US9523167B2 - Garment dyeing machine - Google Patents

Garment dyeing machine Download PDF

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Publication number
US9523167B2
US9523167B2 US13/608,723 US201213608723A US9523167B2 US 9523167 B2 US9523167 B2 US 9523167B2 US 201213608723 A US201213608723 A US 201213608723A US 9523167 B2 US9523167 B2 US 9523167B2
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Prior art keywords
container
roller
machine according
axis
rotation
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US13/608,723
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US20130219971A1 (en
Inventor
Sze Ngok LEE
Kuan Yau Nancy CHANG
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Clover Mystique Co Ltd
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Clover Mystique Co Ltd
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Priority to US13/608,723 priority Critical patent/US9523167B2/en
Assigned to CLOVER MYSTIQUE CO. LTD. reassignment CLOVER MYSTIQUE CO. LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: CHANG, KUAN YAU NANCY, LEE, SZE NGOK
Publication of US20130219971A1 publication Critical patent/US20130219971A1/en
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
    • D06B19/0088—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00 using a short bath ratio liquor
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04—Carriers or supports for textile materials to be treated
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/14—Containers, e.g. vats
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B5/00—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating
    • D06B5/12—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through materials of definite length
    • D06B5/24—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through materials of definite length through articles, e.g. stockings
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
    • Y02P70/643—

