WO1990000112A2 - Einrichtung zum verschweissen von rohrförmigen teilen aus kunststoff - Google Patents

Einrichtung zum verschweissen von rohrförmigen teilen aus kunststoff Download PDF

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Publication number
WO1990000112A2
WO1990000112A2 PCT/CH1989/000124 CH8900124W WO9000112A2 WO 1990000112 A2 WO1990000112 A2 WO 1990000112A2 CH 8900124 W CH8900124 W CH 8900124W WO 9000112 A2 WO9000112 A2 WO 9000112A2
Authority
WO
WIPO (PCT)
Prior art keywords
heating
frame
heating device
jaws
welding
Prior art date
Application number
PCT/CH1989/000124
Other languages
German (de)
English (en)
French (fr)
Other versions
WO1990000112A3 (de
Inventor
Herbert Kramer
Bruno Hilpert
Original Assignee
Georg Fischer Ag
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Georg Fischer Ag filed Critical Georg Fischer Ag
Priority to AT89907055T priority Critical patent/ATE79078T1/de
Priority to DE8989907055T priority patent/DE58901998D1/de
Publication of WO1990000112A2 publication Critical patent/WO1990000112A2/de
Publication of WO1990000112A3 publication Critical patent/WO1990000112A3/de

Links

Classifications

    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/12—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using record carriers
    • G05B19/128—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using record carriers the workpiece itself serves as a record carrier, e.g. by its form, by marks or codes on it
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/24—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools characterised by the means for heating the tool
    • B29C65/30—Electrical means
    • B29C65/305—Electrical means involving the use of cartridge heaters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7802—Positioning the parts to be joined, e.g. aligning, indexing or centring
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7841—Holding or clamping means for handling purposes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112—Single lapped joints
    • B29C66/1122—Single lap to lap joints, i.e. overlap joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/348—Avoiding melting or weakening of the zone directly next to the joint area, e.g. by cooling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52—Joining tubular articles, bars or profiled elements
    • B29C66/522—Joining tubular articles
    • B29C66/5221—Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/63—Internally supporting the article during joining
    • B29C66/634—Internally supporting the article during joining using an inflatable core
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/818—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps
    • B29C66/8181—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects
    • B29C66/81811—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects of the welding jaws
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/818—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps
    • B29C66/8181—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects
    • B29C66/81811—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects of the welding jaws
    • B29C66/81812—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects of the welding jaws the welding jaws being cooled from the outside, e.g. by blowing a gas or spraying a liquid
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/84—Specific machine types or machines suitable for specific applications
    • B29C66/841—Machines or tools adaptable for making articles of different dimensions or shapes or for making joints of different dimensions
    • B29C66/8414—Machines or tools adaptable for making articles of different dimensions or shapes or for making joints of different dimensions of different diameter
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/912—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
    • B29C66/9121—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
    • B29C66/91211—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods
    • B29C66/91212—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods involving measurement means being part of the welding jaws, e.g. integrated in the welding jaws
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/912—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
    • B29C66/9121—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
    • B29C66/91231—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature of the joining tool
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91421—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the joining tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9161—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux
    • B29C66/91641—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux the heat or the thermal flux being non-constant over time
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/96—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/16—Cooling
    • B29C2035/1658—Cooling using gas
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/96—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process
    • B29C66/961—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process involving a feedback loop mechanism, e.g. comparison with a desired value
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Definitions

