WO1999039853A1 - Cutting insert with cooling channel - Google Patents

Cutting insert with cooling channel Download PDF

Info

Publication number
WO1999039853A1
WO1999039853A1 PCT/SE1999/000117 SE9900117W WO9939853A1 WO 1999039853 A1 WO1999039853 A1 WO 1999039853A1 SE 9900117 W SE9900117 W SE 9900117W WO 9939853 A1 WO9939853 A1 WO 9939853A1
Authority
WO
WIPO (PCT)
Prior art keywords
cutting insert
chip
cutting
top side
cutting edge
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/SE1999/000117
Other languages
English (en)
French (fr)
Inventor
Stig Lagerberg
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sandvik AB
Original Assignee
Sandvik AB
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sandvik AB filed Critical Sandvik AB
Priority to DE69906702T priority Critical patent/DE69906702T2/de
Priority to EP99906615A priority patent/EP1053069B1/en
Priority to JP2000530330A priority patent/JP4275856B2/ja
Priority to US09/601,357 priority patent/US6447218B1/en
Publication of WO1999039853A1 publication Critical patent/WO1999039853A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B27/00Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
    • B23B27/10Cutting tools with special provision for cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B27/00Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
    • B23B27/14Cutting tools of which the bits or tips or cutting inserts are of special material
    • B23B27/141Specially shaped plate-like cutting inserts, i.e. length greater or equal to width, width greater than or equal to thickness
    • B23B27/143Specially shaped plate-like cutting inserts, i.e. length greater or equal to width, width greater than or equal to thickness characterised by having chip-breakers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2200/00Details of cutting inserts
    • B23B2200/08Rake or top surfaces
    • B23B2200/086Rake or top surfaces with one or more grooves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2200/00Details of cutting inserts
    • B23B2200/20Top or side views of the cutting edge
    • B23B2200/205Top or side views of the cutting edge with cutting edge having a wave form
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T407/00Cutters, for shaping
    • Y10T407/23Cutters, for shaping including tool having plural alternatively usable cutting edges
    • Y10T407/235Cutters, for shaping including tool having plural alternatively usable cutting edges with integral chip breaker, guide or deflector
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T407/00Cutters, for shaping
    • Y10T407/24Cutters, for shaping with chip breaker, guide or deflector
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T407/00Cutters, for shaping
    • Y10T407/24Cutters, for shaping with chip breaker, guide or deflector
    • Y10T407/245Cutters, for shaping with chip breaker, guide or deflector comprising concave surface in cutting face of tool

