WO2010126455A1 - Invention in garment dyeing machine containing big diameter inner drum and not containing garment conveying pipe - Google Patents

Invention in garment dyeing machine containing big diameter inner drum and not containing garment conveying pipe Download PDF

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Publication number
WO2010126455A1
WO2010126455A1 PCT/TR2009/000078 TR2009000078W WO2010126455A1 WO 2010126455 A1 WO2010126455 A1 WO 2010126455A1 TR 2009000078 W TR2009000078 W TR 2009000078W WO 2010126455 A1 WO2010126455 A1 WO 2010126455A1
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WO
WIPO (PCT)
Prior art keywords
garment
inner drum
chamber
dyeing
nozzle
Prior art date
Application number
PCT/TR2009/000078
Other languages
French (fr)
Inventor
Adnan Basaran
Mumin Ayan
Original Assignee
Canlar Makina Sanayi Ve Ticaret Limited Sirketi
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Canlar Makina Sanayi Ve Ticaret Limited Sirketi filed Critical Canlar Makina Sanayi Ve Ticaret Limited Sirketi
Publication of WO2010126455A1 publication Critical patent/WO2010126455A1/en

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Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/28—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material

Definitions

  • the invention relates to garment dyeing machine used for dyeing garment in textile sector.
  • the invention particularly relates to an invention made in garment dyeing machine containing big diameter inner drum and not containing garment conveying pipe.
  • HT garment dyeing machines
  • the said machines consists of dye tank where dyeing process is conducted and garment driving mechanism connected to the tank.
  • the garment is rolled in ring form in the shape similar to hoop in the driving assembly located in the machine and belt hoop mechanism located in the dye bath.
  • the driving mechanism consists of wings called reel sequenced between two circles of which rotating motion is driven from a driving unit.
  • Dyeing process is conducted by means of turn of reel by driving unit and rotation of garment rolled on the reel in the dyeing bath by exposure to compressed and hot dye.
  • the garment to be dyed is located in the said machine at determined temperature and pressure conditions and thus dyeing is conducted.
  • the garment to be dyed enters and leaves the said basket at determined rates.
  • a garment pipe located on the said basket is used for entrance of the garment into the dyeing basket and penetration of the dye into the garment and exit of the garment from the dyeing basket.
  • the garment in the form of the said rope passes through the said pipe and sent to the basket and the garment in the form of rope two ends of which are tied to each other enters into the pipe from other by means of a driving drum and water jet created by a pump circulating dye water and goes into the basket.
  • the garment is circulated during dyeing process and is contacted with dye bath for dyeing.
  • the said dyeing basket is in the form of full circle.
  • the said basket is obtained by mounting two disks of full circle mutually at 20 cm distances and can rotate 360 degrees. Although the risk of friction and elongation of the garment is low in this system, the risk of blocking of the garment between the disks and basket while flowing between two disks is high. For that reason, garment dyeing faults and machine faults may occur.
  • the process called spreading is made by folding the garment to right and left and spreading during the dyeing process.
  • the problems such as 20 cm additional garment on the said basket and collection of garment in discharge gap can be encountered.
  • the spreading system of the garment is to be driven by an engine and risk of leakage and mechanical fault occurs.
  • the said dyeing basket is in the shape of half moon and the top thereof is open. From the first cast of the garment into the basket to until last point the garment has friction with the basket surface under traction force of the upper drum, which causes piling on the garment caused by friction and elongation and loss of resistance which is difficult to be recovered.
  • the garment dyeing machines used in the existing applications move through the garment pipe towards jbox and by the force provided by the water pumped by the pump when the garment enters into the dyeing stage as shown in figure 1.
  • Inner drum of the existing garment dyeing machine has a diameter rate of ⁇ 1/5 (smaller than 1/5) when compared to jbox, In other words, it is 5 times bigger than inner drum. Diameter of j. box: 2200 mm, inner drum diameter: 272 mm. For that reason;
  • the amount of water used for dyeing in the said application is much more. Accordingly, the amount of the chemical dye used increases. Since the power of the pump providing circulation of the said water is more (another reason is the friction force in the garment pipe), high energy is consumed. Similarly, the duration and cost increases accordingly.
