US8434826B2 - Structure for a vehicle seat - Google Patents

Structure for a vehicle seat Download PDF

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Publication number
US8434826B2
US8434826B2 US12/669,472 US66947208A US8434826B2 US 8434826 B2 US8434826 B2 US 8434826B2 US 66947208 A US66947208 A US 66947208A US 8434826 B2 US8434826 B2 US 8434826B2
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US
United States
Prior art keywords
foam material
foam
cavity
vehicle seat
filling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related, expires
Application number
US12/669,472
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English (en)
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US20100276979A1 (en
Inventor
Martin Zynda
Stefan Josten
Stefan Funk
Bernd Engels
Andreas Hansen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Adient Luxembourg Holding SARL
Original Assignee
Johnson Controls Technology Co
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Filing date
Publication date
Application filed by Johnson Controls Technology Co filed Critical Johnson Controls Technology Co
Assigned to JOHNSON CONTROLS TECHNOLOGY COMPANY reassignment JOHNSON CONTROLS TECHNOLOGY COMPANY ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: FUNK, STEFAN, JOSTEN, STEFAN, ZYNDA, MARTIN, ENGELS, BERND, HANSEN, ANDREAS
Publication of US20100276979A1 publication Critical patent/US20100276979A1/en
Application granted granted Critical
Publication of US8434826B2 publication Critical patent/US8434826B2/en
Assigned to Adient Luxembourg Holding S.a.r.l. reassignment Adient Luxembourg Holding S.a.r.l. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: JOHNSON CONTROLS TECHNOLOGY COMPANY
Expired - Fee Related legal-status Critical Current
Adjusted expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/24Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles for particular purposes or particular vehicles
    • B60N2/42Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles for particular purposes or particular vehicles the seat constructed to protect the occupant from the effect of abnormal g-forces, e.g. crash or safety seats
    • B60N2/427Seats or parts thereof displaced during a crash
    • B60N2/42709Seats or parts thereof displaced during a crash involving residual deformation or fracture of the structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • B29C44/18Filling preformed cavities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/68Seat frames
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/48Upholstered article making
    • Y10T29/481Method