Definitions

  • This invention relates to a cutting insert intended for chip removing machining, which is delimited by a top side, a bottom side and a number of side surfaces extending there between, and which has at least one cutting edge between said top side and a side surface serving as a flank, grooves which are mutually separated and open upwards, are provided in said top side, in connection with the cutting edge, for feeding cooling liquid in the direction towards the cutting edge.
  • the material of the workpiece vary between tenths of a millimetre to a few millimetres backwards from a shear zone which is near the cutting edge. In doing so, the hot material is strongly adhered in a thin layer, above which the proper cutting of the chip takes place by shearing in a secondary shear zone (frequently designated weld zone).
  • a so-called friction zone follows, along which the chip is in forceful frictional contact with the cutting insert before leaving this.
  • some sort of chip deflector is provided; e.g. in the form of bumps or projections on the top side of the actual cutting insert and/or in the form of specific bodies on the tool, in particular clamps for the retention of the cutting insert.
  • the modern high-pressure cooling-liquid technology aims at introducing the cooling-liquid jet into the substantially wedge-shaped space provided between the bottom side of the chip and the top side of the cutting insert at the point where the chip is initially separated from the cutting insert.
  • the idea being to form a so called hydraulic wedge between the chip and the top side of the cutting insert, and that said wedge should contribute to "break out” the chip and, as far as possible, reduce the extent of the contact length of the chip along the cutting insert.
  • a fundamental aim with the introduction of high-pressure cooling liquid between the chip and the cutting insert is, of course, also to cool these as effectively as possible.
  • the attempts to improve the cooling and the flow of the chip away from conventional cutting insert carried out hitherto have not been entirely successful.
  • a primary object of the invention is, therefore, to provide a cutting insert which permits access of high- pressure liquid jets to the area below the zone along which the chip is separated from the cutting insert, at the same time as the chip should be broken out from the top side of the cutting insert as effectively as possible.
  • Another object is to provide a cutting insert that guarantees the intended improvement of the cooling and the removal of chips by means of simple and thereby inexpensive means, more precisely by providing the cutting insert with a new geometric shape.
  • at least the primary object is attained by the features defined in the characterizing part of claim 1.
  • the preferred embodiments of the cutting insert according to the invention are further defined in the dependent claims.
  • a cutting insert specially constructed for forming threads is previously known through DE 3 740 814, the said insert has a number of grooves for feeding cooling liquid in the direction towards the cutting edge of the cutting insert in the top side thereof. More precisely, three comparatively wide grooves are recessed in the top side of the cutting insert and arranged to co-operate with a separate clamp having the purpose of holding the cutting insert in the appurtenant seat and, at the same time, serving as a chip deflector.
  • the grooves together with the bottom side of the clamp therefore, define ducts to which cooling liquid is fed from a central main duct in the frame of the cutting tool. This implies, among other things, that the cooling liquid may not be fed in the form of jets with high pressure. Furthermore, this way of feeding the cooling liquid is limited to only the cutting inserts being held by clamps.
  • FIG. 1 a perspective view of a first, simple embodiment of a cutting insert according to the invention
  • Fig 2 a planar view from above of the cutting insert according to fig 1 ,
  • Fig 4 a planar view corresponding to fig 2 of a cutting insert according to a second, alternative embodiment of the cutting insert
  • Fig 5 a planar view showing a third embodiment of the cutting insert according to the invention
  • Fig 8 an enlarged, detailed view showing an individual groove in cross-section
  • Fig 9 an enlarged, detailed section showing a cutting insert according to fig 5-8 during the turning of a workpiece
  • Fig 10 a planar view showing a fourth, alternative embodiment of the cutting inserts.
  • a cutting insert 1 is shown, which is delimited by a top side 2, a bottom side 3 as well as a number of side surfaces 4 extending therebetween In the example shown, the number of side surfaces is four.
  • the straight cutting edge portion 5 transforms into a rounded cutting edge portion 5'.
  • a number of mutually separated grooves 8, are provided in connection with the cutting edge 5 and said grooves open upwards in the top side of the cutting insert.