  • the said garment is exposed to friction as it passes through garment pipe and thus is worn.
  • the nozzle of the said application where the water is pumped is in the direction of the inner drum and the garment passes through the nozzle upon initial motion provided by the inner drum and is dyed by means of dye water and then pushes the garment downward.
  • the purpose of the invention is to provide less use of water per kilogram of garment.
  • a further purpose of the invention is to provide operation of the machine at less flote (ratio of garment in the machine to the water quantity).
  • Another purpose of the invention is to provide use of less amount of chemicals.
  • a further purpose of the invention is to disclose an environment friendly embodiment because of use of fewer chemicals.
  • Another purpose of the invention is to provide energy saving because of use of less electricity energy.
  • Another purpose of the invention is to use a pump of less flow rate and less energy.
  • Another purpose of the invention is to provide less cost for garment dyeing.
  • Another purpose of the invention is to provide completion of dyeing process in a shorter time period.
  • Another purpose of the invention is to provide use of less amount of steam power.
  • Another purpose of the invention is to increase quality of garment.
  • a further purpose of the invention is to provide dyeing the garment without wearing out of the garment as there is no garment pipe.
  • Another purpose of the invention is to disclose an embodiment preventing non- elongation of the garment to be dyed.
  • a further purpose of the invention is to prevent garment breaking during dyeing by machine.
  • Figure 1 is a general view of the garment dyeing machine containing big diameter inner drum and not containing garment conveying pipe.
  • the invention is a garment dyeing machine consisting of outer drum (1), garment inlet- outlet lid (2), main frame (3), nozzle (6), nozzle water inlet (5), inner drum (7), tower (8), chamber (10), pump (11), filter (12), exchanger (13) and inner drum (7) of big diameter but not having garment conveying pipe different from the related art.
  • FIG. 1 is a general view of the garment dyeing machine containing big diameter inner drum (7) and not containing garment conveying pipe.
  • the outer drum (1) is the apparatus allowing exit of the garment (9)
  • the garment inlet-outlet lid (2) provides inlet and outlet of the garment (9)
  • rocking part (4) provides spread of the garment (9) into the chamber (10) by means of oscillation
  • the nozzle (6) is the embodiment dyeing the garment (9) by means of water pumped by the pump (11)
  • the nozzle water inlet (5) is the part where the water pumped by the pump (11) to the nozzle (6) enters the chamber (10)
  • inner drum (7) is the part conveying the garment (9) in order to provide motion of the garment (9)
  • tower (8) houses the inner drum (7).
  • the water pumped by the pump (11) is filtered by the filter (12) and is heated to the desired temperature by the exchanger (13) and then is applied from the nozzle water inlet (5) to the chamber (10).
  • the said embodiment (6) is located on the inner drum inlet (7.1) in respect to the motion direction (A) of the garment (9).
  • the dye water from the nozzle inlet (5) conveys the garment (9) from inner drum inlet (7.1) to inner drum peak point (7.3), the said garment (9) moves from inner drum peak point (7.3) with free falling motion and passes through inner drum outlet (7.2) and rocking part (4) provides oscillation to the garment (9) and provides spreading into the chamber (10).
  • Diameter of chamber Q bax) of the invention is: 2200 mm
  • inner drum diameter is: 950 mm.
  • inner drum diameter / chamber diameter ratio ⁇ 1/3 (1/3 or bigger).
  • the said inner drum (7) in respect to chamber (10) has diameter ratio ⁇ 1/3 (1/3 or bigger).
  • ⁇ inner drum diameter / chamber diameter ratio >1/3.
  • the chamber (10) is 3 times or smaller than inner drum (7). This ratio is smaller than the one of the related art (1/5>) and more engine power is needed for motion of the inner drum (7). And this means consumption of more energy.
  • the inner drum (7) takes only the initial motion from the engine and then continues motion of the garment (9) by means of natural circulation.

Abstract

The invention is a fabric dyeing machine consisting of a nozzle (6) where the dye water is pumped by at least one pump (11), a chamber (10) where the dyed fabric is stocked, an inner drum (7) having a diameter ratio of >l/3 (1/3 or bigger) in comparison to the said chamber (10), at least one rocking member (4) stocking the fabric from the said inner drum (7) in the chamber (10) characterized in that said nozzle (6) is located at the inner drum inlet (7.1) in motion direction (A) of the fabric (9) in order to provide use of the gravity more effectively in order to provide less consumption of energy.

