WO2002036698A2 - Films polyolefinique utilises comme film de masquage n'entrainant pas de coloration - Google Patents

Films polyolefinique utilises comme film de masquage n'entrainant pas de coloration Download PDF

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Publication number
WO2002036698A2
WO2002036698A2 PCT/US2001/046489 US0146489W WO0236698A2 WO 2002036698 A2 WO2002036698 A2 WO 2002036698A2 US 0146489 W US0146489 W US 0146489W WO 0236698 A2 WO0236698 A2 WO 0236698A2
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Prior art keywords
film
synthetic plastic
plastic film
mineral filler
weight
Prior art date
Application number
PCT/US2001/046489
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English (en)
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WO2002036698A3 (fr
Inventor
Rengarajan Ramesh
Tien Tjiu Tan
Original Assignee
A. Schulman, Inc.
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Application filed by A. Schulman, Inc. filed Critical A. Schulman, Inc.
Priority to AU2002227223A priority Critical patent/AU2002227223A1/en
Publication of WO2002036698A2 publication Critical patent/WO2002036698A2/fr
Publication of WO2002036698A3 publication Critical patent/WO2002036698A3/fr

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B19/00—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica
    • B32B19/04—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica next to another layer of the same or of a different material
    • B32B19/045—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/15—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
    • B32B37/153—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state at least one layer is extruded and immediately laminated while in semi-molten state
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18—Manufacture of films or sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/03—3 layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/05—5 or more layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/202—Conductive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/21—Anti-static
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/306—Resistant to heat
    • B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/40—Properties of the layers or laminate having particular optical properties
    • B32B2307/402—Coloured
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2315/00—Other materials containing non-metallic inorganic compounds not provided for in groups B32B2311/00 - B32B2313/04
    • B32B2315/16—Clay
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2323/00—Polyalkenes
    • B32B2323/04—Polyethylene
    • B32B2323/043—HDPE, i.e. high density polyethylene
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2323/00—Polyalkenes
    • B32B2323/04—Polyethylene
    • B32B2323/046—LDPE, i.e. low density polyethylene
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2323/00—Polyalkenes
    • B32B2323/10—Polypropylene
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2377/00—Polyamides
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20—Oxides; Hydroxides
    • C08K3/22—Oxides; Hydroxides of metals
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24—Acids; Salts thereof
    • C08K3/26—Carbonates; Bicarbonates
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/34—Silicon-containing compounds
    • C08K3/346—Clay
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04—Homopolymers or copolymers of ethene
    • C08L23/06—Polyethene
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
    • Y10T428/24562—Interlaminar spaces
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/25—Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles

