-Verpackungs-Systeme Dispositif et procede pour introduire une entite plane pendant la palettisation d'une pile de produit
EP2112087A1 (fr) 2008-04-22 2009-10-28 Krones AG Position intermédiaire lors de l'emballage de fûts de grande taille pour boissons et palettes de fûts de grande taille
DE102008020300A1 (de) 2008-04-22 2009-10-29 Krones Ag Zwischenlage beim Verpacken von Getränke-Großgebinden und Großgebinde-Palette
EP2119650A1 (fr) * 2008-04-22 2009-11-18 Krones AG Procédé et dispositif de palettisation de marchandises au détail
US7992363B2 (en) 2008-04-22 2011-08-09 Krones Ag Method and apparatus for palletizing confectioned units of articles
US8322515B2 (en) 2009-02-12 2012-12-04 Krones Ag Conveyor system and method for feeding to a downstream processing unit
CN101870410A (zh) * 2009-04-23 2010-10-27 克罗内斯股份公司 将物品束层或者物品层运送至装载站的装置和方法
ES2597256A1 (es) * 2015-07-14 2017-01-17 Joaquín SAG LUNA Transportador acumulador de paletas portapiezas

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