Description

INVENTION IN GARMENT DYEING MACHINE CONTAINING BIG DIAMETER INNER DRUM AND NOT CONTAINING GARMENT CONVEYING PIPE
The Related Art
The invention relates to garment dyeing machine used for dyeing garment in textile sector.
The invention particularly relates to an invention made in garment dyeing machine containing big diameter inner drum and not containing garment conveying pipe.
Background of the Related Art
Today, garment dyeing machines referred to as HT are used to obtain an infinitive number of rotation for garment being dyed during dyeing the garment in garment dyeing machines. The said machines consists of dye tank where dyeing process is conducted and garment driving mechanism connected to the tank. The garment is rolled in ring form in the shape similar to hoop in the driving assembly located in the machine and belt hoop mechanism located in the dye bath. The driving mechanism consists of wings called reel sequenced between two circles of which rotating motion is driven from a driving unit. Dyeing process is conducted by means of turn of reel by driving unit and rotation of garment rolled on the reel in the dyeing bath by exposure to compressed and hot dye.
In conventional HT garment dyeing machines, there is a physical connection between reel unit and driving unit. Because the engine used as driving unit in existing machines is fixed to nozzle by means of a belt hoop and transmitted to a spindle and nozzle starts rotating upon rotation of the spindle and therefore the garment rolled on the nozzle rotates. Driving unit is located outside thee machine dyeing chamber as the pressure and water circulation in the machine dyeing chamber. The spindle transmitting the rotation of the engine to the nozzle located in the machine is located partially in the machine dyeing chamber and partially outside. After manufacture of knitted and woven garments, the product is converted into rope form and dyeing of it is provided at high pressure or atmosphere pressure by various dyeing machines. The said dyeing machines contain a basket containing garment. The garment to be dyed is located in the said machine at determined temperature and pressure conditions and thus dyeing is conducted. The garment to be dyed enters and leaves the said basket at determined rates. A garment pipe located on the said basket is used for entrance of the garment into the dyeing basket and penetration of the dye into the garment and exit of the garment from the dyeing basket. The garment in the form of the said rope passes through the said pipe and sent to the basket and the garment in the form of rope two ends of which are tied to each other enters into the pipe from other by means of a driving drum and water jet created by a pump circulating dye water and goes into the basket. The garment is circulated during dyeing process and is contacted with dye bath for dyeing.
The said dyeing basket is in the form of full circle. The said basket is obtained by mounting two disks of full circle mutually at 20 cm distances and can rotate 360 degrees. Although the risk of friction and elongation of the garment is low in this system, the risk of blocking of the garment between the disks and basket while flowing between two disks is high. For that reason, garment dyeing faults and machine faults may occur.
The process called spreading is made by folding the garment to right and left and spreading during the dyeing process. During the said spreading process the problems such as 20 cm additional garment on the said basket and collection of garment in discharge gap can be encountered. In order to prevent the collection of the said garment particularly in the mid-gap, the spreading system of the garment is to be driven by an engine and risk of leakage and mechanical fault occurs.
In a different dyeing application the said dyeing basket is in the shape of half moon and the top thereof is open. From the first cast of the garment into the basket to until last point the garment has friction with the basket surface under traction force of the upper drum, which causes piling on the garment caused by friction and elongation and loss of resistance which is difficult to be recovered. The garment dyeing machines used in the existing applications move through the garment pipe towards jbox and by the force provided by the water pumped by the pump when the garment enters into the dyeing stage as shown in figure 1. Inner drum of the existing garment dyeing machine has a diameter rate of <1/5 (smaller than 1/5) when compared to jbox, In other words, it is 5 times bigger than inner drum. Diameter of j. box: 2200 mm, inner drum diameter: 272 mm. For that reason;
The amount of water used for dyeing in the said application is much more. Accordingly, the amount of the chemical dye used increases. Since the power of the pump providing circulation of the said water is more (another reason is the friction force in the garment pipe), high energy is consumed. Similarly, the duration and cost increases accordingly.
The said garment is exposed to friction as it passes through garment pipe and thus is worn.
The nozzle of the said application where the water is pumped is in the direction of the inner drum and the garment passes through the nozzle upon initial motion provided by the inner drum and is dyed by means of dye water and then pushes the garment downward.
In the related art although the above mentioned disadvantages have been eliminated to great extent by our utility model application no. TR 2008 04586 U registered in name of our firm with Turkish Patent Institute, consumption of less energy is desired considering the requirement for use of gravity more effectively.
