Classifications

• • D—TEXTILES; PAPER
  • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
  • D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
  • D21F9/00—Complete machines for making continuous webs of paper
  • D21F9/003—Complete machines for making continuous webs of paper of the twin-wire type
• • D—TEXTILES; PAPER
  • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
  • D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
  • D21F2/00—Transferring continuous webs from wet ends to press sections

Definitions

• the present invention relates to an arrangement in the wet end of a paper machine for transferring web from the former to the press section, said former comprising a twin wire zone mutually defined by an upper wire loop and a lower wire loop, whereafter the web is arranged to follow the upper wire to a transfer point where the web is transferred from the underside of the upper wire onto the top side of the weave included in the press section
• the transfer of a web formed in the wire section of the paper machine to the press section is an important phase which greatly affects the reliability of the paper machine running
• a reliable transfer of a wet and weak web from the former to the press section requires a good grip of the web onto the surface of the pick-up felt or the surface of the transfer belt
• This important process phase usually includes also web edge trimming and running of the web into the pulper m break situations
• twin wire formers known m the art the web is at the end of the twin wire zone released from the upper wire and made to follow the lower wire, from the downwards slanting run whereof it is picked m a transfer point with the aid of a pick-up roll onto the underside of a pick-up felt, said felt acting also as a water receiving press weave in the first press nip
• a web supported by the lower wire can be conducted, together with the transfer belt, into a prepress nip, in which it is made to engage with adhesion onto to the undeiside of the water non-receivmg transfer belt with smooth surface
• a suction roll and/or suction boxes is/are in general placed mside the lower wire loop, the function of which is, not only to increase the dry matter content of the web, but also to secure that the web follows the lower wire after the release point
• modern suction rolls and suction boxes acting on high underpressure are used to intens
• the problem still is how to achieve sufficient grip of the web onto the upper wire with the aid of conventional suction rolls and suction boxes, because of which the space from the end of the twin wire zone to the pick-up point has to be kept short and/or the web has to be supported by means of a suction box or suction roll positioned on the side of the upper wire. W en the space is short, the trimming of the web, the removal of the trimmed strips and the running of the web into the couch pit are difficult to arrange.
• the objective of the present invention is to solve the problems related to the state of art and to achieve a novel structure of the wet end of the paper machine, which improves the runnability of the machine and facilitates the transfer of the web from the former to the press section.
• the invention is characterized in that at the end of the twin wire zone a suction box is provided inside the upper wire loop and an open roll inside the lower wire loop facing it, the lid of said suction box being curved at least in a running situation so that the tightness of the upper wire reduces the normal force between the wire and the lid caused by the underpressure of the suction box, and in which suction box, underpressure can be arranged which keeps the web at the suction box mainly off the roll and off the lower wire when the upper wire is adhered to the underside to the upper wire and following the curved shape of the the lid of the suction box, and that members are arranged in connection with the suction box and/or the roll to make the web follow the lower wire in a break situation for conducting it into the broke handling system.
• the suction roll of the wire section can be omitted and substituted with an open-surface tubular roll. Water removal is carried out by means of a low-friction suction box with a curved surface and operating at high underpressure through the upper wire.
• a suction box for instance, a suction box described in the FI. patent application No. 965277 of the applicant can be used, in which the lid of the underpressure chamber or lathing in an equivalent position forms, at least in a running situation, a curved support surface for the wire.
• a suction box like this the friction between the wire and the lathing or between the wire and the lid is very small.
• the open surface of the roll is needed in starting situations to make the web grip onto the surface of the upper wire conforming to the lathing lid of the suction box.
• the roll supports the edges of the web, to the area of which the underpressure effect of the suction box will not extend.
• the web follows the upper wire, on the surface of which it grips by the effect of the suction box.
• it can be made to follow the lower wire e.g. by arranging blowing on the side of the upper wire or the suction on the side of the lower wire or by dimensioning the open surface area of the roll appropriately.
• the trimming can be performed from below the web, and the releasing of the trimmed strips from the web is easy.