Definitions

  • the invention relates to a structure for a vehicle seat, which structure comprises rigid structure components which form cavities and comprises a foam structure which at least partially fills the cavities.
  • Such vehicle seats are generally known.
  • the German laid-open specification DE 102 14 476 A1 and the German laid-open specification DE 103 21 289 A1 respectively disclose a frame composed of hollow profiles and a backrest of a vehicle seat, with a foam being arranged in each case in cavities of structural elements.
  • the German laid-open specification DE 10 2004 043 860 A1 and the German laid-open specification DE 197 46 164 A1 respectively disclose a backrest for a seat and a material combination having a profile which is hollow at least in sections, with a foam being arranged in cavities of structural elements.
  • German laid-open specification DE 42 08 150 A1 and the German laid-open specification DE 197 27 907 A1 respectively disclose a backrest for a vehicle seat and a method for filling cavities in workpieces or semi-finished parts.
  • German patent document DE 40 28 895 C1 and the European patent application EP 1 591 224 A1 respectively disclose a foam body for partitioning body cavities and a device and method for noise damping in cavities of vehicles.
  • the patent DE 10 2006 014 538 B3 discloses the arrangement of a cable in the interior of a tube on a motor vehicle seat, and an elastic body for a line bushing is known from document DE 198 17279 A1.
  • document DE 36 36 113 A1 discloses a method for forming a foamed mass in a cavity
  • DE patent 23 03 289 discloses a vehicle seat having a shell which supports a seat back pad
  • document DE 37 14 588 A1 discloses a safety seat back beam composed of plastic.
  • the object of the present invention is therefore the targeted formation or introduction of a filling in or into a cavity of a structural element of a vehicle seat in order to improve the mechanical properties of the vehicle seat, with a very cost-effective assembly process being sought in particular.
  • the object is achieved by means of a vehicle seat having a backrest and having a seat part, with the backrest or the seat part having at least one structural element which has a cavity, with the cavity being formed by a base plate and at least two profiles which are cohesively connected to the base plate, with a corner region of two profiles having provided in it a filling which is introduced to influence the stability and/or the deformation behavior of the backrest and/or of the seat part, with the filling having a foam support and a foam material, with the foam material at least partially surrounding the foam support, and the foam material preferably completely surrounding the foam support.
  • an improvement in the mechanical properties of the vehicle seat can be obtained in a simple manner in that the filling is arranged and formed such that, during the formation of the foam from the foam material (that is to say during the expansion of the foam material), firstly a good connection, in particular adhesive connection, with the inner surfaces or the inner wall of the structural element is obtained, and such that, secondly, easy insertion of the filling into the cavity is ensured, which leads to ease of assembly of the vehicle seat according to the invention.
  • the foam material is provided so as to expand during the drying process after the painting process (for example in a drying kiln) or that the foam material expands during a temperature step (for example in a kiln) without a painting step.
  • the foam reinforcement of the vehicle seat can be integrated quickly and in a simple manner in terms of assembly by means of one working step which is carried out in any case.
  • the structural element prefferably has a corner pressed part in the corner region of second profiles. In this way, it is possible according to the invention to obtain a targeted reinforcement at highly loaded points of the vehicle seat or of the backrest and/or of the seat part.
  • FIG. 1 schematically shows, as an example of a structural element, a seat back structure or a seat back segment of, for example, a split foldable backrest.
  • FIGS. 2 and 3 show schematic illustrations of a vehicle seat according to the invention, conforming with all of the embodiments.
  • FIG. 1 schematically illustrates, as an example of a structural element of a vehicle seat, the rear view of a seat back segment 1 of a backrest.
  • the seat back segment 1 or the seat back structure 1 (the figure shows only a seat back segment 1 of, for example, a split foldable backrest) comprises a base plate 2 and four U-shaped profiles 3 . 1 to 3 . 4 which are placed thereon and which, together with the base plate 2 and preferably the corner pressed parts 4 placed thereon, a rectangular frame with an encircling hollow chamber 5 .
  • the base plate 2 and the profiles 3 . 1 to 3 . 4 are composed substantially of for example metal, in particular steel or aluminum sheet, or substantially of plastic, for example glass-fiber-reinforced plastic.
  • the profiles 3 . 1 to 3 . 4 are connected to the base plate 2 for example by welding or adhesive bonding.
