US7798927B2 - Belt-type continuously variable transmission and straddle-type vehicle - Google Patents

Belt-type continuously variable transmission and straddle-type vehicle Download PDF

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US7798927B2
US7798927B2 US11/776,391 US77639107A US7798927B2 US 7798927 B2 US7798927 B2 US 7798927B2 US 77639107 A US77639107 A US 77639107A US 7798927 B2 US7798927 B2 US 7798927B2
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sheave
belt
continuously variable
variable transmission
type continuously
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US20080015067A1 (en
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Yousuke Ishida
Akifumi Oishi
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Yamaha Motor Co Ltd
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Yamaha Motor Co Ltd
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Assigned to YAMAHA HATSUDOKI KABUSHIKI KAISHA reassignment YAMAHA HATSUDOKI KABUSHIKI KAISHA ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: ISHIDA, YOUSUKE, OISHI, AKIFUMI
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H55/00—Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
    • F16H55/32—Friction members
    • F16H55/52—Pulleys or friction discs of adjustable construction
    • F16H55/56—Pulleys or friction discs of adjustable construction of which the bearing parts are relatively axially adjustable
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
    • F16G5/00—V-belts, i.e. belts of tapered cross-section
    • F16G5/16—V-belts, i.e. belts of tapered cross-section consisting of several parts
    • F16G5/166—V-belts, i.e. belts of tapered cross-section consisting of several parts with non-metallic rings
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H55/00—Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
    • F16H55/32—Friction members
    • F16H55/36—Pulleys
    • F16H55/38—Means or measures for increasing adhesion
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H9/00—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members
    • F16H9/02—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion
    • F16H9/04—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion using belts, V-belts, or ropes
    • F16H9/12—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion using belts, V-belts, or ropes engaging a pulley built-up out of relatively axially-adjustable parts in which the belt engages the opposite flanges of the pulley directly without interposed belt-supporting members
    • F16H9/16—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion using belts, V-belts, or ropes engaging a pulley built-up out of relatively axially-adjustable parts in which the belt engages the opposite flanges of the pulley directly without interposed belt-supporting members using two pulleys, both built-up out of adjustable conical parts

Definitions

  • This invention relates to a belt type continuously variable transmission for a straddle type vehicle.
  • Straddle type vehicles having a belt type continuously variable transmission having a belt type continuously variable transmission are known.
  • the belt type continuously variable transmission has a primary sheave to which driving force from an engine is transmitted and a secondary sheave to which driving force is transmitted from the primary sheave via a V-belt.
  • a speed reduction ratio varies in accordance with changes of a winding radius of the belt in the primary sheave and a winding radius of the V-belt in the secondary sheave.
  • V-belt is made of rubber, it is likely to wear and have reduced durability. Also, the V-belt may also deteriorate due to heat generation following deformation of the V-belt. Therefore, a resin block belt made of coupled multiple resin blocks has been proposed (see JP-A-2002-147553).
  • JP-A-2002-147553 page 2, right column, lines 34-38) proposes plating surfaces of the primary and secondary sheaves with chrome.
  • the resin block belt has some extent of strength. However, it has been discovered that, if surfaces of the primary and secondary sheaves are plated with chrome, wear of the resin block belt increases. Thus, it is difficult according to the conventional art to compatibly prevent both wear of the V-belt and wear of the sheaves.
  • the present invention is made under these circumstances and compatibly prevents both wear of a V-belt and wear of sheaves.
  • the inventors made every effort to achieve this object and paid attention to a difference between contact pressures (sheave thrust/contact area) of sheave surfaces of the primary and secondary sheaves.
  • the inventors realized the following differences between the primary and secondary sheaves. Because the primary sheave transmits the driving force from the engine to the V-belt, the primary sheave is likely to be affected by fluctuations of engine speed. To the contrary, the driving force from the engine is transmitted to the secondary sheave via the V-belt. Therefore, the secondary sheave is hardly affected by fluctuations of engine speed in comparison with the primary sheave.
  • a belt type continuously variable transmission includes a primary sheave to which driving force from an engine is transmitted and a secondary sheave.
  • a V-belt wound around and contacting the primary and secondary sheaves is at least partially made of resin.
  • the surface hardness of the secondary sheave is lower than the surface hardness of the primary sheave.
  • the surface hardness of the contact portion of the secondary sheave is relatively low. Even when the belt type continuously variable transmission is at top speeds and contact pressure becomes large, wear of the V-belt in the secondary sheave is prevented. Meanwhile, because the secondary sheave is hardly affected by the fluctuations, the secondary sheave does not remarkably wear in comparison with the primary sheave even though the surface hardness of the secondary sheave is relatively low. Accordingly, both wear of the V-belt and wear of the sheaves is compatibly prevented.