• the trimmed strips can be released for instance by directing air blow to the area of the trimmed strips of the web through the upper wire or making the strips adhere on the surface of rolls corresponding in width thereto, from where they can be doctored off.
• Transferring the web to the pick-up point on the underside of the upper wire and removing the trimmed strips before the transfer point improve the runnability of the pick-up area and simplify its structure because the pick-up roll can be made fixed.
• Figure 1 presents schematically a former and a first press of the press section.
• Figure 2 presents a suction box - roll combination arranged at the end of the twin wire zone and the subsequent web transfer from the forming wire onto the pick-up weave.
• Figure 3 presents the conducting of the web into the couch pit with the aid of air blow subsequent to the suction box.
• Figure 4 presents the conducting of the web into the couch pit with the aid of an underpressure zone arranged within the roll.
• Figure 5 shows an embodiment of the invention in which the web is after the forming section transferred in a pre-press nip from the underside of the upper wire onto the top side of the transfer belt.
• Figure 6 presents an embodiment of the invention in which a suction box with curved surface is arranged to be in connection with the pick-up roll.
• FIG 1 presents schematically part of the wet end of a paper machine and especially the web former and a first press nip N of the press section.
• the web former comprises a lower wire loop 10 and an upper wire loop 11, defining therebetween a twin-wire web formation and water removal zone.
• Said twin wire zone starts with a forming gap, into which a pulp suspension jet 14 is fed from the headbox (not shown).
• the forming gap is defined by the lower wire 10 guided by a breast roll 16 and the upper wire 11 guided by a forming roll 15.
• a web passing between the wires 10,1 1 is affected by a number of web formation and water removal elements known as such in the art, which are not illustrated more in detail in Figure 1.
• the twin wire zone ends in a suction box 17 with a curved surface and placed inside the upper wire loop 11 , facing which a roll 18 is placed inside the lower wire loop 10.
• the course of the lower wire loop 10 is controlled by the breast roll 16 and leading rolls 19 in addition to the roll 18.
• the course of the upper wire loop 1 1 is controlled by the forming roll 15 and a number of leading rolls 20.
• the press section includes a press roll 23 and a shoe roll 24, defining therebetween a press nip N> .
• Web W is directed into the nip N ⁇ supported by two press felts 22 and 25, receiving the water pressed from the web in the nip Ni.
• the lower press felt 22 also acts as a pick-up felt and its course is controlled by the pick-up roll 21 and a number of leading rolls 26.
• the course of the upper felt 25 is controlled by leading rolls 27.
• the web W is released from the lower wire 10 with the aid of a suction box 17 placed on the side of the upper wire 11 and it is made to follow the upper wire 11.
• the pick-up roll 21 and the pick-up felt 22 passing thereabove are arranged to touch the upper wire 11 in the transfer point and the web fastened to the underside thereof, whereby the web is transferred, due to the action of the underpressure prevailing in the suction zone of the roll 21, on the top surface of the pick-up felt 22, supported by which it is conducted into the press nip Ni.
• a trimming means 30 is positioned at the end of the former to a point between the ending point of the twin wire zone and the pick-up point where the web W is adhered to the underside of the upper wire 11.
• Figure 2 presents enlarged the area of the wet end of the paper machine in which the web W is released from the lower wire 10 after the twin wire zone and is transferred, supported by the upper wire 11, to the pick-up point and further, owing to impact of the pick-up roll 21, to the pick-up felt 22.
• a suction box 17 with curved surface is positioned inside the upper wire loop 11, to which a second suction box 17a is advantageously connected, in which the surface facing the upper wire 11 is straight.
• the suction box 17 is of the type described in FI patent application No.
• an open-surface tubular roll 18 is placed inside the lower wire loop 10, which can be, for instance, grooved, blind-borred or another roll with cored-out surface. Also a suction roll is conceivable.
• the open surface 18' of the roll 18 is needed in a starting situation to make web W be adhered to the surface of the suction box 17 and the upper wire
• the web W is at the suction box 17 off from the surface 18' of the roll and adhered to the upper wire 11, the passing of which conforms to the curved shape of the lath lid 17' of the suction box.
• the edge areas of the roll 18 support the edges of the web W. Water removal on the roll 18 is carried out in the natural direction, off from the roll 18 through the upper wire 11 aided by the underpressure of the suction box 17.
• the underpressure used in the suction box 17 is preferably of the order of 60 to 80 kPa.
• a separate suction/blow unit 17a is placed after the suction box 17, in which a different underpressure or even overpressure can be used, as shown in Figure 3.
