WO1998040574A1 - Sound-proofing surface component - Google Patents
Sound-proofing surface component Download PDFInfo
- Publication number
- WO1998040574A1 WO1998040574A1 PCT/DE1998/000669 DE9800669W WO9840574A1 WO 1998040574 A1 WO1998040574 A1 WO 1998040574A1 DE 9800669 W DE9800669 W DE 9800669W WO 9840574 A1 WO9840574 A1 WO 9840574A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- sound
- surface component
- sand
- quartz
- powder
- Prior art date
Links
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 52
- 239000000463 material Substances 0.000 claims abstract description 27
- 239000000843 powder Substances 0.000 claims abstract description 25
- 239000006004 Quartz sand Substances 0.000 claims abstract description 22
- 239000010453 quartz Substances 0.000 claims abstract description 16
- 239000004576 sand Substances 0.000 claims abstract description 13
- 239000008187 granular material Substances 0.000 claims abstract description 5
- 239000000945 filler Substances 0.000 claims description 20
- 238000000227 grinding Methods 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 2
- 235000013339 cereals Nutrition 0.000 description 15
- 239000010410 layer Substances 0.000 description 15
- 238000007373 indentation Methods 0.000 description 4
- 239000007769 metal material Substances 0.000 description 4
- 238000013016 damping Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 238000003475 lamination Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000012790 adhesive layer Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000005022 packaging material Substances 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009172 bursting Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/82—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
- E04B1/84—Sound-absorbing elements
- E04B1/86—Sound-absorbing elements slab-shaped
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B2001/742—Use of special materials; Materials having special structures or shape
- E04B2001/747—Corrugated materials
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B2001/742—Use of special materials; Materials having special structures or shape
- E04B2001/748—Honeycomb materials
Definitions
- the invention relates to a sound absorbing
- Such a sound-absorbing surface component is known from DE 29 53 356 Cl.
- a spherical metallic material is used there as a filler.
- This metallic material can be steel balls.
- the grain size scatter of the spherical metallic material is small in order to achieve a regular bed, i.e. avoid setting or sagging of the filling material.
- the filling of the channel spaces with metallic material results in a surface component with high manufacturing costs.
- a sound-absorbing surface component with a central surface element which has filling spaces provided closely next to one another and parallel to one another.
- the central surface element is closed at the top and bottom by cover plates; it forms a spacer, the filling spaces provided closely next to one another being filled with a filler.
- This filler can be a foamed one Trade plastic such as polyester or polyurethane.
- the invention has for its object to provide a sound-absorbing surface component of the type mentioned, which is simple and inexpensive to implement and which has good sound insulation properties.
- the corrugated cardboard is closed at its two open end faces and that the filler consists of powder material and sand material or granules. It is useful in the sound-absorbing surface component if the corrugated cardboard surface element has at least two corrugated webs which are connected to one another in such a way that the channel spaces of the adjacent corrugated webs intersect, and that the filler consists of an immovable sand material interlocking in the channel spaces and one between the sand material provided, limited mobility powder material.
- the corrugated cardboard surface element has three corrugated paths.
- the middle wave path can have a smaller wave height than the two outer wave paths.
- Such a sheet of corrugated cardboard is known, for example, from a brochure from Wellpappe Ansbach Duropack Deutschen mbH, 91522 Ansbach, under the name X-PLY (brand of Kartonex Ges. MbH).
- This well-known corrugated sheet surface element has so far been used as packaging material for granule silos, liquid packaging, in mechanical and plant engineering the electrical industry, for heavy goods, etc. for use.
- Such a corrugated sheet surface element is available inexpensively; in combination with the sand material and powder material filling the channel spaces of such a corrugated sheet surface element, the result is, according to the invention, a self-supporting, sturdy flat construction element with excellent sound insulation properties.
- the mixing ratio of sand material to powder material is preferably of the order of magnitude 5: 2.
- Sound waves become quasi pyramid-shaped as a passive sound funnel through the intersecting wave paths of the corrugated cardboard sheet element used according to the invention, i.e. the impinging sound waves are often deflected. This results in damping as a result of the defined sound introduction into the mass of the filler which actually has a sound-absorbing effect.