  • both wear of the V-belt and wear of the sheaves is compatibly prevented.
  • FIG. 1 is a side elevational view of a motorcycle according to an embodiment of the invention.
  • FIG. 2 is a partial top plan view of the motorcycle, showing relationships among positions of a vehicle frame, a leg shield, an engine unit and so forth.
  • FIG. 3 is a right elevational view of the engine unit.
  • FIG. 4 is a left elevational view of the engine unit.
  • FIG. 5 is a cross sectional view, showing a mount condition of the engine unit.
  • FIG. 6 is a cross sectional view showing an internal structure of the engine unit.
  • FIG. 7 is a cross sectional view, showing a part of the internal structure of the engine unit.
  • FIG. 8 is a side elevational view of a V-belt according to the invention.
  • FIG. 9 is a cross sectional view of the V-belt, taken along line IX-IX of FIG. 8 .
  • FIG. 10( a ) shows a winding condition of the V-belt at low speed
  • FIG. 10( b ) shows a winding condition of the V-belt at top speed.
  • FIG. 11( a ) is a front elevation view of a sheave surface of a primary sheave according to a second embodiment of the invention
  • FIG. 11( b ) is a cross sectional view taken through the primary sheave of FIG. 11( a ).
  • FIG. 12( a ) is a front elevation view of a sheave surface of a secondary sheave according to a second embodiment of the invention
  • FIG. 12( b ) is a cross sectional view taken through the secondary sheave of FIG. 12( a ).
  • FIG. 13 is a front elevational view of a sheave surface according to a variation of the invention.
  • FIG. 14 is a graph of test data according to the invention.
  • FIG. 15 is another graph of other test data according to the invention.
  • a straddle type vehicle 10 is a motorcycle.
  • Straddle type vehicle 10 has a vehicle frame 11 and a seat 16 .
  • Straddle type vehicle 10 may be a moped type motorcycle, as illustrated in FIG. 1 , a motorcycle- or scooter-type motorcycle, or a straddle type vehicle other than a motorcycle, such as an ATV.
  • Vehicle frame 11 includes a steering head pipe 12 , a single main frame 13 extending obliquely downward and rearward from steering head pipe 12 , left and right seat rails 14 L (see FIG. 2) and 14R extending obliquely upward and rearward from a mid portion of main frame 13 , and left and right seat pillar tubes 15 L, 15 R connected to a rear end portion of main frame 13 and mid portions of seat rails 14 L, 14 R.
  • a vehicle cover 21 covers top and lateral sides of vehicle frame 11 .
  • a space 17 recessed downward in a side view is defined above vehicle cover 21 and in front of seat 16 .
  • a center tunnel 11 a through which main frame 13 extends is defined under vehicle cover 21 .
  • Steering head pipe 12 supports a front wheel 19 via a front fork 18 .
  • Seat rails 14 L, 14 R support a fuel tank 20 and seat 16 thereabove.
  • Seat 16 extends from an upper location of fuel tank 20 toward rear ends of seat rails 14 L, 14 R.
  • Fuel tank 20 is disposed above top surfaces of front half portions of seat rails 14 L, 14 R and is covered with vehicle cover 21 and seat 16 .
  • a first pair of left and right engine brackets 22 L, 22 R protrude downward from the mid portion of main frame 13 .
  • the rear end portion of main frame 13 has a second pair of left and right engine brackets 23 L, 23 R (see FIG. 5 ) and a pair of left and right rear arm brackets 24 L, 24 R (see FIGS. 3 and 4 ).
  • Rear arm brackets 24 L, 24 R protrude downward from the rear end portion of main frame 13 and have a pivot shaft 38 .
  • pivot shaft 38 pivotally carries a front end portion of a rear arm 25 .
  • a rear end portion of rear arm 25 supports a rear wheel 26 .
  • Vehicle frame 11 suspends the rear half of rear arm 25 via cushion units 27 .
  • Brackets 23 L, 23 R protrude downward from the rear end portion of main frame 13 . Brackets 23 L, 23 R are spaced apart from each other and oppose each other in a width direction of the vehicle.
  • crankcase 35 has first and second engine mount sections 36 , 37 .
  • First engine mount sections 36 protrude upward from a top side of a front end portion of crankcase 35 and are supported by first engine brackets 22 L, 22 R.
  • Second engine mount sections 37 protrude obliquely upward and rearward from a top side of a rear end portion of crankcase 35 and are supported by brackets 23 L, 23 R (see FIG. 5 also).
  • Crankcase 35 thus depends from main frame 13 .
  • Engine unit 28 includes an engine 29 and a belt type continuously variable transmission (CVT) 30 ( FIG. 6 ). Although not limited to this type, engine 29 in this embodiment is a four-stroke, single cylinder engine.