  • the connection and/or stiffening of the profiles 3 . 1 to 3 . 4 with one another or with the corner pressed parts 4 takes place according to the invention (if appropriate in addition to the welding or adhesive bonding) by means of a foam structure 6 introduced in angular form into the hollow chamber 5 in the corner regions.
  • Said foam structure 6 stiffens the corner region by means of its inherent stiffness and/or by locally adhesively bonding the profiles 3 . 1 to 3 . 4 to one another and to the base plate 2 and/or to the corner pressed part 4 .
  • the corner pressed parts 4 it is also possible according to the invention for the corner pressed parts 4 to be dispensed with entirely and for the increased stability requirements in the corner region, or the higher material stresses to be absorbed by the material, to be accommodated solely by means of the profiles 3 . 1 to 3 . 4 and the foam structure 6 . In this way, it is advantageously possible according to the invention to dispense with the weight and the installation space for the corner pressed parts 4 .
  • the introduction of the foam structure 6 may take place by inserting a finished foam part, which is shaped correspondingly to the hollow chamber 5 , before or during the welding of base plate 3 and profiles 3 . 1 to 3 . 4 .
  • the foam structure 6 is first introduced after the welding process by means of an injection of a foamable mass into the hollow chamber 5 .
  • Particularly preferable is the insertion of an in particular strand-like foam precursor, which has a three-dimensional shape, into the hollow chamber 5 , which foam precursor is inserted into the hollow chamber 5 before, during or after the welding process and foams to form the foam structure 6 after an activation.
  • the activation may take place for example as a result of a supply of heat during the painting of the seat back structure 1 .
  • use is preferably made of rigidly cross-linking foam systems, for example based on epoxide.
  • the seat back structure 1 is hereby on the one hand stiffened in the region which is highly loaded in the event of an accident, and on the other hand, an additional welding of the profiles 3 . 1 to 3 . 4 to one another may be dispensed with if required.
  • FIGS. 2 and 3 show a vehicle seat according to the invention.
  • a vehicle seat of said type comprises a seat part 12 and a backrest 13 .
  • Both the seat part 12 and also the backrest 13 have in each case at least one structural element 14 which, in the context of the present invention, is configured in the form of the base plate 2 and the profiles 3 . 1 to 3 . 4 or else in the form of the base plate 2 , the profiles 3 . 1 to 3 . 4 and the corner pressed parts.
  • a cavity 15 is provided at least in partial regions in said structural element 14 , which cavity 15 is also referred to in the context of the present invention as a hollow chamber 5 .
  • the cavity 15 is for example in the form of a frame substantially following the outer shape or periphery of the backrest 13 or of the seat part 12 , and is substantially angular, rectangular, triangular or angled in cross section. According to the present invention, at least one partial region of the cavity 15 , and preferably also only one partial region of the cavity 15 , has arranged in it a filling 16 which comprises a foam material 18 .
  • the filling 16 or the foam material 18 is also referred to below as a foam structure.
  • the filling 16 or the foam material 18 may duly be injected from the outside by injecting an easily deformable or foaming material (for example through an opening in the cavity 15 ), but it is preferable according to the present invention for the filling 16 to be introduced into the cavity 15 in the form of a still-unexpanded and substantially hard, or at any rate substantially non-adhesive, foam material 18 which is connected to the foam support 17 , or else fastened to or positioned on a structure part which forms a cavity wall, with the cavity 15 then being formed by means of a connection to another structure part.
  • the foam material 18 is then expanded, as a result of which the foam material 18 then at least partially or preferably completely surrounds the foam support 17 . To illustrate this, FIG.
  • FIG. 3 shows a detail of a cavity 15 formed in the structural element 14 , with the filling 16 , that is to say the foam support 17 and the foam material 18 , being illustrated in the cavity 15 in the unexpanded state of the foam material 18 by means of solid lines, and with dashed lines or dots illustrating the limit of the foam material 18 in the foamed state.
  • the expansion of the foam material 18 may take place in particular by means of a KTL bath treatment (not illustrated).
  • a KTL bath treatment (not illustrated).
  • This is to be understood to mean a treatment in an electrocoating kiln or a cathodic dip coating process in which the structural elements 14 of the vehicle seat are raised to a temperature of for example approximately 160° to approximately 180° over for example approximately 5 minutes to approximately 15 minutes, preferably approximately 10 minutes.