  • the invention relates to a device for welding tubular parts made of plastic, as characterized in the preamble of claim 1.
  • a device for welding tubular parts, in which the heatable jaws have an annular channel on the inner circumference, in which a vacuum is generated during or after the welding process of the axially collapsing tubular parts. This is to prevent the molten material from collapsing inwards or forming an inner bead on the welded joint.
  • this method it has been shown that with this method or with this device it is not possible to produce welded connections which are perfect in terms of strength and smooth on the inner circumference.
  • the heating device can only be used for one pipe dimension.
  • the heating device has metal half-shells, the middle part of which can be heated electrically to the butt seam and the other part is equipped with cooling chambers at both ends seen in the longitudinal direction.
  • This requires a complex construction and regulation of the individual zones, which is very disadvantageous.
  • the heating zone cannot be cooled quickly after the heating process, which results in long welding times.
  • the object of the present invention is to provide a device of the type mentioned at the beginning, by means of which a bead-free and firm connection can be produced in the case of tubular parts made of plastic, the device having a simple construction for problem-free operation also for use at the installation site of a piping system, which in particular is also intended for the forwarding of media with a high degree of purity, must be trained.
  • the device for welding tubular parts with different pipe diameters short changeover times, short welding times and consistently good welding connections.
  • Fig. 4 A partial section of an embodiment of
  • Fig. 1 shows a partial front view of the device with a frame 1, a heater 2 and a pipe clamping device, .3. a further pipe tensioning device, not shown, being provided on the second side of the heating device 2.
  • guides 4a, 4b are arranged on the top of the frame, on which the Pipe clamping devices 3 are displaceable in the longitudinal direction and can be firmly connected to the frame 1 by means of clamping devices 5.
  • the heating device 2 can be placed on the guides 4a, 4b and firmly connected by means of clamping devices 5, positioning in the longitudinal direction of the guides 4 also being provided by a pin 6 arranged in the frame 1, which engages in a corresponding recess 7 in the heating device 3.
  • the heating device 2 consists of a lower part 20 with a receptacle 21a with a semicircular cross section for the tubular parts 8 to be welded and an upper part 22 with a corresponding receptacle 21b.
  • the upper part 22 is hingedly connected to the lower part 20 by means of a swivel joint 23 and can be mutually braced by means of a tensioning device 24.
  • the clamping device 24 has an eccentric disk 26 which can be rotated by means of a turning handle 25, the eccentric inner clamping surface 26a of which cooperates with a clamping bolt 27 of the lower part 20.
  • Each of the two receptacles 21a, 21b has, as can be seen from FIG. 3, a centrally arranged, electrically heatable jaw 28, on both sides of which holding jaws 29 and side walls 30, each of which is attached to the housing 20a or 22a of the lower or upper part 20 or 22 are attached.
  • the holding jaws 29, which consist of a poorly heat-conducting material, such as, for example, stainless steel, are fastened to the side walls 30 by means of screws 31 and spacer bolts 32, the heatable jaw 28 being held firmly between the holding jaws 29.
  • the inner walls of the housings 20a, 22a and the side walls 30 form a common duct 34 which surrounds the heatable jaws 28 and the holding jaws 29 and through which cooling air which can be generated by a fan 9 is passed.
  • the fan 9 is arranged directly under the heating device 2 in the box-shaped frame 1 and can be driven by means of an electric motor 10 (see FIGS. 1 and 2).
  • the side walls 30 have a recess 35 on the inner circumference, the shape and size of which correspond to the beads which are arranged on the tubular parts 8 which are designed as fittings and are to be welded. As a result, the fittings are held in the correct position in the axial direction.
  • a separate heating device 2 is provided which can be placed on the frame and which is preferably designed for the standard diameters 16, 20, 25, 32, 40, 50 and 65 mm.
  • an electrical switch 11 is assigned to the frame 1, which are arranged next to one another in the longitudinal direction of the guides 4.
  • a switch 11 belonging to this heating device is actuated by a pin 36 fixedly arranged on this, whereby a heating program of a program controller 12 which is defined for this dimension is set.
  • the program control 12 is arranged in the frame 1 and is operatively connected to a control panel, not shown, arranged on the front.