  • CVT continuously variable transmission
  • a front fender 31 covers top and rear sides of front wheel 19
  • a rear fender 32 covers a portion of rear wheel 28 between top and rear sides thereof.
  • a front cowling 33 and lateral leg shields 34 L, 34 R are also provided in addition to vehicle cover 21 .
  • footrests 85 L, 85 R made of rubber or the like are disposed on left and right sides of engine unit 28 .
  • Crankcase 35 supports footrests 85 L, 85 R via a coupling bar 87 made of metal and an attaching plate 88 (see FIGS. 3 and 4 ) fixed to coupling bar 87 .
  • a brake pedal 84 is disposed in front of footrest 85 R on the right side. Brake pedal 84 extends below a transmission case 53 and projects obliquely forward on the right side. Brake pedal 84 also extends obliquely upward forwardly on the right side of transmission case 53 . As shown in FIG. 2 , when motorcycle 10 runs, the right foot 62 a of the rider is positioned next to transmission case 53 in the width direction of the vehicle.
  • engine unit 28 includes engine 29 , CVT 30 , a centrifugal clutch 41 and a reduction gear mechanism 42 .
  • Engine 29 includes crankcase 35 , cylinder 43 coupled with crankcase 35 and cylinder head 44 coupled with cylinder 43 .
  • Crankcase 35 is comprised of two divided case blocks, i.e., a first case block 35 a positioned on the left side and a second case block 35 b positioned on the right side.
  • First case block 35 a and second case block 35 b oppose each other in the width direction of the vehicle.
  • crankshaft 46 is contained in, crankcase 35 and extends in the width direction of the vehicle to be disposed horizontally.
  • Crankshaft 46 is journaled by first case block 35 a via a bearing 47 and second case block 35 b via a bearing 48 .
  • a piston 50 is slidably disposed within cylinder 43 .
  • One end of a connecting rod 51 is coupled with piston 50 .
  • a crank pin 59 is disposed between a left side crank arm 46 a and a right side crank arm 46 b .
  • the other end of connecting rod 51 is coupled with crank pin 59 .
  • a recessed portion 44 a and intake ports (not shown) and exhaust ports (not shown) both communicating with recessed portion 44 a are defined in cylinder head 44 .
  • An ignition plug 55 is inserted into recessed portion 44 a of cylinder head 44 .
  • intake pipes 52 a are connected to the intake ports, while exhaust pipes 52 are connected to the exhaust ports.
  • exhaust pipes 52 extend from cylinder head 44 rearward and obliquely downward on the right side and further extend rearward below transmission case 53 . Exhaust pipes 52 are then connected to a muffler placed on the right side of rear wheel 26 .
  • a cam chain chamber 56 is defined inside the left side of cylinder 43 to connect the inside of crankcase 35 and the inside of cylinder head 44 .
  • a timing chain 57 disposed in cam chain chamber 56 is wound around crankshaft 46 and camshaft 58 .
  • Camshaft 58 rotates with the rotation of crankshaft 46 to move the intake and exhaust valves between open and closed positions.
  • a generator case 66 containing a generator 63 is detachably mounted to a left side of a front half of first case block 35 a .
  • Transmission case 53 containing CVT 30 is mounted to a right side of second case block 35 b.
  • An opening is defined in a right side surface of a rear half of second case block 35 b .
  • a clutch cover 60 closes the opening and is detachably fixed to second case block 35 b by bolts 61 .
  • Transmission case 53 is formed independently from crankcase 35 .
  • Transmission case 53 includes an inner case 53 a covering an inner (left) side of CVT 30 in the width direction of the vehicle and an outer case 53 b covering an outer (right) side of CVT 30 in the width direction.
  • Inner case 53 a is attached to a right surface of crankcase 35
  • outer case 53 b is attached to a right surface of inner case 53 a .
  • a belt chamber 67 is defined inside of inner case 53 a and outer case 53 b to contain CVT 30 therein.
  • crankshaft 46 extends to belt chamber 67 through second case block 35 b and inner case 53 a .
  • a primary sheave 71 of CVT 30 is fitted onto the right end portion of crankshaft 46 .
  • Primary sheave 71 thus rotates with the rotation of crankshaft 46 .
  • a right portion of crankshaft 46 (strictly, a portion positioned on the right side of bearing 48 ) forms a primary sheave shaft 46 c.
  • crankshaft 46 extends into generator case 66 through first case block 35 a .
  • Generator 63 is mounted to the left end portion of crankshaft 46 .
  • Generator 63 includes a stator 64 and a rotor opposing stator 64 .
  • Rotor 65 is fixed to a sleeve 74 rotating together with crankshaft 46 .
  • Stator 64 is fixed to generator case 66 .