- the soundproofing surface component according to the invention also has an excellent external compression pressure resistance and an excellent internal burst pressure resistance:
- the filling material - as has already been mentioned - preferably has quartz sand with a defined grain size.
- This quartz sand forms in the Channel spaces of the intersecting wave paths an immobile grain structure.
- This grain structure guarantees a defined introduction of sound energy into the interior of the surface component.
- the quartz sand provides a defined mass structure which, in combination with the corrugated sheet surface element used according to the invention, results in a homogeneous effectiveness of the damping, ie the internal damping, which is not interrupted by any weak point.
- the aforementioned grain structure made of the immovable quartz sand which interlocks in the channel spaces at the same time ensures the physical load and compressive strength of the soundproofing surface component according to the invention.
- the quartz sand and the quartz powder are mixed in a defined ratio in such a way that the quartz powder fills the interstices of the grain structure made of quartz sand, but still remains freely movable in these interstices.
- the use of quartz sand and quartz powder with defined bulk densities and grain sizes or finenesses advantageously ensures that the sound insulation is frequency-covering, in particular because the freely movable quartz powder in the space between the immobile quartz sand leads to the acoustic vibration oscillating accordingly Movement of the quartz flour converts, the vibration energy being damped accordingly.
- Exemplary embodiments of the soundproofing surface component according to the invention are shown in the drawing and are described below. Show it: 1 in sections in a spatial representation a first embodiment of the sound-absorbing surface component,
- Fig. 2 shows a second embodiment of the sound absorbing
- FIG. 3 shows a third embodiment of the sound-absorbing surface component in sections in a perspective view
- FIG. 4 in sections in an enlarged perspective view, not drawn to scale, a corner area of a preferred
- FIG. 5 further enlarged, not to scale, a view of the sound-absorbing surface component according to FIG. 4 in the direction of the arrow V, i.e. in a front view.
- Fig. 1 shows in sections in a spatial representation a first embodiment of the sound-absorbing surface component 10 with a surface element 12 ', which consists of a layer of corrugated cardboard 14'.
- the corrugated cardboard 14 ' defines closely adjacent and mutually parallel channel spaces 16' which are filled with a filler 18 '.
- the two open end faces 20 ' are each tightly closed.
- FIG. 2 shows, in a representation similar to FIG. 1, a second embodiment of the sound-absorbing surface component 10, which differs from the surface component 10 shown in FIG. 1 in particular. differs in that not only one layer of corrugated cardboard is provided, but that the surface component 10 has two layers of corrugated cardboard 14 'which are connected to one another to form a unit.
- FIG. 2 The same details are designated in FIG. 2 with the same reference numerals as in FIG. 1, so that it is not necessary to describe all of these details in detail again in connection with FIG. 2.
- Another difference between the embodiment of the sound-absorbing surface component 10 shown in FIG. 1 and the embodiment shown in FIG. 2 is that in the surface component 10 shown in FIG. 2 the two opposite end surfaces 20 ', of which only in FIG. 2 one end surface 20 'is shown in the drawing, is sealed tightly by means of an adhesive layer 24' in order to captively fix the filler 18 'in the channel spaces 16'.
- FIG. 3 shows in sections in a spatial representation a third embodiment of the soundproofing surface component 10, in which the surface element 12 'has a honeycomb cross-sectional structure, by means of which closely adjacent and mutually parallel channel spaces 16' are defined which are filled with a filler 18 ' .
- the filler 18 ' is a powder and sand or granules.
- the two opposite end surfaces 20' are also sealed in the embodiment of the sound-absorbing surface component 10 shown in FIG. 3, which is done by means of an adhesive strip 22 '(as shown in FIG. 1) or by means of an adhesive layer 24'. can be realized as shown in Fig. 2.
- a sound-absorbing surface component 10 results which is simple to manufacture and which is easy to process.
- the surface component 10 can be provided in a flat or wound web shape or preferably in a plate shape, it can be used both in the floor area and in the wall or ceiling area.