  • an electrically driven small compressor 14 (shown schematically in FIG. 1) which is used to generate compressed air for a expandable support device 15 is provided.
  • the support device 15 is designed as a bladder and is connected to the compressor by means of an air line 16.
  • a pressure sensor 17 arranged in the air line 16 is operatively connected to the program control via a pressure setting device and ensures that the set, required pressure in the bladder is maintained during the welding process. If the pressure drops, the compressor is automatically switched on.
  • Each pipe clamping device 3 has an upper part 41 which is fastened to a lower part 40 by means of a swivel joint 23, exchangeable, half-shell-shaped clamping jaws 42 being arranged in both parts. The corresponding clamping jaws 42 are then inserted and fastened in the lower part 40 and upper part 41 for each diameter dimension to be welded.
  • the clamping device 24 for clamping the lower and upper parts 40, 41 is configured in the same way as the clamping device in the heating device 2.
  • the electric heating cartridges 33 in the heating devices 2 each have a thermal sensor 37 and are operatively connected to the program control 12.
  • the program control has an associated setting element for each electrical switch 11 for setting a specific heating power.
  • the heating power is determined by integrating the measured temperature on the heating device over time, the integration starting from an adjustable temperature, such as 210 * C.
  • FIGS. 4 and 5 show an embodiment variant of the heating device 2, which can also be placed on a frame 1 and connected to the frame 1 by means of a pin 51 and a clamping device 50 in a positioned position.
  • a plug part 52 which has plug contacts 53, is arranged in the housing 20a of the lower part 20.
  • a second plug part 54 with plug contacts 55 corresponding to the plug contacts 53 is inserted into the plug part 52 after the heating device 2 has been placed on it, with simultaneous centering on the pin 51.
  • Each of the plug parts 52, 54 preferably has fifteen plug contacts 53 and 55, four of which are provided for the two heating cartridges 33 and four for the two thermocouples 37 and connect them to the program controller 12, seven plug contacts are for coding the the different diameter dimensions required, different heating devices 2 are provided, whereby the welding program required for the corresponding diameter dimension is activated in the program control 12.
  • These plug contacts replace the electrical switches 11 and the pin 36 described for FIGS. 1-3, which simplifies the device.
  • a holding part 60 is fastened in each of the lower and upper parts 20 and 22 of the heating device 2, in each of which a heating jaw 62 is centered in a recess 61.
  • the heating jaw 62 has, in the central region 63, through a recess 64 a wall thickness that is thin to accommodate 21 for good heat transfer from the heating cartridge to the welding point.
  • a heating part 65 preferably made of copper, is arranged in the recess 64 and is fixedly connected by soldering to the heating jaw 62 made of a stainless steel.
  • the heating cartridge 33 and the thermal sensor 37 are arranged in the heating part 65. Due to the shape of the recess 64 in cross section, the temperature profile in the central region 63 - the so-called heating zone - can be defined, the regions 66 on both sides - which are the temperature zones - being heated up less by the larger wall thickness D.
  • a recess 68 is arranged in the center for receiving the heating part 65, through which cooling air is likewise passed through for the rapid cooling of the heating part 65 and thus the welded connection.
  • Design variant corresponds to the device described for FIGS. 1 to 3.
  • the welding process is carried out as described below. -
  • the corresponding heating device 2 is placed on the guides 4 and the corresponding clamping jaws 42 are used in the pipe clamping devices 3. Pipes or fittings are inserted into the heating device and possibly, in the case of pipes, into the pipe clamping device and firmly clamped by clamping the upper parts 22 and 41 against the lower parts 20 and 40 by means of the clamping devices 24.
  • the corresponding welding parameters are automatically set by switching the corresponding electrical switch 11 or by means of the plug contacts 53, 55.
  • the bladder 15 is arranged in the area of the welded joint. The following sequence is triggered automatically by pressing the "Start" button:
  • the bladder is pressurized by switching on the compressor.
  • the heating is switched on, the set maximum temperature (200 to 300 * C) being reached quickly without overshoot.
  • the required heating energy per dimension was set before the welding process.
  • the integration of heating energy starts at approx. 210 ⁇ C.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
PCT/CH1989/000124 1988-07-04 1989-06-27 Einrichtung zum verschweissen von rohrförmigen teilen aus kunststoff WO1990000112A2 (de)