  • a secondary sheave shaft 62 is disposed in the rear half of crankcase 35 to extend parallel to crankshaft 46 .
  • clutch cover 60 supports the central portion of secondary sheave shaft 62 via a bearing 75 .
  • the left end portion of second case block 35 b supports a left portion of secondary sheave shaft 62 via a bearing 76 .
  • a right end portion of secondary sheave shaft 62 extends to belt chamber 67 through second case block 35 b and clutch cover 60 .
  • a secondary sheave 72 of CVT 30 is coupled with the right end portion of secondary sheave shaft 62 .
  • CVT 30 includes primary sheave 71 , secondary sheave 72 and V-belt 73 wound around primary sheave 71 and secondary sheave 72 .
  • Primary sheave 71 is mounted to the right portion of crankshaft 46 .
  • Secondary sheave 72 is coupled with the right portion of secondary sheave shaft 62 .
  • Primary sheave 71 includes a fixed sheave half 71 a positioned outside in the width direction of the vehicle, and a movable sheave half 71 b positioned inside in the width direction of the vehicle and opposing fixed sheave half 71 a .
  • Fixed sheave half 71 a is fixed to the right end portion of primary sheave shaft 46 c and rotates together with primary sheave shaft 46 c .
  • Movable sheave half 71 b is placed on the left side of fixed sheave half 71 a and is slidably mounted to primary sheave shaft 46 c .
  • Movable sheave half 71 b thus rotates together with primary sheave shaft 46 c and is also slidable in the axial direction of primary sheave shaft 46 c .
  • a belt groove is formed between fixed sheave half 71 a and movable sheave half 71 b.
  • Cooling fans 95 are formed on an outer surface (right side surface in FIG. 6 ) of fixed sheave half 71 a .
  • a cam surface 111 is formed on the left portion of movable sheave half 71 b .
  • a cam plate 112 is disposed on the left side of cam surface 111 .
  • a roller weight 113 is placed between cam surface 111 of movable sheave 71 b and cam plate 112 .
  • Secondary sheave 72 includes a fixed sheave half 72 a positioned inside in the width direction of the vehicle, and a movable sheave half 72 b positioned outside in the width direction of the vehicle and opposing fixed sheave half 72 a .
  • Movable sheave half 72 b is mounted to the right end portion of secondary sheave shaft 62 .
  • Movable sheave half 72 b is rotatable together with secondary sheave shaft 62 and is slidable on secondary sheave shaft 62 in the axial direction thereof.
  • a compression coil spring 114 is disposed at the right end of secondary sheave shaft 62 .
  • Movable sheave half 72 b receives the leftward urging force of compression coil spring 114 .
  • a shaft core portion of fixed sheave half 72 a is a cylindrical slide collar that is fitted on secondary sheave shaft 62 by spline connection.
  • a speed reduction ratio of CVT 30 is decided in accordance with relationships between a magnitude of the force with which roller weight 113 pushes movable sheave half 71 b rightward and a magnitude of the force with which compression coil spring 114 pushes movable sheave half 72 b of secondary sheave 72 leftward.
  • roller weight 113 receives the centrifugal force and moves outward in the radial direction to push movable sheave half 71 b rightward. Then, movable sheave half 71 b moves rightward and the belt winding radius in primary sheave 71 becomes larger. Following this operation, the belt winding radius in secondary sheave 72 becomes smaller. Movable sheave half 72 b of secondary sheave 72 moves rightward against the urging force of compression coil spring 114 . As a result, the winding radius of V-belt 73 in primary sheave 71 becomes larger, while the winding radius in secondary sheave 72 becomes smaller. The speed reduction ratio becomes smaller, accordingly.
  • roller weight 113 moves inward in the radial direction along cam surface 111 of movable sheave half 71 b and cam plate 112 because the centrifugal force of roller weight 113 becomes smaller. Therefore, the force with which roller weight 113 pushes movable sheave half 71 b rightward becomes smaller. Then, the urging force of compression coil spring 114 becomes larger relative to the above force. Movable sheave half 72 b of secondary sheave 72 moves leftward. In response to this movement, movable sheave half 71 b of primary sheave 71 also moves leftward. As a result, the belt winding radius in primary sheave 71 becomes smaller, while the belt winding radius in secondary sheave 72 becomes larger. The speed reduction ratio becomes larger, accordingly.
  • Fixed sheave half 71 a and movable sheave half 71 b of primary sheave 71 are made of aluminum or an aluminum alloy. Sheave surfaces (surfaces contacting with V-belt 73 ) of fixed sheave half 71 a and movable sheave half 71 b of primary sheave 71 are plated with chrome. Consequently, the sheave surface hardness of fixed sheave half 71 a and movable sheave half 71 b reaches approximately 1,000 Hv.