As a result, the need for garment dyeing machine containing inner drum of bigger diameter and not containing garment conveying pipe and inadequacy of existing solutions have necessitated development in the related art. Purpose of the Invention
In order to eliminate the disadvantages of the related art, the purpose of the invention is to provide less use of water per kilogram of garment. A further purpose of the invention is to provide operation of the machine at less flote (ratio of garment in the machine to the water quantity).
Another purpose of the invention is to provide use of less amount of chemicals.
A further purpose of the invention is to disclose an environment friendly embodiment because of use of fewer chemicals.
Another purpose of the invention is to provide energy saving because of use of less electricity energy.
Another purpose of the invention is to use a pump of less flow rate and less energy.
Another purpose of the invention is to provide less cost for garment dyeing.
Another purpose of the invention is to provide completion of dyeing process in a shorter time period.
Another purpose of the invention is to provide use of less amount of steam power.
Another purpose of the invention is to increase quality of garment.
A further purpose of the invention is to provide dyeing the garment without wearing out of the garment as there is no garment pipe.
Another purpose of the invention is to disclose an embodiment preventing non- elongation of the garment to be dyed.
A further purpose of the invention is to prevent garment breaking during dyeing by machine. The structural and characteristics features of the invention and all advantages will be understood better in detailed descriptions with the figures given below and with reference to the figures, and therefore, the assessment should be made taking into account the said figures and detailed explanations.
Description of Figures
Figure 1 is a general view of the garment dyeing machine containing big diameter inner drum and not containing garment conveying pipe.
Reference Numbers
Figure imgf000006_0001
Detailed Description of the Invention
The invention is a garment dyeing machine consisting of outer drum (1), garment inlet- outlet lid (2), main frame (3), nozzle (6), nozzle water inlet (5), inner drum (7), tower (8), chamber (10), pump (11), filter (12), exchanger (13) and inner drum (7) of big diameter but not having garment conveying pipe different from the related art.
Figure 1 is a general view of the garment dyeing machine containing big diameter inner drum (7) and not containing garment conveying pipe. As seen in the figure, the outer drum (1) is the apparatus allowing exit of the garment (9), the garment inlet-outlet lid (2) provides inlet and outlet of the garment (9), rocking part (4) provides spread of the garment (9) into the chamber (10) by means of oscillation, the nozzle (6) is the embodiment dyeing the garment (9) by means of water pumped by the pump (11), the nozzle water inlet (5) is the part where the water pumped by the pump (11) to the nozzle (6) enters the chamber (10), inner drum (7) is the part conveying the garment (9) in order to provide motion of the garment (9), tower (8) houses the inner drum (7). The water pumped by the pump (11) is filtered by the filter (12) and is heated to the desired temperature by the exchanger (13) and then is applied from the nozzle water inlet (5) to the chamber (10).
The biggest difference of the invention from the related art is that the said embodiment (6) is located on the inner drum inlet (7.1) in respect to the motion direction (A) of the garment (9). Thus the dye water from the nozzle inlet (5) conveys the garment (9) from inner drum inlet (7.1) to inner drum peak point (7.3), the said garment (9) moves from inner drum peak point (7.3) with free falling motion and passes through inner drum outlet (7.2) and rocking part (4) provides oscillation to the garment (9) and provides spreading into the chamber (10).
For instance Diameter of chamber Q bax) of the invention is: 2200 mm, inner drum diameter is: 950 mm. In other words, inner drum diameter / chamber diameter ratio ≥1/3 (1/3 or bigger). The said inner drum (7) in respect to chamber (10) has diameter ratio ≥1/3 (1/3 or bigger). In other words,~ inner drum diameter / chamber diameter ratio >1/3. The chamber (10) is 3 times or smaller than inner drum (7). This ratio is smaller than the one of the related art (1/5>) and more engine power is needed for motion of the inner drum (7). And this means consumption of more energy. By realizing this diameter rate of >1/3 (1/3 or bigger), the inner drum (7) takes only the initial motion from the engine and then continues motion of the garment (9) by means of natural circulation.
The said dye water is pumped into the nozzle water inlet (5) by the pump (11) and temperature is adjusted by the exchanger (13) and inlet from nozzle water inlet (5) to nozzle (6) is provided. The protection area of this application has been specified under claims and cannot be limited to the descriptions only given as sampling above. It is clear that any innovation can be provided by a person skilled in the related art by use of the similar embodiments and/or can also apply this embodiment in other areas for similar purposes used in the related art. Therefore, it is also clear that such embodiments lack of inventive criteria.