Definitions

  • This invention relates to a garment dyeing machine, in particular a dyeing machine which is suitable (but not limited) for dyeing such garments as lingerie and brassieres.
  • a garment dyeing machine including a container, at least one roller to which at least one piece of garment is releasably attachable, said roller being within said container and rotatable relative to said container about an axis of rotation, and at least one nozzle adapted to spray a dye solution onto said roller.
  • FIG. 1 is a front view of a garment dyeing machine according to an embodiment of the present invention
  • FIG. 2 is a side view of the garment dyeing machine of FIG. 1 ;
  • FIG. 3 is a top view of the garment dyeing machine of FIG. 1 ;
  • FIG. 4 is a front view of a container of the garment dyeing machine of FIG. 1 , showing a roller inside;
  • FIG. 5 is a side view of the container of FIG. 4 ;
  • FIG. 6 is a partial perspective view of a body of the roller in FIG. 4 ;
  • FIG. 7 is a perspective view of a hanging frame of the roller in FIG. 4 ;
  • FIG. 8 shows engagement of a number of hanging frames of FIG. 7 to the body of FIG. 6 to form the roller
  • FIG. 9 shows a lock of the body of FIG. 6 in a locking position
  • FIG. 10 shows the lock of the body of FIG. 9 in an un-locking position
  • FIG. 11 shows a nozzle of the garment dyeing machine of FIG. 1 , with the encircled part being an enlarged view of the nozzle;
  • FIG. 12 is a further front view of the container of FIG. 4 with a door
  • FIG. 13 is a further side view of the garment dyeing machine of FIG. 1 showing the position of a ultra-violet (UV) light;
  • UV ultra-violet
  • FIG. 14A is a further front view of the garment dyeing machine of FIG. 1 ;
  • FIG. 14B is an enlarged view of part of the garment dyeing machine of FIG. 14A ;
  • FIG. 15 is a further front view of the container of the garment dyeing machine of FIG. 1 with rollers engaged with the container in a different orientation.
  • FIGS. 1 to 3 A garment dyeing machine according to an embodiment of the present invention is shown in FIGS. 1 to 3 , and generally designated as 10 .
  • the machine 10 is suitable (but not limited) for dyeing such garments as lingerie and brassieres.
  • the machine 10 includes a generally cylindrical container 12 with a pair of couplings 14 a , 14 b .
  • a power motor 16 is associated with a power transmitter 18 , which is connected with the coupling 14 a .
  • the power transmitter 18 is activated to cause the coupling 14 a to rotate about a horizontal axis of rotation R-R.
  • the container 12 has a cylindrical interior cavity 20 in which a roller 22 is installed.
  • the roller 22 is engaged at one longitudinal end with the coupling 14 a and at another longitudinal end with the coupling 14 b such that rotation of the coupling 14 a about the axis R-R will bring about simultaneous rotational movement of the roller 22 about the same axis R-R.
  • the speed of rotation of the roller 22 relative to the container 12 about the axis R-R may be from 1 revolution per minute (rpm) to 900 rpm.
  • pairs of brassieres are releasably engaged with the roller 22 for simultaneous rotational movement with the roller 22 .
  • nozzles 24 for spraying a dye onto the roller 22 in the container 12 .
  • Dye sprayed out from each of the nozzles 24 travels through a respective passage 26 which is in fluid communication with the interior cavity 20 of the container 12 .
  • Dye solution is provided to the nozzles 24 at a raised pressure. More particularly, a motor 28 activates a pressurizer 30 to increase the pressure of the dye solution to around 15 kPa before being delivered to the nozzles 24 for subsequent spraying onto the roller 22 in the cavity 20 of the container 12 .
  • An air pump 32 is operable to draw air through an air duct 34 and to impart the air onto the dye sprayed out from the nozzles 24 . The air imparted onto the dye sprayed out from the nozzles 24 atomizes the dye, e.g. down to nano-scale dye particles.
  • a volume of water (not shown) is kept at a bottom portion 36 of the container 12 .
  • the volume of the water may be from 20 litres to 4,500 litres.
  • a heating tank 38 is provided below the container 12 for heating up the water in the container 12 and the container 12 itself.
  • the temperature within the container 12 may be kept between 30° C. and 100° C., and the humidity within the container 12 may be maintained between 1% and 100%.
  • FIGS. 4 and 5 show, respectively, a front view and a side view of the container 12 with the roller 22 contained within the interior cavity 20 of the container 12 . While a single roller 22 is shown here, it is envisaged that two shorter rollers may be joined end-with-end with each other in such a way that the two rollers are rotatable simultaneously about the axis R-R.
  • FIG. 6 shows in more detail the construction of a body 39 of the roller 22 .
  • the body 39 is made of steel and includes three circular discs 40 a , 40 b , 40 c , of which only the discs 40 b , 46 c are shown in FIG. 6 .
  • the three discs 40 a , 40 b , 40 c are of the same size, and are arranged parallel to and concentric with one another.
  • An axle 42 is coupled with the discs 40 a , 40 b , 40 c for simultaneous movement. In particular, longitudinal ends of the axle 42 are releasably engageable with the couplings 14 a , 14 b in the container 12 .
  • the central longitudinal axis of the axle 42 (which forms the central longitudinal axis of the body 39 , and thus of the roller 22 ) coincides with the axis R-R about which the axle 42 and roller 22 are rotatable relative to the container 12 .
  • a number of pairs of radially extending tracks 46 On a major surface 44 of the disc 40 c facing the disc 40 b and on a major surface of the disc 40 b facing the disc 40 c are a number of pairs of radially extending tracks 46 .
  • one track 46 is provided on the major surface 44 of the disc 40 c facing the disc 40 b and the other track 46 is provided on the major surface of the disc 40 b facing the disc 40 c .