  • the material for plating the sheave surfaces is not limited to chrome and may be other materials sufficient to enhance wear resistance.
  • Fixed sheave half 72 a and movable sheave body 72 b of secondary sheave 72 are made of stainless steel (SUS304).
  • the sheave surfaces of fixed sheave half 72 a and movable sheave body 72 b of secondary sheave 72 are not plated with chrome. Consequently, the sheave surface hardness values of fixed sheave half 72 a and movable sheave half 72 b reach approximately 400 Hv.
  • a seal groove 68 a is formed along a periphery of inner case 53 a on the left side thereof.
  • a periphery of second case block 35 b on the right side thereof is inserted into seal groove 68 a .
  • An O-ring 68 is interposed between inner case 53 a and second case block 35 b in seal groove 68 a .
  • Another seal groove 69 a is formed along the periphery of inner case 53 a on the right side thereof.
  • a periphery of outer case 53 b is inserted into seal groove 69 a .
  • Another O-ring 69 is interposed between inner case 53 a and outer case 53 b in seal groove 69 a .
  • Outer case 53 b and second case block 35 b are coupled with each other by bolts 70 under a condition that inner case 53 a is interposed between outer case 53 b and second case block 35 b.
  • centrifugal clutch 41 is mounted to the left portion of secondary sheave shaft 62 .
  • Centrifugal clutch 41 is a wet type multiple disk clutch and includes a generally cylindrical clutch housing 78 and a clutch boss 77 .
  • Clutch housing 78 is fitted onto secondary sheave shaft 62 by spline connection and rotates in unison with secondary sheave shaft 62 .
  • a plurality of circular clutch disks 79 are attached to clutch housing 78 .
  • Clutch disks 79 are spaced apart from each other in the axial direction of secondary sheave shaft 62 .
  • a cylindrical gear 80 is rotatably fitted on and around the left portion of secondary sheave shaft 62 via two bearings 81 a , 81 b .
  • Clutch boss 77 is positioned inside relative to clutch disks 79 in the radial direction and is positioned outside relative to gear 80 in the radial direction.
  • Clutch boss 77 meshes with gear 80 .
  • Gear 80 thus rotates together with clutch boss 77 .
  • a plurality of circular friction disks 82 are attached to clutch boss 77 externally in the radial direction. Friction disks 82 are spaced apart from each other in the axial direction of secondary sheave shaft 62 . Respective friction disks 82 are interposed between neighboring clutch disks 79 , 79 .
  • a plurality of cam surfaces 83 a are formed on the left side of clutch housing 78 .
  • Roller weights 84 a are disposed between cam surfaces 83 a and clutch disk 79 placed at the right-most position and opposing cam surfaces 83 a.
  • Centrifugal clutch 41 is automatically switched between a clutch-in condition (connected condition) and a clutch-out condition (disconnected condition) in accordance with magnitudes of the centrifugal force affected to roller weights 84 a.
  • Centrifugal clutch 41 thus is in the clutch-in condition in which the driving force of secondary sheave shaft 62 is transmitted through gear 80 and reduction gear mechanism 42 to output shaft 85 .
  • centrifugal clutch 41 thus is brought in the clutch-out condition in which driving force of secondary sheave shaft 62 is not transmitted through gear 80 and reduction gear mechanism 42 .
  • the front (upper side in FIG. 7 ) portion of centrifugal clutch 41 represents the clutch-out condition, while the rear (lower side in FIG. 7 ) portion thereof represents the clutch-in condition.
  • Reduction gear mechanism 42 is interposed between centrifugal clutch 41 and an output shaft 85 .
  • Reduction gear mechanism 42 has a shift shaft 100 extending parallel to secondary sheave shaft 62 and output shaft 85 .
  • Shift shaft 100 is journaled for rotation by first case block 35 a via a bearing 101 and is also journaled for rotation by second case block 35 b via a bearing 102 .
  • a first shift gear 103 meshing with gear 80 is placed at a right end portion of shift shaft 100 .
  • a second shift gear 104 having a diameter smaller than a diameter of first shift gear 103 is placed at a central portion of shift shaft 100 .
  • a third shift gear 105 meshing with second shift gear 104 is externally and circumferentially formed at a right end portion of output shaft 85 .
  • the left end portion of secondary sheave shaft 62 supports an internal circumferential portion of the right end portion of output shaft 85 via a bearing 106 . Accordingly, secondary sheave shaft 62 journals output shaft 85 for rotation via bearing 106 .
  • a left end portion of first case block 35 a journals a central portion of output shaft 85 for rotation via a bearing 107 .
  • clutch boss 77 and output shaft 85 are coupled with each other through gear 80 , first shift gear 103 , shift shaft 100 , second shift gear 104 and third shift gear 105 .
  • Output shaft 85 thus rotates with rotation of clutch boss 77 .