Landscapes

  • Engineering & Computer Science (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Seats For Vehicles (AREA)
  • Mattresses And Other Support Structures For Chairs And Beds (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
US12/669,472 2007-07-18 2008-07-14 Structure for a vehicle seat Expired - Fee Related US8434826B2 (en)

Applications Claiming Priority (7)

Application Number Priority Date Filing Date Title
DE102007033774.6 2007-07-18
DE102007033774 2007-07-18
DE102007033774 2007-07-18
DE102007053961A DE102007053961A1 (de) 2007-07-18 2007-11-09 Struktur für einen Fahrzeugsitz
DE102007053961 2007-11-09
DE102007053961.6 2007-11-09
PCT/EP2008/005729 WO2009010257A1 (de) 2007-07-18 2008-07-14 Struktur für einen fahrzeugsitz

Publications (2)

Publication Number Publication Date
US20100276979A1 US20100276979A1 (en) 2010-11-04
US8434826B2 true US8434826B2 (en) 2013-05-07

Family

ID=40149149

Family Applications (1)

Application Number Title Priority Date Filing Date
US12/669,472 Expired - Fee Related US8434826B2 (en) 2007-07-18 2008-07-14 Structure for a vehicle seat

Country Status (7)

Country Link
US (1) US8434826B2 (zh)
EP (1) EP2181018A1 (zh)
JP (1) JP5629575B2 (zh)
KR (1) KR101357468B1 (zh)
CN (1) CN101790469A (zh)
DE (1) DE102007053961A1 (zh)
WO (1) WO2009010257A1 (zh)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150367943A1 (en) * 2013-02-07 2015-12-24 Expliseat Vehicle seat comprising an area that is deformable in the event of an impact
US20150375655A1 (en) * 2013-02-27 2015-12-31 Johnson Controls Components Gmbh & Co. Kg Backrest frame for a seat, in particular for a vehicle seat, and vehicle seat
US9637034B2 (en) 2014-08-25 2017-05-02 Ford Global Technologies, Llc Foam cord for seating foam stability and rigidity
US20190061579A1 (en) * 2016-02-12 2019-02-28 Yannis Poulos Seat back frame

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102013014087B4 (de) * 2013-08-27 2024-03-28 Adient Us Llc Fahrzeugsitz mit einer Sitzstruktur
US9227541B2 (en) 2013-10-16 2016-01-05 Ford Global Technologies, Llc Composite modular rear seat structure frame
DE102013111599A1 (de) 2013-10-21 2015-08-06 Feinmechanik Michael Deckel Gmbh & Co Kg Spindel einer Werkzeugschleifmaschine
CN105034907B (zh) * 2015-07-24 2017-05-10 重庆延锋安道拓汽车部件系统有限公司 一种用于座椅靠背和座椅泡沫的同步装配工装
JP7041082B2 (ja) * 2017-02-17 2022-03-23 株式会社ジェイエスピー シート芯材

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DE2303289A1 (de) 1973-01-24 1974-08-01 Keiper Recaro Gmbh Co Fahrzeugsitz mit einer ein lehnenpolster tragenden schale
US3880467A (en) * 1971-09-16 1975-04-29 Gulf & Western Metals Forming Seat construction
US4577907A (en) * 1984-10-19 1986-03-25 Air-Lock Plastics, Inc. Seat assembly
DE3636113A1 (de) 1985-10-24 1987-04-30 Dow Corning Ltd Verfahren zur bildung einer geschaeumten masse in einem hohlraum
DE3714588A1 (de) 1987-05-01 1988-11-10 Bayer Ag Sicherheits-lehnenholm aus kunststoff
JPS6469309A (en) 1987-09-09 1989-03-15 Mazda Motor Method for filling foaming agent in structural member with enclosed section
US5067772A (en) * 1990-03-29 1991-11-26 Michigan Seat Company Foam seat with insert
DE4028895C1 (en) 1990-09-12 1992-02-20 Mercedes-Benz Aktiengesellschaft, 7000 Stuttgart, De Foamed component made of elastic, flexible plastic - used for sound insulation, consists of hollow chassis into which polyurethane foam unit is adhered inside and unit is seated
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DE10214476A1 (de) 2001-08-28 2003-03-20 Bayerische Motoren Werke Ag Rahmen aus Hohlprofilen
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DE202004019560U1 (de) 2004-12-18 2005-03-31 Faurecia Autositze Gmbh & Co Lehnenrahmen für einen Fahrzeugsitz
DE10142981B4 (de) 2001-09-01 2005-04-21 Keiper Gmbh & Co. Kg Lehnenpolsterträger für einen Fahrzeugsitz
US6941719B2 (en) * 2001-05-08 2005-09-13 L&L Products, Inc. Structural reinforcement
EP1591224A1 (de) 2004-04-27 2005-11-02 Sika Technology AG Vorrichtung und Verfahren zur Schalldämpfung in Hohlräumen von Fahrzeugen
DE102004043860A1 (de) 2004-09-10 2006-03-30 Euromotive Gmbh & Co. Kg Rückenlehne für einen Sitz, insbesondere einen Rücksitz eines Kraftfahrzeuges
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DE102005005485A1 (de) * 2005-02-04 2006-08-10 Faurecia Autositze Gmbh & Co. Kg Fondlehnenrahmen für ein Fondlehnenteil eines Fahrzeugsitzes und Verfahren zu dessen Herstellung