Definitions

  • the instant invention relates to synthetic plastic film which possess advantageous mechanical properties such as liquid and gas permeability, moisture resistance, as well as the texture and tear performance characteristics of cellulose type paper.
  • the film is designed for use as a masking material in painting technology and is particularly effective because it does not stain a masked surface or cause "ghosting" .
  • the film may also be used for masking or protecting a painted surface.
  • the invention refers to a single or multilayer synthetic plastic film comprising a polyolefin carrier resin and a mineral filler. Film may be prepared either in a blown film or cast film process.
  • the invention pertains to a multi-layer film in which the mineral content and film thickness are varied between the multiple layers.
  • Polyolefin films are well known in the art, have been used for numerous purposes, and are made according to various formulations. Specifically in painting technology, polyolefin films are used as masking material to block paint overspray. Polyolefin films are also utilized as protectant films covering delicate surfaces. Examples of products currently on the market are ordinary traditional masking paper, masking film protection, polyethylene based sheets for automotive and construction applications, drop cloth sheets.
  • Polyolefin films are advantageous in this role over conventional paper based masking because they are durable and moisture resistant.
  • polyolefin. films do not come without disadvantages, primary of which is staining.
  • Staining or ghosting is a phenomenon in painting technology wherein, during the process of drying a painted surface, there is an uneven drying rate due to uncontrolled humidity in the environment. When a painted surface, which is not fully set or not fully dried, is being baked or dried at different temperatures and at humidity levels between 30 % up 95 %, staining or ghosting may appear on the painted surface. These marks are not removable by wiping. It has also been observed that a polyolefin film can trap water against a clear coated surface. Under exposure to heat or ultraviolet • light, the clear coat absorbs water, can become soft, and exhibits a hazy appearance. This appearance does not dissipate upon drying. With either situation, the surface must be repainted, which is costly.
  • ghosting may occur. This is caused by the fact that the inside surface of a film adheres to the finished or painted surface to varying degrees. The presence of residual solvents and/or humidity or water vapor also causes the masking to adhere to varying degrees . The uneven contact with the painted surface in turn affects the drying rate itself. This variation in adhesion affects the drying rate and results in ghosting or staining. Thus, the existence of variation in humidity, temperature, and lighting will cause ghosting or staining on a masked surface.
  • embossing process is an expensive process given that the pattern must be made with an additional embossing roller. This technique is not entirely effective because embossing depth will be significantly reduced as the embossed film is wound in a roll. In a single wound sheet or even in tubular film, the deeper into the reel or the closer to core, the less depth to the pattern and thus the less effective the stain or ghost prevention. Embossing can only be used as a means to enhance non- staining properties, but not to eliminate them in a stable or consistent manner. Another option to reduce ghosting or staining is to increase the particle size of the mineral filler. This has been attempted with varying degrees of success .
  • Obstacles include the tendency of the polyolefin film or bubble structure to burst or break due to the inherent imperfections of the mineral filler. In an effort to avoid these difficulties, processors are forced to limit particle size and to slow the run speed for film processing.
  • Japanese Unexamined Application Publication Numbers 10-80949 and 10-193454 show a particle size limited to 1.7 micron and a run speed of 20 m/minute.
  • the present invention covers the development of a mono layer and preferably a three or more layer synthetic plastic film which can be used as a replacement for masking paper which is used in paint overspray protection systems and generally for use as a replacement for conventional protective films.
  • the synthetic plastic film comprises a Polyalkylene or more specifically a Polyolefin (LDPE, LLDPE, MDPE, Metallocene LLDPE, HDPE, Random Copolymer PP, or Block Copolymer PP) as the carrier resin and a mineral filler.
  • the film may be structured in a monolayer or, preferably, in three or more layers. Film is manufactured in a monolayer or, preferably, in a multi-layer blown or a multi-layer cast film process, and the rheology of the carrier resin can be varied to accommodate the type of film extrusion process.
  • the filler levels in the formula can range from 5 percent to 60 percent by weight in the formulation with particle sizes in excess of thirty percent of the total film thickness.
  • the mineral filler can be one or a combination of the following substances: Calcium Carbonate, Aluminum Silicate (clay) , Magnesium Silicate, and Calcium Silicate (Wollastonite) .
  • the film structure can be a co-extruded structure where the number of layers can be from three layers to seven layers.
  • these multi-layer structures can be manufactured either in a blown film or a cast film process . This configuration allows each layer to have a different composition of material and thickness.
  • this material can be coextruded with conductive material, anti-static material, flame retardant, and/or colorant.
  • This invention also covers the lamination (either adhesive or extrusion lamination) of the synthetic plastic film with any other substrate to achieve similar paperlike feel in the laminate.
  • Such material has a paperlike feel and behavior while retaining the advantages of the polyolefin derived product. If the advantages of the present films are combined with woven polypropylene to get different properties, the paperlike feel is retained along with the additional features associated with the new laminates, including better strength and better breathability.
  • This invention also covers the process of extrusion coating of the instant synthetic plastic film on either a paper or polymer film structure to achieve a paperlike feel in the laminate.
  • the laminates that can be used are woven material made of PP and HDPE to get strength as well as breathability.
  • a synthetic plastic film of one or more layers particularly suitable for masking or protecting a painted surface without causing staining or ghosting comprising a polyolefin carrier resin and at least 5 percent by weight of a mineral filler, wherein the mineral filler has a particle size of at least 3 microns, which film can be generated by a blown or cast method at high speeds; such a a synthetic plastic film wherein the polyolefin carrier resin consists of at least one polyolefin which is a linear or branched alpha olefin with a molecular weight of between 1000 and 1000000 ; such a synthetic plastic film wherein the polyolefin carrier resin is selected from the group consisting of