  • a left end portion of output shaft 85 extends through first case block 35 a and projects outside of crankcase 35 .
  • a drive sprocket 108 is fixed to the left end portion of output shaft 85 .
  • a chain 109 is engaged with drive sprocket 108 to transmit driving force from output shaft 85 to rear wheel 26 .
  • the mechanism for transmitting driving force to rear wheel 26 is not limited to chain 109 .
  • Other components, such as a transmitting belt, a gear train of plural gears assembled with each other and a drive shaft may be used to transmit driving force from output shaft 85 to rear wheel 26 .
  • V-belt 73 includes a plurality of resin blocks 73 a aligned in one direction and a pair of coupling bodies 73 b for coupling resin blocks 73 a .
  • each resin block 73 a is generally formed as a trapezoid to extend along the respective belt grooves of primary sheave 71 and secondary sheave 72 .
  • Recessed portions 73 c recessed inward are formed at respective lateral sides of each resin block 73 a.
  • Coupling bodies 73 b are endlessly formed. As shown in FIG. 8 , coupling bodies 73 b extend in the alignment direction of resin blocks 73 a and are inserted into recessed portions 73 c of respective resin blocks 73 a . Because coupling bodies 73 b are inserted into recessed portions 73 c of resin blocks 73 a , blocks 73 are coupled with each other via the paired coupling bodies 73 b . Each coupling body 73 b is made of rubber. As shown in FIG. 9 , a plurality of reinforcing core wires 73 d are embedded in each coupling body 73 b of rubber. In V-belt 73 , the left and right lateral side surfaces of resin blocks 73 a and coupling bodies 73 b are contact surfaces in contact with the respective sheave surfaces of primary sheave 71 and secondary sheave 72 .
  • the present invention encompasses any V-belt wherein at least a part of the contact portion thereof contacting the sheave surfaces is made of resin. That is, the present invention is not limited to V-belt 73 in which coupling bodies 73 b couple resin blocks 73 a with each other.
  • the sheave surface hardness of secondary sheave 72 is lower than the sheave surface hardness of primary sheave 71 . Therefore, wear of V-belt 73 in secondary sheave 72 is avoided even at top speeds where the contact pressure of the sheave surfaces is high. Because secondary sheave 72 is hardly affected by fluctuations of the engine speed in comparison with primary sheave 71 , secondary sheave 72 is unlikely to remarkably wear in comparison with primary sheave 71 , even though the sheave surface hardness of secondary sheave 72 is relatively low. Accordingly, wear of V-belt 73 and wear of primary sheave 71 and secondary sheave 72 are compatibly prevented.
  • the sheave body of primary sheave 71 (fixed sheave half 71 a and movable sheave half 71 b ) is made of aluminum and the sheave surface of the sheave body is coated with chrome. Therefore, the surface hardness of the sheave surface is raised while the sheave body is lightened. Also, because aluminum has good cooling retaining properties, the cooling performance of primary sheave 71 is enhanced. Higher performance of CVT 30 is thus achieved.
  • fixed sheave half 72 a and movable sheave half 72 b of secondary sheave 72 are made of stainless steel and the sheave surfaces thereof are not plated with chrome.
  • CVT 30 can be inexpensively produced to the extent that no plating is necessary for secondary sheave 72 . Further, the surface hardness of the sheave surface of primary sheave 71 is raised higher than the surface hardness of the sheave surface of secondary sheave 71 by the relatively simple method or plating process.
  • stainless steel has superior wear resistance. Corrosion resistance of secondary sheave 72 is thus maintained without plating of the sheave surface of secondary sheave 72 . Because rust hardly occurs, ambient air can cool secondary sheave 72 without requiring any particular measures.
  • secondary sheave 72 is made of stainless steel, the sheave surface hardness of secondary sheave 72 is approximately 400 Hv. However, the sheave surface hardness of secondary sheave 72 is only required to be equal to or higher than 100 Hv to prevent wear of the sheave surface, and thus is not limited to be about 400 Hv.
  • a distance in which V-belt 73 moves in the radial direction of secondary sheave 72 while a condition under which the speed reduction ratio is the maximum value (top speed) varies to another condition under which the speed reduction ratio is the minimum value (low speed) is shorter than a distance in which V-belt 73 moves in the radial direction of primary sheave 72 .
  • the distance of movement of V-belt 73 in the radial direction of the sheaves is represented by a difference between the belt winding radius at the top speed and the belt winding radius at the low speed.
  • the difference between the belt winding radius at the top and low speeds in primary sheave 71 is approximately 36.5 mm, while the difference between the belt winding radius at the top and low speeds in secondary sheave 72 is approximately 32.5 mm ( ⁇ 36.5 mm).