Priority Applications (2)

Application Number Priority Date Filing Date Title
AT89907055T ATE79078T1 (de) 1988-07-04 1989-06-27 Einrichtung zum verschweissen von rohrfoermigen teilen aus kunststoff.
DE8989907055T DE58901998D1 (de) 1988-07-04 1989-06-27 Einrichtung zum verschweissen von rohrfoermigen teilen aus kunststoff.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CH2532/88A CH675391A5 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) 1988-07-04 1988-07-04
CH2532/88-5 1988-07-04

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Publication Number Publication Date
WO1990000112A2 true WO1990000112A2 (de) 1990-01-11
WO1990000112A3 WO1990000112A3 (de) 1990-04-19

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US (1) US5290387A (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html)
EP (1) EP0378625B1 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html)
CH (1) CH675391A5 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html)
ES (1) ES2016703A6 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html)
WO (1) WO1990000112A2 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0355579A3 (de) * 1988-08-16 1991-07-03 Georg Fischer Aktiengesellschaft Verfahren und Einrichtung zum Verschweissen von rohrförmigen Teilen aus Kunststoff
FR2691666A1 (fr) * 1992-06-01 1993-12-03 Gaz De France Procédé pour souder bout à bout deux pièces plastiques à code d'identification, au moyen d'une machine d'électrosoudage à commande automatique.
EP0464659A3 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) * 1990-06-29 1994-02-09 Immanuel Jeschke
WO1997028951A1 (de) * 1996-02-09 1997-08-14 Heinz Stampfer Verfahren zum herstellen von schweissnähten an kunststoffteilen, insbesondere rohrschweissverfahren, rohrleitungs-system mit rohrverbindungen hergestellt nach diesem verfahren, sowie die verwendung eines hf-generators zur durchführung dieses verfahrens
US5814181A (en) * 1994-11-21 1998-09-29 Ulrike Richter Device for butt welding pipes of thermoplastic plastic
EP1174248A3 (de) * 2000-07-20 2002-04-10 Georg Fischer Rohrleitungssysteme AG Heizelementschweissvorrichtung
EP1570975A3 (de) * 2004-03-02 2008-01-23 Climaco Formenbau GmbH Vorrichtung zum Verschweissen, Heissprägen oder Heisssiegeln von Kunststoffteilen

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HK1044741B (zh) * 1999-04-18 2003-09-05 Entegris, Inc. (A Delaware Corporation) 供連接管式端部的儀器
US6395127B1 (en) 1999-04-18 2002-05-28 Entegris, Inc. Insert for use in conjoining tubular end portions
US20040134592A1 (en) * 1999-04-18 2004-07-15 Johnson Michael W. Beadless welding apparatus and method
GB2374312B (en) * 1999-04-18 2003-09-03 Entegris Inc Welding apparatus

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0355579A3 (de) * 1988-08-16 1991-07-03 Georg Fischer Aktiengesellschaft Verfahren und Einrichtung zum Verschweissen von rohrförmigen Teilen aus Kunststoff
EP0464659A3 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) * 1990-06-29 1994-02-09 Immanuel Jeschke
FR2691666A1 (fr) * 1992-06-01 1993-12-03 Gaz De France Procédé pour souder bout à bout deux pièces plastiques à code d'identification, au moyen d'une machine d'électrosoudage à commande automatique.
US5620625A (en) * 1992-06-01 1997-04-15 Gaz De France (Service National) Method of butt-welding two plastic parts with an identifying code, using an automatically controlled electro-welding machine
US5814181A (en) * 1994-11-21 1998-09-29 Ulrike Richter Device for butt welding pipes of thermoplastic plastic
WO1997028951A1 (de) * 1996-02-09 1997-08-14 Heinz Stampfer Verfahren zum herstellen von schweissnähten an kunststoffteilen, insbesondere rohrschweissverfahren, rohrleitungs-system mit rohrverbindungen hergestellt nach diesem verfahren, sowie die verwendung eines hf-generators zur durchführung dieses verfahrens
EP1174248A3 (de) * 2000-07-20 2002-04-10 Georg Fischer Rohrleitungssysteme AG Heizelementschweissvorrichtung
EP1570975A3 (de) * 2004-03-02 2008-01-23 Climaco Formenbau GmbH Vorrichtung zum Verschweissen, Heissprägen oder Heisssiegeln von Kunststoffteilen

Also Published As

Publication number Publication date
WO1990000112A3 (de) 1990-04-19
CH675391A5 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) 1990-09-28
EP0378625B1 (de) 1992-08-05
ES2016703A6 (es) 1990-11-16
EP0378625A1 (de) 1990-07-25
US5290387A (en) 1994-03-01

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