  • the polyolefin carrier resin may be a single polyolefin or a blend of two or more polyolefins
  • the mineral filler is selected from the group consisting of calcium carbonate, dolomite, magnesium silicate, and clay; such a calcium carbonate mineral filler which contains calcium carbonate, magnesium carbonate, and iron carbonate; such a dolomite mineral filler which contains calcium carbonate, magnesium carbonate, aluminum carbonate, and iron carbonate; such a magnesium silicate mineral filler which contains silicon oxide, magnesium oxide, iron oxide, and calcium oxide; such a clay mineral filler which contains aluminum oxide, silicon oxide, magnesium oxide, potassium oxide, sodium oxide, and iron oxide; such a synthetic plastic film wherein the mineral filler comprises up to 5 percent by weight of the total film weight ; such
  • a synthetic plastic film wherein a multilayer film is coextruded; such a multilayer film which consists of three, five, or seven layers; and such a multilayer film wherein each layer may have a different formulation, and wherein each layer may have a different thickness.
  • a multilayer film in which the synthetic plastic film is coextruded with a conductive material such a multilayer film in which the synthetic plastic film is coextruded with an antistatic material; such a multilayer film in which the synthetic plastic film is coextruded with a flame-retardant material; such a multilayer film in which the synthetic plastic film is coextruded with a colorant; such a multilayer film in which the synthetic plastic film is coextruded with a matte paperlike resin composition; such a multilayer film in which the synthetic plastic film is coextruded with a synthetic paper composition; such a multilayer film in which the synthetic plastic film is coextruded with a styrene butadiene copolymer; and such a multilayer film in which the synthetic plastic film is coextruded with a polyamide 6 and/or 6.6 and/or 12.
  • a synthetic plastic film wherein a monolayer film is extruded such as a polyamide 6 and/or 6.6 and
  • a synthetic plastic film that, when applied to a painted surface protects against paint overspray, moisture, and ultraviolet damage to the painted surface without staining or ghosting the surface and without leaving a pattern on the surface.
  • the components of the synthetic plastic film of the present invention are admixed together using standard mixing practices, as in and through a BanburyTM or other suitable extruder, e.g., a twin-screw extruder, for enhancing complete admixture of the components and to give a homogenous dispersion of the components throughout the film.
  • the synthetic film composition consists of premixed material, that is then further gravimetrically blended by a computer-assisted method or a manual method. Fillers are compounded first as they require a different screw design to obtain uniform granules. Filler granules are then further gravimetrically mixed either by a computer-assisted method or by a manual method to obtain the desired property. Each layer may have different blends and each will require a separate gravimetric blend of material .
  • the assembly In the case of multilayer blown films, the assembly must have a suitable material inlet, correct screw design with enough pressure and shear rate, good cooling at the feed zone with a grooved barrel, and tungsten carbide inserts to maintain screw life and barrel life, resulting in product consistency.
  • the die design needs to have a good low pressure profile while being able to be run with average output from 400 kg/hour on 225 - 250 mm diameter die.
  • the average output can run about 700 kg/hour on a T die width of 1800 mm.
  • the film composition can vary from layer to layer.
  • a paperlike film having a good tensile property along with a barrier property, may be prepared.
  • Different ingredients may be put on each extruder to obtain the desired property for each layer.
  • the synthetic plastic film composition of the present invention may additionally contain, as required, various additives such as antioxidants, coupling agents, ON absorbers, light protectants, heat-resistant stabilizers, pigments, dyes, and the like in minor proportions, e.g., up to a total of ten percent of the total weight of the film, although ordinarily not more than about five percent of the total weight of the film, and usually not more than one or two percent by weight of the total blend. Processing stabilizers and color concentrates are available in the trade and may be employed if desired.
  • the starting materials for the synthetic plastic film of the present invention comprise about 30-95 parts by weight of a polyolefin resin, and about 5-70 parts by weight of a mineral filler.
  • a polyolefin resin can advantageously comprise a unimodal, bimodal, or trimodal HDPE, ULDPE, LLDPE, and LDPE; Metallocene LLDPE and random, block, and homo copolymer PP.
  • the mineral filler can advantageously comprise calcium carbonate, dolomite, magnesium silicate, and clay.
  • Multilayer film samples were produced using a wide range of recipes with a range of film thickness varying from 12 to 200 microns. Multilayer film samples were also produced using a co-extruded three-layer structure
  • A/B/C total film thickness ranging from 18 to 190 microns.
  • the layer thickness ranged from 3 microns to 75 microns for skin layers and from 8 microns to 150 microns for center layers.
  • the ranges of the components of the film of the present invention are as follows: Polyolefin resin - 30 to 95 parts mineral filler - 5 to 70 parts With respect to the properties of the end product, namely the extruded or cast synthetic plastic film, the following Table I lists the "broad” range and “specific” range for material property requirements, with the "specific” range being especially suitable for non- ghosting masking synthetic plastic films: Table 1. Performance Ranges of Non-Ghosting Films
  • compositions of the coextruded film of the instant invention are prepared according to the batch compositions described in Table 2, and processed according to the apparatus settings of Table 3. These composition and process parameters are meant to be representative of the settings and characteristics of the process. It is understood that variation in processing parameters can affect film characteristics and performance, however the following are representative. Other settings are possible which may result in a similar product .
  • Fine adjustment of all temperature figures can be set within the range of +/- 10°C
  • EXAMPLE 2 In the case of 5 layers the structure can be as follows:
  • A/B/C/B/D where B is the typical tie layer to bond materials of different natures and compatibility. Bonding layer can range from 2 to 10 microns depending on the mix and the desired property required.
  • A,C,D layers can range in thickness from 3 to 125 microns each.
  • A/B/C/D/C/B/A where B and D are different types of adhesive layers for different materials .
  • Film layer thickness ranges from 2 to 10 micrcns depending on the mix and desired property required.
  • A, C layers can range in thickness from 3 to 125 microns each.
  • Thickness ranges from 2 to 10 microns.
  • A,C,F,H are materials of different natures and characteristics . Thickness of each layer ranges from 3 to 125 microns each. Example 4