  • the amount of the movement of V-belt 73 in the radial direction in secondary sheave 72 is shorter than that in primary sheave 71 . Therefore, wear of secondary sheave 72 is prevented even though the sheave surface hardness of secondary sheave 72 is lower than the sheave surface hardness of primary sheave 71 .
  • a distance between primary sheave 71 and secondary sheave 72 is short in comparison with sizes of primary sheave 71 and secondary sheave 72 .
  • a distance L between the axis of primary sheave 71 and the axis of secondary sheave 72 is less than double the diameter D 2 of secondary sheave 72 .
  • both primary sheave 71 and secondary sheave 72 are disposed between the axis of front wheel 19 and rear wheel 26 (see FIG. 1) . In this embodiment, therefore, a ratio of the part contacting with sheave surfaces of primary sheave 71 and secondary sheave 72 to the whole length of V-belt 73 is large.
  • CVT 30 thus intrinsically has a structure in which V-belt 73 is likely to wear. In this embodiment, however, wear of V-belt 73 is prevented as discussed above. Thus, no problem arises even though the distance between primary sheave 71 and secondary sheave 72 is short.
  • a CVT 30 according to Embodiment 2 has a structure in which a spiral groove is formed in the sheave surfaces of primary sheave 71 and secondary sheave 72 of Embodiment 1.
  • CVI 30 needs some frictional force between sheaves 71 , 72 and V-belt 73 to properly transmit the driving force.
  • V-belt 73 travels between primary sheave 71 and secondary sheave 72 , respective portions of V-belt 73 , in local views, continuously go into the sheave grooves and go out therefrom.
  • Some extent of slidability or “lubrication property” thus is necessary between V-belt 73 and sheaves 71 , 72 . This is because, unless the lubrication property is ensured, heat is generated by friction between V-belt 73 and sheaves 71 , 72 , and CVT 30 is likely to be excessively heated.
  • the sheave surfaces are smooth, proper retention of the wear powder on the contact portions with V-belt 73 is difficult, which makes proper keeping of the lubrication property between sheaves 71 , 72 and V-belt 73 difficult.
  • the sheave surfaces preferably have irregularities for retaining wear powder (at least the portions in contact with V-belt 73 ).
  • a groove 91 is formed on the sheave surfaces of fixed sheave half 71 a and movable sheave half 71 b of primary sheave 71 by turning.
  • another groove 91 is formed on the sheave surfaces of fixed sheave half 72 a and movable sheave half 72 b of secondary sheave 72 by turning.
  • Grooves 91 are spirally formed around axes 92 of sheave halves 71 a , 71 b , 72 a , 72 b . As shown in FIG. 11( b ) and FIG. 12( b ), because of having grooves 91 , cross sections of sheave halves 71 a , 71 b , 72 a , 72 b in the radial direction are unevenly formed.
  • Reference numeral 93 of FIG. 11( b ) indicates a chrome plating layer.
  • Pitch P of groove 91 may be, for example, 0.10 mm.
  • the surface roughness of each sheave surface may be, for example, equal to or less than 0.5 z.
  • the grooves on the sheave surfaces are not limited to spiral grooves 91 .
  • a plurality of coaxial circular grooves 91 a may be formed on each sheave surface.
  • the grooves of the sheave surfaces should be formed in such a manner that the cross sections of sheave halves 71 a , 71 b , 72 a , 72 b in the radial direction are uneven.
  • configurations of the grooves on the sheave surfaces are not specifically limited.
  • FIGS. 14 and 15 show test results indicating belt wear differences based upon sheave surface hardness of secondary sheave 72 .
  • the horizontal axes indicate the running distance of a motorcycle, while the vertical axes indicate the wear of V-belt 73 in its width direction.
  • the sheave surface of primary sheave 71 is plated with chrome.
  • secondary sheave 72 is made of stainless steel, i.e., SUS304, and is not coated with any plating material. Therefore, the sheave surface hardness of secondary sheave 72 is lower than the sheave surface hardness of primary sheave 71 .
  • the sheave surface of secondary sheave 72 is plated with chrome.
  • the sheave surface hardness of secondary sheave 72 and the sheave surface hardness of first sheave 71 are equal.
  • the pitch P of the groove is 0.05 mm, while in FIG. 15 the pitch P is 0.10 mm.
  • the wear of V-belt 73 in the embodiments is less than in the comparative examples.
  • each of the sheave surfaces of primary sheave 71 and secondary sheave 72 has spiral groove 91 , wear powder of V-belt 73 is properly retained on the sheave surfaces. Accordingly, a good lubrication property is ensured between sheaves 71 , 72 and V-belt 73 while some extent of frictional force is kept therebetween. As a result, heat generation of V-belt 73 is prevented. In this point as well, wear of V-belt 73 and wear of sheaves 71 , 72 are compatibly prevented.