Claims

1. The invention is a garment dyeing machine consisting of a nozzle (6) where the dye water is pumped by at least one pump (11), a chamber (10) where the dyed garment is stocked, an inner drum (7) housing the said dyed garment and having a diameter ratio of ≥1/3 (1/3 or bigger) in comparison to the said chamber (10), at least one rocking (4) stocking the garment (9) from the said inner drum (7) in the chamber (10) and not containing a garment conveying pipe, and it is characterized in that the said nozzle (6) is located on the inner drum inlet (7.1) in motion direction (A) of the garment (9) in order to provide use of the said pump (11) at less flow rate and engine power.
2. A garment dyeing machine according to claim 1 and it is characterized in that it consists of at least one inner drum peak point (7.3) where motion of the said garment (9) upward by the dye water from the nozzle (6) ends.
3. A garment dyeing machine according to claims 1 and 2 and it is characterized in that it consists of at least one inner drum outlet (7.2) providing stock of the said garment (9) in the chamber (10) through rocking (4) by free falling motion starting from the said drum peak point (7.3).
PCT/TR2009/000078 2009-04-30 2009-06-24 Invention in garment dyeing machine containing big diameter inner drum and not containing garment conveying pipe WO2010126455A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TR200903413 2009-04-30
TR2009/03413 2009-04-30

Publications (1)

Publication Number Publication Date
WO2010126455A1 true WO2010126455A1 (en) 2010-11-04

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013127166A1 (en) * 2012-02-28 2013-09-06 Clover Mystique Co. Limited Garment dyeing machine

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1379140A (en) * 1963-10-28 1964-11-20 Method and device for the wet treatment of a textile article in the form of a hose driven by a translational or rotational movement
US3269152A (en) * 1964-08-24 1966-08-30 Klauder Weldon Giles Machine C Dyeing machine
GB1256569A (en) * 1968-02-26 1971-12-08
GB1433525A (en) * 1973-04-03 1976-04-28 Pegg S & Son Ltd Finishing of textiles
DE2608527A1 (en) * 1976-03-02 1977-09-08 Textile Processing Ab Jet stream fabric treatment machine - has a tangential jet with a rotary ring housing to allow use of small amts. of fluid
EP0011526A1 (en) * 1978-10-27 1980-05-28 BARRIQUAND, Société dite: Improvements applied to machines for the wet treatment of pieces of fabric
FR2489857A2 (en) * 1975-06-27 1982-03-12 Champagne Teinturerie Rope dyeing process for textiles - uses foamed liquor at ratios of less than 5 to 1 by volume
EP0334749A1 (en) * 1988-03-23 1989-09-27 Teinturerie De Champagne Apparatus for carrying and treating textile materials
EP0552100A1 (en) * 1992-01-14 1993-07-21 Teinturerie De Champagne Apparatus for dyeing textile material and for ensuring its dimensional stability

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1379140A (en) * 1963-10-28 1964-11-20 Method and device for the wet treatment of a textile article in the form of a hose driven by a translational or rotational movement
US3269152A (en) * 1964-08-24 1966-08-30 Klauder Weldon Giles Machine C Dyeing machine
GB1256569A (en) * 1968-02-26 1971-12-08
GB1433525A (en) * 1973-04-03 1976-04-28 Pegg S & Son Ltd Finishing of textiles
FR2489857A2 (en) * 1975-06-27 1982-03-12 Champagne Teinturerie Rope dyeing process for textiles - uses foamed liquor at ratios of less than 5 to 1 by volume
DE2608527A1 (en) * 1976-03-02 1977-09-08 Textile Processing Ab Jet stream fabric treatment machine - has a tangential jet with a rotary ring housing to allow use of small amts. of fluid
EP0011526A1 (en) * 1978-10-27 1980-05-28 BARRIQUAND, Société dite: Improvements applied to machines for the wet treatment of pieces of fabric
EP0334749A1 (en) * 1988-03-23 1989-09-27 Teinturerie De Champagne Apparatus for carrying and treating textile materials
EP0552100A1 (en) * 1992-01-14 1993-07-21 Teinturerie De Champagne Apparatus for dyeing textile material and for ensuring its dimensional stability

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013127166A1 (en) * 2012-02-28 2013-09-06 Clover Mystique Co. Limited Garment dyeing machine
US9523167B2 (en) 2012-02-28 2016-12-20 Clover Mystique Co. Ltd. Garment dyeing machine

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