- FIGS. 4 and 5 show a very particularly preferred embodiment of the sound-absorbing surface component 10, which has a central wave path 12 and two outer wave paths 14 and 16.
- a surface component 10 is - as mentioned above - known per se, it has so far been used as packaging material.
- the outer corrugated path 14 has, for example, an inner ceiling 18, a so-called A-shaft 20 without indentation and an intermediate layer 22, which is also part of the central corrugated path 12.
- the central wave path 12 has a so-called C-wave 24 without indentation connected to the intermediate layer 22 and an intermediate layer 26 which is at the same time part of the outer wave path 16.
- Said intermediate layer 26 is connected to an A-shaft 20 without drawing in.
- the outer wave path 16 is closed by an outer cover 28.
- the inner ceiling 18, the Intermediate layers 22 and 26 and the outer layer 28 consist for example of a so-called kraft liner and the two A-waves 20 without indentation and the C-wave 24 without indentation consist for example of a semi-pulp.
- Table 1 the basis weights of the individual layer components of the surface component 10 are given as examples.
- the weight per unit area of the corrugated sheet surface element according to Table 1 is, for example, a total of 1,877 g / m.
- the layer components of the corrugated sheet surface element are bonded e.g. using a suitable glue in an inline lamination process.
- the internal compressive strength or the bursting compressive strength is very important if the channel spaces are in danger of expanding or deforming due to the weight of the heavyweight filling.
- the dimensional accuracy and strength of the Ceiling and intermediate layers of the surface element are decisive over long periods of time. Without this dimensional accuracy of the corrugated sheet-like element used according to the invention, neither the grain structure nor the limitedly movable material contained therein can have a defined effect, because voids would form.
- inline lamination of the corrugated sheet surface element of the order of 300 g / m is sufficient for floor panels
- inline lamination of the corrugated sheet surface elements of at least 700 g / is required for wall panels and for suspended ceiling panels.
- FIG. 4 also illustrates by cross-hatching a closure coating 30 and 32, through which the channel spaces 34 of the central wave path 12 and the channel spaces 36 of the two outer wave paths 14 and 16 are closed at their open ends, that is to the outside.
- FIG. 5 illustrates a section of the surface component 10, the closure coating 30 being shown partially broken open in order to illustrate the filler 38 with which the channel spaces 34 and 36 of the surface component 10 are filled.
- the filler 38 consists of quartz sand 40, 42, the quartz sand 40 being provided in the channel spaces 36 of the two outer wave paths 14 and 16 and the quartz sand 42 in the middle wave path 12.
- the quartz sand 40, 42 is provided in the corresponding channel space 36, 34 in such a way that it is interlocked and consequently immovable.
- the space between the respective quartz sand 40, 42 is filled with quartz powder 44, 46.
- the quartz powder 44, 46 is provided with limited mobility in the respective space.
- Table 2 gives an example of numerical data on the grain size and fineness of grinding and on the bulk density of quartz sand and quartz powder in the middle wave path and in the two outer wave paths oriented perpendicular to the middle wave path.
- Grain size (approx.) 0.1 - 0.5 mm 0.08 - 0.2 mm of the grain structure
- each of the two A-waves i.e. of the two outer wave paths 14 and 16 is e.g. approx. 3.5 mm and the height of the middle wave track 12 is e.g. approx. 2.0 mm.
- the surface component 10 is also possible.
- suitable other materials of appropriate grain size or grinding fineness as filler 38 instead of the quartz sand and quartz powder described above.