  • the projections 9 are arranged between adjacent grooves 8 in a manner which is characteristic for the invention, these projections protrude from the top side of the cutting insert and together form a chip deflector for each chip cut loose by the cutting edge.
  • the individual grooves extend from an area close to the central hole 6, all the way to the flank 4.
  • each individual groove opens up into the flank 4.
  • the embodiment according to fig 4 differs from the embodiment according to fig 1 -3 only in the fact that sets of grooves 8 are arranged along each one of the four side cutting edges or cutting edges of the cutting insert.
  • the cutting insert according to fig 4 constitutes an indexable insert.
  • figs 5-8 illustrate a third, alternative embodiment of the cutting insert according to the invention.
  • the only fundamental difference between this cutting insert and the cutting insert being visualised in fig 1 -3 is that the individual grooves 8 end at a certain distance from the appurtenant cutting edge 5. Accordingly, in this case, the cutting edge 5 extends unbroken between two corners of the cutting insert.
  • the individual groove 8 has an upwardly diverging cross-sectional shape. More precisely, the groove is delimited by two oblique side walls 10, 10', which at the bottom transform into a mutual bottom surface 1 1 having a rounded shape.
  • the individual groove should have a depth that is larger than the width thereof on a level with the top surface of the cutting insert 2. In practice, on a level with the top surface 2, the groove can have a width in the range of 0,2-0,4 mm, whilst the depth - calculated from the bottom surface 11 to the level of the top surface 2 -can be in the range of 0,4-0,6 mm.
  • numeral 12 designates a land between two adjacent grooves 8.
  • the width of this land portion should be at least twice as large as the width of the individual groove 8 on a level with the land portion. In practice, therefore, the width of the land portion amounts to 0,8-1,2 mm or more.
  • the shape of the individual chip deflector projection 9 should be generally rounded. Thus, as may be seen in fig 6, a convexly rounded crown surface transforms into the top surface 2 and a land portion 12, respectively, via concavely rounded transition surfaces. Laterally, the individual projection may advantageously be delimited by extensions of the cutting edge-shaped, diverging side surfaces 10, 10', defining the groove 8.
  • fig 9 How a rotating workpiece 14 is submitted to a turning operation by means of the cutting insert 1 together with the appurtenant tool 7 is schematically shown in fig 9.
  • the cutting insert cuts a chip designated by 15.
  • the separation of this chip 15 from the workpiece 14 is initiated in a primary shear zone, which is outlined in fig 9 by means of the dotted line 16.
  • a secondary shear zone In a portion of the chip, designated by 17, there is a secondary shear zone, along which the chip finally is separated.
  • the material adheres to the top side of the cutting insert in a thin layer below this shear zone, and a friction zone then follows this before the chip finally leaves the cutting insert.
  • the number 18 designates a cooling-liquid jet which is ejected at high pressure from a nozzle (not shown) included in the tool and directed against the area between the under side of the chip 15 and the top side of the cutting insert.
  • the pressure in the cooling liquid which leaves the nozzle can to advantage be within the range of 250-1 000 bar, or even more.
  • the cooling-liquid jet 18 can be led into the space below the chip 15. More precisely, a feeding of the cooling liquid to the immediate vicinity of the cutting edge takes place in the form of a number of partial flows in each of the grooves 8. This implies that the jet operating with high pressure is given improved capability to affect the chip mechanically, inasmuch as this in at least the friction zone is broken up at a steeper angle to the top side of the cutting insert than with previously known technology. This means that the contact length of the chip, from the cutting edge to the point when it separates from the cutting insert, may be reduced. At the same time, the steeper the breaking angle of the chip the easier it is to break it into smaller pieces.
  • the embodiments according to fig 1 and 4 have the advantage that the cooling liquid supplied can pass out through the ends of the grooves 8, which open, into the flank 4.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
PCT/SE1999/000117 1998-02-03 1999-01-27 Cutting insert with cooling channel Ceased WO1999039853A1 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
DE69906702T DE69906702T2 (de) 1998-02-03 1999-01-27 Schneideinsatz mit kühlkanal
EP99906615A EP1053069B1 (en) 1998-02-03 1999-01-27 Cutting insert with cooling channel
JP2000530330A JP4275856B2 (ja) 1998-02-03 1999-01-27 冷却溝を備えた切削インサート
US09/601,357 US6447218B1 (en) 1998-02-03 1999-01-27 Cutting insert with cooling channel