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)

Abstract

L'invention concerne des films polyoléfiniques synthétiques constitué d'au moins une couche, chaque couche pouvant présenter une épaisseur et une formulation différentes. Lesdits films sont constitués de résine polyoléfinique et d'une charge minérale appropriée dont la granulométrie est d'au moins trois microns. Ces films conviennent parfaitement comme matériau de masquage dans des systèmes de protection contre un excès de projection de peinture, et peuvent être utilisés pour protéger une surface finie contre l'humidité et/ou le rayonnement ultraviolet. Leur utilisation empêche la coloration ou l'apparition d'ombres de la surface protégée ou masquée.
PCT/US2001/046489 2000-11-06 2001-11-05 Films polyolefinique utilises comme film de masquage n'entrainant pas de coloration WO2002036698A2 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU2002227223A AU2002227223A1 (en) 2000-11-06 2001-11-05 Polyolefin film for use as a non-staining masking film

Applications Claiming Priority (2)

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US70719300A 2000-11-06 2000-11-06
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WO2007015120A1 (fr) 2005-08-04 2007-02-08 Alfonso Alejandro Pira Papier synthetique
EP2554376A1 (fr) * 2010-03-31 2013-02-06 Toray Advanced Film Co., Ltd. Film de protection de surface
CN103042796A (zh) * 2013-01-07 2013-04-17 惠州宝柏包装有限公司 一种抗静电聚乙烯薄膜及其制备方法
CZ304641B6 (cs) * 2013-06-27 2014-08-13 Spur A.S. Polyolefinický kompozit se zlepšenými zpracovatelskými vlastnostmi
CN110358179A (zh) * 2019-08-13 2019-10-22 宜兴西工维新科技有限公司 一种水果蔬菜保鲜膜及其制备方法

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WO2006125087A2 (fr) * 2005-05-18 2006-11-23 Petoskey Plastics, Inc. Film plastique dispersant la vapeur, adherant a la peinture et a auto-adherence
WO2007136911A2 (fr) * 2006-05-18 2007-11-29 Petoskey Plastics, Inc. Pellicule plastique capable de disperser de la vapeur, présentant des propriétés d'adhérence à la peinture et d'auto-adhérence
US20100003463A1 (en) * 2006-05-18 2010-01-07 Petoskey Plastics, Inc. Vapor dispersible plastic film with paint adherence & cling
EP2460640B1 (fr) 2008-05-05 2014-08-27 A. Schulman, Inc. Feuilles de polyoléfine multicouche transparentes sur couleur et structure de support laminée
US20100297438A1 (en) * 2009-05-21 2010-11-25 Ross Allen W Polymer film comprising roughening material
US20100316843A1 (en) * 2009-05-21 2010-12-16 Lih-Long Chu Polymer film comprising roughening material
KR100961263B1 (ko) * 2009-12-18 2010-06-03 (주)대명화학 낙진방지용 필름
CN102791776B (zh) 2010-01-12 2015-11-25 绿岩有限责任公司 仿纸膜和其制备方法
KR101179249B1 (ko) * 2012-02-27 2012-09-03 (주)대명화학 낙진방지용 필름

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WO2007015120A1 (fr) 2005-08-04 2007-02-08 Alfonso Alejandro Pira Papier synthetique
EP2554376A1 (fr) * 2010-03-31 2013-02-06 Toray Advanced Film Co., Ltd. Film de protection de surface
EP2554376A4 (fr) * 2010-03-31 2014-01-01 Toray Advanced Film Co Ltd Film de protection de surface
CN103042796A (zh) * 2013-01-07 2013-04-17 惠州宝柏包装有限公司 一种抗静电聚乙烯薄膜及其制备方法
CZ304641B6 (cs) * 2013-06-27 2014-08-13 Spur A.S. Polyolefinický kompozit se zlepšenými zpracovatelskými vlastnostmi
CN110358179A (zh) * 2019-08-13 2019-10-22 宜兴西工维新科技有限公司 一种水果蔬菜保鲜膜及其制备方法

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