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT98919047T ATE229115T1 (en) | 1997-03-08 | 1998-03-06 | SOUND-INSULATING SURFACE CONSTRUCTION ELEMENT |
EP98919047A EP0966579B1 (en) | 1997-03-08 | 1998-03-06 | Sound-proofing surface component |
DE59806536T DE59806536D1 (en) | 1997-03-08 | 1998-03-06 | SOUND-INSULATING SURFACE ELEMENT |
AU72041/98A AU7204198A (en) | 1997-03-08 | 1998-03-06 | Sound-proofing surface component |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19709620A DE19709620A1 (en) | 1997-03-08 | 1997-03-08 | Soundproofing surface component |
DE19709620.4 | 1997-03-08 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1998040574A1 true WO1998040574A1 (en) | 1998-09-17 |
Family
ID=7822727
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/DE1998/000669 WO1998040574A1 (en) | 1997-03-08 | 1998-03-06 | Sound-proofing surface component |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0966579B1 (en) |
AT (1) | ATE229115T1 (en) |
AU (1) | AU7204198A (en) |
DE (2) | DE19709620A1 (en) |
WO (1) | WO1998040574A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2011072867A1 (en) * | 2009-12-19 | 2011-06-23 | Michael Wolf | Flat component and use thereof |
DE202013005985U1 (en) | 2012-07-06 | 2013-08-27 | Michael Egger | Insulation Board |
US9103115B2 (en) * | 2010-12-08 | 2015-08-11 | Wolf Bavaria Gmbh | Sheet-like finishing element |
US20180347183A1 (en) * | 2017-05-30 | 2018-12-06 | Walter SANTI | Thermoacoustic soundproofing panel |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1999018297A1 (en) * | 1997-10-07 | 1999-04-15 | Besin B.V. | Method for making a wall |
DE102007019023B4 (en) * | 2007-04-17 | 2009-02-26 | Nützel, Bernd | Sound decoupling support |
DE102008055978A1 (en) | 2008-11-05 | 2010-05-06 | Brecht, Wido E. | Panel substructure for the laying of pipelines for heating, cooling or absorbing purposes, for example for floor or wall heating systems, and method for producing such a heating system |
DE102009021392A1 (en) * | 2009-05-14 | 2010-11-18 | Goritzka, Manfred, Dipl.-Ing. | Wooden beam ceiling has multiple beams, which perform support function, and raw ceiling frame is arranged in upper area of beams in each case |
DE202011105663U1 (en) | 2011-09-14 | 2011-12-05 | Jörn Dasse | Insulating board arrangement, in particular stepped insulating board, and insulating device |
DE102012000346A1 (en) | 2012-01-11 | 2013-07-11 | Cald'or - Energy Gmbh | Base plate for laying pipeline for tempering e.g. floor, has board sheet comprising material layers, and shafts striking at material layers along preset length of pipe straight sections in preset angle on straight sections of fluid pipe |
DE102012000347A1 (en) | 2012-01-11 | 2013-07-11 | Cald'or - Energy Gmbh | Decoupling mat for flooring system for laying floor in building, has reinforcement fabric i.e. glass fiber grid, fastened on non-woven fabric layer i.e. glass fiber non-woven fabric layer, where grid is formed from armoring fiber webs |
ITPI20130048A1 (en) | 2013-06-04 | 2014-12-05 | Rolando Masini | PERFECT STRUCTURE OF SOUNDPROOF COMPOSITE MATERIAL |
FR3101995B1 (en) * | 2019-10-09 | 2023-10-13 | Michel Wolf | Sound absorption device |
Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1211370B (en) * | 1960-11-12 | 1966-02-24 | Fraunhofer Ges Forschung | Airborne sound insulation of dynamically flexible shells, such as wall shells, false ceilings, doors, sound shields and surface elements for this |
FR2077686A1 (en) * | 1970-02-05 | 1971-11-05 | Bertin & Cie | |
DE1784187A1 (en) * | 1968-07-16 | 1972-03-16 | Fraunhofer Ges Forschung | Plate-shaped, sound-absorbing, double-shell construction element with bulk material filling |