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
SE9800304A SE513610C2 (sv) 1998-02-03 1998-02-03 Skär för spånavskiljande bearbetning
SE9800304-9 1998-02-03

Publications (1)

Publication Number Publication Date
WO1999039853A1 true WO1999039853A1 (en) 1999-08-12

Family

ID=20410065

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/SE1999/000117 Ceased WO1999039853A1 (en) 1998-02-03 1999-01-27 Cutting insert with cooling channel

Country Status (6)

Country Link
US (1) US6447218B1 (https=)
EP (1) EP1053069B1 (https=)
JP (1) JP4275856B2 (https=)
DE (1) DE69906702T2 (https=)
SE (1) SE513610C2 (https=)
WO (1) WO1999039853A1 (https=)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6471448B1 (en) 1999-09-02 2002-10-29 Sandvik Aktiebolag Cutting tool having liquid-spraying nozzles for controlling chip formation
RU2261781C1 (ru) * 2004-02-05 2005-10-10 Московский государственный технический университет "МАМИ" Способ лезвийной обработки
WO2009007097A1 (de) * 2007-07-12 2009-01-15 Felix Mittelfarwick Verfahren zur kühlung und schmierung eines maschinenwerkzeugs, vorrichtung zur durchführung des verfahrens und maschinenwerkzeug
EP1808248A4 (en) * 2004-09-29 2010-10-20 Kyocera Corp DISPOSABLE INSERT AND SWIVEL CUTTING TOOL
US20120087746A1 (en) * 2010-10-08 2012-04-12 Tdy Industries, Inc. Cutting tools and cutting inserts including internal cooling
US20140369772A1 (en) * 2013-06-14 2014-12-18 Kennametal Inc. Cutting tool assembly having clamp assembly comprising a clamp and a coolant plate
US9180650B2 (en) 2010-10-08 2015-11-10 Kennametal Inc. Cutting tool including an internal coolant system and fastener for a cutting tool including an internal coolant system
EP3851231A1 (en) * 2020-01-17 2021-07-21 Seco Tools Ab A cutting insert
CN114309682A (zh) * 2020-09-30 2022-04-12 肯纳金属公司 切削刀片
JPWO2022097566A1 (https=) * 2020-11-09 2022-05-12
US12186813B2 (en) 2020-06-29 2025-01-07 Kennametal Inc. Cutting insert and machining tool

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SE525712C2 (sv) * 2002-06-26 2005-04-12 Sandvik Ab Skär för borrar med spånbrytare
SE0301827L (sv) * 2002-12-04 2004-06-05 Chalmers Technology Licensing Verktyg
IL154649A (en) * 2003-02-27 2007-10-31 Uzi Gati Cutting placement for diligent operations
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US6957933B2 (en) * 2003-05-30 2005-10-25 Siderca S.A.I.C. Threading insert with cooling channels
CN101513680B (zh) * 2004-09-29 2011-07-27 京瓷株式会社 不重磨插入物以及装有该不重磨插入物的旋削工具
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CN101218053B (zh) * 2005-07-05 2010-07-21 山高刀具公司 具有为冷却射流提供空间的凹槽的车削切削刀片
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JP4597270B2 (ja) * 2008-09-29 2010-12-15 京セラ株式会社 切削インサートおよび切削工具並びにそれを用いた切削方法
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CN102264495B (zh) * 2009-02-26 2014-05-21 京瓷株式会社 切削镶刀及切削工具、以及使用该切削工具的被切削件的切削方法
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DE112023006047T5 (de) * 2023-03-24 2026-01-15 Kyocera Corporation Schneideinsatz, schneidwerkzeug und verfahren zur herstellung eines maschinell bearbeiteten produkts
WO2025074852A1 (ja) * 2023-10-05 2025-04-10 京セラ株式会社 切削インサート、切削工具、および切削加工物の製造方法
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US6471448B1 (en) 1999-09-02 2002-10-29 Sandvik Aktiebolag Cutting tool having liquid-spraying nozzles for controlling chip formation
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US8142113B2 (en) 2004-09-29 2012-03-27 Kyocera Corporation Throwaway insert and milling tool equipped with the same
WO2009007097A1 (de) * 2007-07-12 2009-01-15 Felix Mittelfarwick Verfahren zur kühlung und schmierung eines maschinenwerkzeugs, vorrichtung zur durchführung des verfahrens und maschinenwerkzeug
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JP2002502711A (ja) 2002-01-29
SE9800304L (sv) 1999-08-04
DE69906702D1 (de) 2003-05-15
EP1053069B1 (en) 2003-04-09
SE513610C2 (sv) 2000-10-09
US6447218B1 (en) 2002-09-10
DE69906702T2 (de) 2004-02-26
SE9800304D0 (sv) 1998-02-03
EP1053069A1 (en) 2000-11-22
JP4275856B2 (ja) 2009-06-10

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