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* Cited by examiner, † Cited by third party
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US3880467A (en) * 1971-09-16 1975-04-29 Gulf & Western Metals Forming Seat construction
DE2303289A1 (de) 1973-01-24 1974-08-01 Keiper Recaro Gmbh Co Fahrzeugsitz mit einer ein lehnenpolster tragenden schale
US4577907A (en) * 1984-10-19 1986-03-25 Air-Lock Plastics, Inc. Seat assembly
DE3636113A1 (de) 1985-10-24 1987-04-30 Dow Corning Ltd Verfahren zur bildung einer geschaeumten masse in einem hohlraum
DE3714588A1 (de) 1987-05-01 1988-11-10 Bayer Ag Sicherheits-lehnenholm aus kunststoff
JPS6469309A (en) 1987-09-09 1989-03-15 Mazda Motor Method for filling foaming agent in structural member with enclosed section
US5067772A (en) * 1990-03-29 1991-11-26 Michigan Seat Company Foam seat with insert
DE4028895C1 (en) 1990-09-12 1992-02-20 Mercedes-Benz Aktiengesellschaft, 7000 Stuttgart, De Foamed component made of elastic, flexible plastic - used for sound insulation, consists of hollow chassis into which polyurethane foam unit is adhered inside and unit is seated
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US5624160A (en) 1994-09-12 1997-04-29 Koch; Roger Aircraft divan
DE19727907A1 (de) 1997-07-01 1998-05-14 Daimler Benz Ag Verfahren zum Füllen von Hohlräumen in Werkstücken oder Halbzeugen und Bauelement zum An- oder Einbau in ein Kraftfahrzeug
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DE10250218A1 (de) 2002-10-23 2004-05-06 Volkswagen Ag Gewichtsoptimierte Rückenlehne für einen Kraftfahrzeugsitz
DE10321289A1 (de) 2003-05-13 2004-12-02 Bayerische Motoren Werke Ag Rückenlehne
WO2005000020A2 (en) 2003-06-23 2005-01-06 Cognis Ip Management Gmbh Alcohol alkoxylate carriers for pesticide active ingredients
EP1591224A1 (de) 2004-04-27 2005-11-02 Sika Technology AG Vorrichtung und Verfahren zur Schalldämpfung in Hohlräumen von Fahrzeugen
DE102004043860A1 (de) 2004-09-10 2006-03-30 Euromotive Gmbh & Co. Kg Rückenlehne für einen Sitz, insbesondere einen Rücksitz eines Kraftfahrzeuges
DE202004019560U1 (de) 2004-12-18 2005-03-31 Faurecia Autositze Gmbh & Co Lehnenrahmen für einen Fahrzeugsitz
DE102005043084A1 (de) 2005-09-10 2007-03-15 Twb Presswerk Gmbh & Co. Kg Bausatz zur Herstellung einer kippbaren Rückenlehne für eine Sitzbank eines Fahrzeuges
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German Search Report of Sep. 9, 2011—DE102007053961 2nd Office Action, 5 pgs.
International Search Report for application No. PCT/EP2008/005729 mailed Oct. 1, 2008.

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150367943A1 (en) * 2013-02-07 2015-12-24 Expliseat Vehicle seat comprising an area that is deformable in the event of an impact
US9764843B2 (en) * 2013-02-07 2017-09-19 Expliseat Vehicle seat comprising an area that is deformable in the event of an impact
US20150375655A1 (en) * 2013-02-27 2015-12-31 Johnson Controls Components Gmbh & Co. Kg Backrest frame for a seat, in particular for a vehicle seat, and vehicle seat
US9637034B2 (en) 2014-08-25 2017-05-02 Ford Global Technologies, Llc Foam cord for seating foam stability and rigidity
US20190061579A1 (en) * 2016-02-12 2019-02-28 Yannis Poulos Seat back frame
US10576857B2 (en) * 2016-02-12 2020-03-03 Adient Luxembourg Holding S.Á R.L. Seat back frame

Also Published As

Publication number Publication date
KR20100049063A (ko) 2010-05-11
DE102007053961A1 (de) 2009-01-22
JP2010533520A (ja) 2010-10-28
WO2009010257A1 (de) 2009-01-22
EP2181018A1 (de) 2010-05-05
CN101790469A (zh) 2010-07-28
JP5629575B2 (ja) 2014-11-19
KR101357468B1 (ko) 2014-02-03
US20100276979A1 (en) 2010-11-04

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