DE2458260A1 (en) * | 1974-12-10 | 1976-06-16 | Karlheinz Schulz | Compound panel for sound insulation in buildings - has offset honeycomb or corrugated layers of different thickness |
CH579691A5 (en) | 1973-07-19 | 1976-09-15 | Ferma | |
DE2706598A1 (en) * | 1977-02-16 | 1978-08-17 | Richard J Dietrich | Prefabricated insulation filled hollow building element - has rigid sidewalls of panels linked by flexible cross-arm spacers |
GB2109902A (en) * | 1981-04-29 | 1983-06-08 | Gundernhausen Chemie | Noise reduction material |
DE2953356C1 (en) | 1978-12-11 | 1991-05-02 | Hawa Ag | Component for airborne sound insulation |
JPH03240526A (en) * | 1990-02-20 | 1991-10-25 | Takashi Hoshi | Heavy weight sheet |
DE4027310A1 (en) * | 1990-08-29 | 1992-03-05 | Boegl Max Bauunternehmung Gmbh | Noise protection barrier wall - is made from loose grains of quartz sand held in perforated container |
-
1997
- 1997-03-08 DE DE19709620A patent/DE19709620A1/en not_active Withdrawn
-
1998
- 1998-03-06 DE DE59806536T patent/DE59806536D1/en not_active Expired - Lifetime
- 1998-03-06 EP EP98919047A patent/EP0966579B1/en not_active Expired - Lifetime
- 1998-03-06 WO PCT/DE1998/000669 patent/WO1998040574A1/en active IP Right Grant
- 1998-03-06 AT AT98919047T patent/ATE229115T1/en not_active IP Right Cessation
- 1998-03-06 AU AU72041/98A patent/AU7204198A/en not_active Abandoned
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1211370B (en) * | 1960-11-12 | 1966-02-24 | Fraunhofer Ges Forschung | Airborne sound insulation of dynamically flexible shells, such as wall shells, false ceilings, doors, sound shields and surface elements for this |
DE1784187A1 (en) * | 1968-07-16 | 1972-03-16 | Fraunhofer Ges Forschung | Plate-shaped, sound-absorbing, double-shell construction element with bulk material filling |
FR2077686A1 (en) * | 1970-02-05 | 1971-11-05 | Bertin & Cie | |
CH579691A5 (en) | 1973-07-19 | 1976-09-15 | Ferma | |
DE2458260A1 (en) * | 1974-12-10 | 1976-06-16 | Karlheinz Schulz | Compound panel for sound insulation in buildings - has offset honeycomb or corrugated layers of different thickness |
DE2706598A1 (en) * | 1977-02-16 | 1978-08-17 | Richard J Dietrich | Prefabricated insulation filled hollow building element - has rigid sidewalls of panels linked by flexible cross-arm spacers |
DE2953356C1 (en) | 1978-12-11 | 1991-05-02 | Hawa Ag | Component for airborne sound insulation |
GB2109902A (en) * | 1981-04-29 | 1983-06-08 | Gundernhausen Chemie | Noise reduction material |
JPH03240526A (en) * | 1990-02-20 | 1991-10-25 | Takashi Hoshi | Heavy weight sheet |
DE4027310A1 (en) * | 1990-08-29 | 1992-03-05 | Boegl Max Bauunternehmung Gmbh | Noise protection barrier wall - is made from loose grains of quartz sand held in perforated container |
Non-Patent Citations (1)
Title |
---|
PATENT ABSTRACTS OF JAPAN vol. 16, no. 30 (M - 1203) 24 January 1992 (1992-01-24) * |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2011072867A1 (en) * | 2009-12-19 | 2011-06-23 | Michael Wolf | Flat component and use thereof |
US9103115B2 (en) * | 2010-12-08 | 2015-08-11 | Wolf Bavaria Gmbh | Sheet-like finishing element |
DE202013005985U1 (en) | 2012-07-06 | 2013-08-27 | Michael Egger | Insulation Board |
US20180347183A1 (en) * | 2017-05-30 | 2018-12-06 | Walter SANTI | Thermoacoustic soundproofing panel |
Also Published As
Publication number | Publication date |
---|---|
ATE229115T1 (en) | 2002-12-15 |
DE19709620A1 (en) | 1998-09-24 |
EP0966579A1 (en) | 1999-12-29 |
EP0966579B1 (en) | 2002-12-04 |
AU7204198A (en) | 1998-09-29 |
DE59806536D1 (en) | 2003-01-16 |
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