  • V-belt 73 can be maintained for a long period of time.
  • the sheave surface of secondary sheave 72 is plated with chrome
  • the plated chrome of secondary sheave 72 whose contact pressure is high at top speed can wear away prior to primary sheave 71 , and excessive amount of the wear powder can be produced from secondary sheave 72 .
  • the wear power produced from secondary sheave 72 does not cause any damage to primary sheave 71 .
  • the wear powder of the plated chrome is only produced from primary sheave 71 whose contact pressure is low. Therefore, an amount of the wear powder produced from the whole sheaves is small.
  • grooves 91 are formed by turning the sheave surfaces of sheaves 71 , 72 , and are thus simply and inexpensively realized.
  • the present invention is useful with belt type continuously variable transmissions and straddle type vehicles having the same.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transmissions By Endless Flexible Members (AREA)
  • Pulleys (AREA)
US11/776,391 2006-07-12 2007-07-11 Belt-type continuously variable transmission and straddle-type vehicle Active 2029-01-06 US7798927B2 (en)

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JP2006191132A JP5030492B2 (ja) 2006-07-12 2006-07-12 ベルト式無段変速機および鞍乗型車両

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EP (1) EP1878947B1 (fr)
JP (1) JP5030492B2 (fr)
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US20110237377A1 (en) * 2008-11-26 2011-09-29 Bando Chemical Industries, Ltd. High load transmission v-belt
US20170089441A1 (en) * 2014-03-14 2017-03-30 ZPE Licensing Inc. Super charger components
US10794663B2 (en) 2017-05-11 2020-10-06 ZPE Licensing Inc. Laser induced friction surface on firearm
US10851884B2 (en) * 2014-03-14 2020-12-01 ZPE Licensing Inc. Super charger components
US10876615B2 (en) * 2017-08-09 2020-12-29 Honda Motor Co., Ltd. Pulley for continuously variable transmission and method of producing pulley for continuously variable transmission
US11041558B2 (en) * 2014-03-14 2021-06-22 ZPE Licensing Inc. Super charger components

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CN101846165B (zh) * 2009-03-24 2014-07-16 三之星机带株式会社 带传动装置
CN101858250B (zh) * 2010-05-10 2012-05-23 洛阳北方易初摩托车有限公司 弯梁摩托车用无级变速发动机
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US20110237377A1 (en) * 2008-11-26 2011-09-29 Bando Chemical Industries, Ltd. High load transmission v-belt
US8740738B2 (en) * 2008-11-26 2014-06-03 Bando Chemical Industries, Ltd. High load transmission V-belt
US20210270356A1 (en) * 2014-03-14 2021-09-02 ZPE Licensing Inc. Super charger components
US10655723B2 (en) * 2014-03-14 2020-05-19 ZPE Licensing Inc. Super charger components
US10851884B2 (en) * 2014-03-14 2020-12-01 ZPE Licensing Inc. Super charger components
US10941848B2 (en) 2014-03-14 2021-03-09 ZPE Licensing Inc. Super charger components
US11041558B2 (en) * 2014-03-14 2021-06-22 ZPE Licensing Inc. Super charger components
US20170089441A1 (en) * 2014-03-14 2017-03-30 ZPE Licensing Inc. Super charger components
US11674585B2 (en) * 2014-03-14 2023-06-13 ZPE Licensing Inc. Super charger components
US20230313874A1 (en) * 2014-03-14 2023-10-05 ZPE Licensing Inc. Super charger components
US10794663B2 (en) 2017-05-11 2020-10-06 ZPE Licensing Inc. Laser induced friction surface on firearm
US11549781B2 (en) 2017-05-11 2023-01-10 ZPE Licensing Inc. Laser induced friction surface on firearm
US10876615B2 (en) * 2017-08-09 2020-12-29 Honda Motor Co., Ltd. Pulley for continuously variable transmission and method of producing pulley for continuously variable transmission

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BRPI0702932A (pt) 2008-02-26
CN101105216B (zh) 2011-07-27
MY146195A (en) 2012-07-13
ES2382051T3 (es) 2012-06-04
TWI337593B (en) 2011-02-21
JP2008019931A (ja) 2008-01-31
JP5030492B2 (ja) 2012-09-19
US20080015067A1 (en) 2008-01-17
EP1878947B1 (fr) 2012-04-11
CN101498358A (zh) 2009-08-05
EP1878947A2 (fr) 2008-01-16
EP1878947A3 (fr) 2010-12-15
CN101498358B (zh) 2015-04-22
TW200817235A (en) 2008-04-16
CN101105216A (zh) 2008-01-16
ATE553315T1 (de) 2012-04-15
BRPI0702932B1 (pt) 2020-08-04

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