  • Both tracks 46 of the same pair are parallel to each other and of the same length.
  • a major surface 48 of the disc 46 b facing the disc 40 a and on a major surface of the disc 40 a facing the disc 40 b are provided a number of parallel and radially extending tracks 50 which are of the same length.
  • FIG. 7 shows a steel hanging frame 52 for engagement with the body 39 to form the roller 22 .
  • the hanging frame 52 has a generally rectangular base frame 53 with two longer steel rods 54 a and two shorter steel rods 54 b joined with one another.
  • Two cup-shaped parts 56 are engaged with the base frame 53 such that the longer steel rods 54 a are received through the tubes 58 .
  • the two cup-shaped parts 56 are movable relative to the base frame 53 and relative to each other to vary the distance between the two cup-shaped parts 56 .
  • cup-shaped parts 56 may be fitted into cups of a pair of brassieres releasably attached to the hanging frame 52 , the above arrangement allows brassieres of different sizes to be releasably attached to the hanging frame 52 (and thus to the roller 22 ) for dyeing.
  • Each longitudinal end 60 of the longer rods 54 a of the hanging frame 52 is receivable into and slidable relative to one of the tracks 46 , 50 of the body 39 of the roller 22 to releasably engage the hanging frame 52 with the body 39 of the roller 22 .
  • a plurality of hanging frames 52 may be releasably engaged with the body 39 to form the roller 22 .
  • the exact number of hanging frames 52 which may be engaged with the body 39 depends on the number of pairs of parallel tracks 46 , 50 provided on the discs 40 a , 40 b , 40 c.
  • FIG. 8 shows three hanging frames 52 engaged with the body 39 by having the longitudinal ends 60 of their two longer rods 54 a received into pairs of parallel tracks 50 on the discs 40 a , 40 b .
  • a respective lock 62 On a peripheral rim of the disc 40 b and adjacent an outer end of each track 50 on the disc 40 b is a respective lock 62 .
  • each lock 62 includes a nut 64 and a lock plate 66 .
  • the lock plate 66 When the nut 64 is tightened against the disc 40 b , the lock plate 66 is prevented from exhibiting any movement relative to the disc 40 b ; and when the nut 64 is unscrewed from the disc 40 b , the lock plate 66 is allowed to move (such as rotate) relative to the disc 40 b .
  • the lock plate 66 may be rotated to the position shown in FIG. 9 in which part of the lock plate 66 blocks the outer end of the track 50 on the disc 40 b and the outer end of the track 46 on the disc 40 b .
  • the nut 64 may then be turned to tighten the lock plate 66 against the disc 40 b (in which position the lock 62 is in a locking position) to prevent relative movement of the hanging frame 52 and the body 39 , thus preventing detachment of the hanging frame 52 from the body 39 .
  • the hanging frame 52 may thus be locked with the body 39 for simultaneous rotation about the axis of rotation R-R without fear of accidentally being loosened from the body 39 .
  • the nut 64 may be unscrewed, thus allowing the lock plate 66 to rotate to the position shown in FIG.
  • FIG. 11 shows in more detail the arrangement of one of the nozzles 24 in the machine 10 .
  • Dye sprayed out from the nozzle 24 travels into the cavity 20 of the container 12 through the passage 26 which is in fluid communication with the interior cavity 20 of the container 12 .
  • a door 68 with a transparent viewing window 70 which may be made of glass, is provided.
  • the viewing window 70 allows visual inspection of the interior cavity 20 of the container 12 during operation.
  • the door 68 may be movable to open or close the container 12 .
  • the door 68 may be opened to allow access to the interior cavity 20 , e.g. to install or remove the hanging frames 52 .
  • an ultra-violet (UV) light 72 is provided at an upper region in the interior cavity 20 of the container 12 for treatment of the pieces of garment (e.g. brassieres) dyed in the machine 10 .
  • the temperature and humidity in the interior cavity 20 of the container 12 are continuously monitored during operation of the machine 10 , and are shown in display meters 74 a , 74 b , as shown in FIGS. 14A and 14B .
  • FIG. 15 shows a pair of rollers 22 a installed in the container 12 of the machine 10 in an orientation different from that shown in FIGS. 1 and 4 .
  • the respective central longitudinal axis r 1 -r 1 , r 2 -r 2 of the two rollers 22 a are perpendicular to the axis of rotation R-R of the container 12 and of the rollers 22 a .
  • rollers 22 a may also be installed in the container 12 of the machine 10 such that the respective central longitudinal axis r 1 -r 1 , r 2 -r 2 of the rollers 22 a are inclined at an angle relative to the axis of rotation R-R of the container 12 and of the rollers 22 a.
  • pairs of brassieres (not shown) are releasably attached to the hanging frames 52 , with the cup-shaped parts 56 received within the cups of the brassieres.
  • the hanging frames 52 are then engaged with the body 39 of the rollers 22 , which are then caused to rotate about the axis R-R.
  • the brassieres are thus continuously rotated about the axis R-R during the dyeing process.
  • Pressurized dye solution (which is further atomized into nano-sized particles by pressurized air) is sprayed by the nozzles 24 onto the brassieres. Water in the bottom portion 36 and heated by the heating tank 38 maintains the humidity and temperature in the cavity 20 of the container 12 at an appropriate level, and helps in enhancing the dyeing effect.
  • the fabric to dye solution ratio by weight is roughly 1:4, whereas in the operation of the garment dyeing machine 10 according to the present invention, the fabric to dye solution ratio by weight is reduced to 1:1.
  • the internal cavity 20 of the container 12 in which the dyeing process is carried out is closed off from the outside environment by the door 68 , significantly less energy is required.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
US13/608,723 2012-02-28 2012-09-10 Garment dyeing machine Active 2035-02-25 US9523167B2 (en)