• Said second suction zone 17a is positioned in the straight run of the upper wire 11 beginning after the curved sector of the roll 18.
• edges of the web W are trimmed in a manner known in itself in the art after the twin wire zone prior to transferring the web W into the press section.
• a couch squirt 30 is arranged to trim the strips W R from the edges of the web W adhered onto the underside of the upper wire 11, which are immediately separated from the middle part of the web and conducted to the couch pit. Releasing trimmed strips W R from the upper wire 11 and falling down can be secured, for instance, by air flow blown through the upper wire 11, as demonstrated by an arrow A in Figure 2.
• the web After separating the trimmed squirts W R , the web is transferred from the underside of the upper wire 11 onto the top side of the pick-up felt 22 which it grips when influenced by the underpressure acting in the pick-up roll 21.
• the web W follows in a normal running situation the upper wire 11 after the twin wire zone, onto the surface of which it is adhered with the aid of a relatively high underpressure prevailing in the suction box 17.
• the web W is desired to be run into the couch pit in a break situation or in connection with a start-up, it is directed to follow the lower wire 10 after the twin wire zone.
• the web W can be driven down by arranging an underpressure chamber 18a within the open roll 18 as shown in Figure 4, in which underpressure is arranged in a break situation.
• the body of the roll 18 must be provided with through-borings.
• a third alternative is to select the proportion of the open surface area of the roll body 18' so that when no certain underpressure is prevailing in the suction box 17, the web W automatically tends to follow the lower wire 10. In such instance, no special arrangements such as blowing 17a or suction 18a are needed for conducting the web into the couch pit.
• a standard suction roll acts as a backing roll 18 of the suction box 17
• guiding the web to the press section or into the couch pit can be carried out using a release suction box 17a on the side of the upper wire 11 and/or a blow block 18a inside the suction roll.
• underpressure or overpressure can be used in both of said suction/ blow blocks 17a and 18a, depending on the running situation.
• Figure 5 presents an alternative design for handling trimmed strips W R , in which a trimmed strip W R is after the couch squirt 30 made to adhere onto the surface of a smooth roll 31 equivalent in width to the strip W R and conducted into separation from the uniform area left in the middle of web W. From the surface of the roll 31, the trimmed strip W R is released with a doctor 32 and conducted into the couch pit.
• the transfer arrangement of web W comprises a transfer belt 40, being adhered to the underside of the web W in a pre-press nip No formed by a press roll 41 inside the upper wire loop 11 and a shoe roll 42 inside the transfer belt loop 40.
• the web W is attached, through the adhesion effect, onto the surface of the smooth and water non-receiving transfer belt 40.
• the web W is directed off from the upper wire 11, in order to avoid rewatering the web with the water absorbed in the upper wire 11.
• Figure 6 presents a design in which, at the pick-up roll 21, a low-friction suction box 45 acting on high underpressure is positioned inside the upper wire loop 11, the lath lid whereof being curved against the roll 21.
• the web W adhered to the underside of the upper wire 11 is conducted to be in contact with the pick-up weave 22 in the area between two wire leading rolls 20a and 20b.
• the suction box 45 placed against the pick-up roll 21 increases the dry matter content of the web W efficiently before its transfer to the press section.
• the suction zone 21a of the pick-up roll 21 is arranged to follow the curved sector of the suction box 45, whereby it secures that the web W will follow the pick-up weave 22 after the ending of the suction provided by the suction box 45.
• a suction box as the one introduced, arranged to be in connection with the pick-up roll, causes difficulties in transferring the web into the couch pit in a break situation.
• arrow B shows the point from which the web W can be easily lead down, for instance by directing air blow thereat through the wire 11. Dropping the web down may, in fact, be carried out also using release members known themselves in the art and positioned below the web.

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Family Applications (1)

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Cited By (7)

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Citations (2)

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• 1999
  • 1999-10-29 FI FI992337A patent/FI106730B/fi active
• 2000
  • 2000-10-26 AU AU11482/01A patent/AU1148201A/en not_active Abandoned
  • 2000-10-26 US US10/111,342 patent/US6942760B1/en not_active Expired - Fee Related
  • 2000-10-26 WO PCT/FI2000/000925 patent/WO2001031120A1/en not_active Ceased
  • 2000-10-26 DE DE60019783T patent/DE60019783T2/de not_active Expired - Lifetime
  • 2000-10-26 EP EP00972924A patent/EP1224356B1/en not_active Expired - Lifetime
  • 2000-10-26 JP JP2001533249A patent/JP2003513179A/ja active Pending
  • 2000-10-26 CA CA002389142A patent/CA2389142C/en not_active Expired - Fee Related
  • 2000-10-26 AT AT00972924T patent/ATE294278T1/de active

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