Priority Applications (1)

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US13/608,723 US9523167B2 (en) 2012-02-28 2012-09-10 Garment dyeing machine

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US201261604010P 2012-02-28 2012-02-28
US13/608,723 US9523167B2 (en) 2012-02-28 2012-09-10 Garment dyeing machine

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US20130219971A1 US20130219971A1 (en) 2013-08-29
US9523167B2 true US9523167B2 (en) 2016-12-20

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US (1) US9523167B2 (de)
EP (1) EP2820181B1 (de)
JP (1) JP6113763B2 (de)
KR (1) KR101906813B1 (de)
CN (2) CN103290630B (de)
AU (1) AU2012371348B2 (de)
CA (1) CA2865036C (de)
ES (1) ES2721910T3 (de)
HK (1) HK1206080A1 (de)
MX (1) MX352363B (de)
TW (1) TWI629393B (de)
WO (1) WO2013127166A1 (de)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2865036C (en) * 2012-02-28 2019-12-03 Clover Mystique Co. Limited Garment dyeing machine
CN103820960A (zh) * 2014-02-25 2014-05-28 无锡杨佳机械有限公司 一种低浴比成衣染色机
CN103938388B (zh) * 2014-04-25 2016-05-25 何炽斌 一种成衣染色整理方法
CN104278463B (zh) * 2014-10-24 2016-08-17 广东溢达纺织有限公司 自动染洗、过柔系统及其使用方法
CN105019166A (zh) * 2015-08-25 2015-11-04 苏州星原纺织有限公司 一种高品质面料染色机
CN106948109A (zh) * 2017-05-14 2017-07-14 响水县中兴纺织有限公司 一种新型高效色纺纱染色机
CN108060526A (zh) * 2018-01-31 2018-05-22 宁波希奇服饰有限公司 一种布料染色装置
CN109183299B (zh) * 2018-08-23 2020-12-04 江西宇通纺织有限公司 一种用于纺织加工的成衣染色设备
CN109082796B (zh) * 2018-09-17 2020-12-11 宣城凯欧纺织有限公司 一种高效水洗方法
CN109629066A (zh) * 2018-12-27 2019-04-16 杭州正大纺织有限公司 一种涡流纺纱线应用在男装经纬异色面料上的生产方法
CN111663274B (zh) * 2020-06-16 2022-09-06 义乌市华邦服饰有限公司 一种丝袜加工设备
CN113106767A (zh) * 2021-04-23 2021-07-13 广东溢达纺织有限公司 织物染色方法
CN113584605B (zh) * 2021-08-26 2022-03-08 扬州非凡工贸有限公司 一种纺织天然纤维脱胶方法

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MX2014010308A (es) 2015-04-13
EP2820181A1 (de) 2015-01-07
KR101906813B1 (ko) 2018-10-11
TWI629393B (zh) 2018-07-11
CA2865036C (en) 2019-12-03
CN203144716U (zh) 2013-08-21
CA2865036A1 (en) 2013-09-06
KR20140129327A (ko) 2014-11-06
HK1206080A1 (en) 2015-12-31
AU2012371348B2 (en) 2017-03-30
AU2012371348A1 (en) 2014-09-18
WO2013127166A1 (en) 2013-09-06
EP2820181B1 (de) 2019-02-20
CN103290630B (zh) 2018-05-08
JP6113763B2 (ja) 2017-04-12
CN103290630A (zh) 2013-09-11
EP2820181A4 (de) 2016-07-06
MX352363B (es) 2017-11-22
TW201335460A (zh) 2013-09-01
ES2721910T3 (es) 2019-08-06
US20130219971A1 (en) 2013-08-29
JP2015513619A (ja) 2015-05-14

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