US7553562B2 - Composite-type magnetic core and method of manufacturing the same - Google Patents

Composite-type magnetic core and method of manufacturing the same Download PDF

Info

Publication number
US7553562B2
US7553562B2 US11/372,891 US37289106A US7553562B2 US 7553562 B2 US7553562 B2 US 7553562B2 US 37289106 A US37289106 A US 37289106A US 7553562 B2 US7553562 B2 US 7553562B2
Authority
US
United States
Prior art keywords
magnetic core
ppm
composite
type magnetic
oxide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active, expires
Application number
US11/372,891
Other languages
English (en)
Other versions
US20060210832A1 (en
Inventor
Tsutomu Otsuka
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumida Corp
Original Assignee
Sumida Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumida Corp filed Critical Sumida Corp
Assigned to SUMIDA CORPORATION reassignment SUMIDA CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: OTSUKA, TSUTOMU
Publication of US20060210832A1 publication Critical patent/US20060210832A1/en
Application granted granted Critical
Publication of US7553562B2 publication Critical patent/US7553562B2/en
Active legal-status Critical Current
Adjusted expiration legal-status Critical

Links

Images

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/14Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
    • H01F1/20Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder
    • H01F1/22Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together
    • H01F1/24Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
    • H01F1/26Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated by macromolecular organic substances
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/14Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
    • H01F1/147Alloys characterised by their composition
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • H01F27/255Magnetic cores made from particles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0206Manufacturing of magnetic cores by mechanical means
    • H01F41/0246Manufacturing of magnetic circuits by moulding or by pressing powder
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F17/00Fixed inductances of the signal type 
    • H01F17/04Fixed inductances of the signal type  with magnetic core
    • H01F2017/048Fixed inductances of the signal type  with magnetic core with encapsulating core, e.g. made of resin and magnetic powder
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/32Composite [nonstructural laminate] of inorganic material having metal-compound-containing layer and having defined magnetic layer

Definitions

  • the present invention relates to a composite-type magnetic core containing soft magnetic metal powder and an insulating binder, and a method of manufacturing a composite-type magnetic core.
  • soft magnetic metal powder has a higher saturation magnetic flux density than ferrite and can thus accommodate large currents.
  • it has not only low electrical resistance and large eddy current loss but also poor resistance to oxidation because iron is its main component.
  • a composite-type magnetic core has been developed, as disclosed, for example, in Japanese Laid-Open Patent Publication No. 2003-318014.
  • a coating method is employed in which the magnetic core is coated with a resin such as an epoxy resin or a fluorocarbon resin.
  • a resin such as an epoxy resin or a fluorocarbon resin.
  • the thickness of the resin coating is too thin, the magnetic core will have insufficient oxidation resistance.
  • increasing the thickness of the coating layer increases the size of the magnetic core, which makes it difficult to satisfy the demand for greater compactness.
  • covering the surfaces of the E-type magnetic cores where they join with organic material widens the magnetic gap, which reduces inductance and also leads to unevenness in inductance caused by inconsistencies in the thickness of the organic material coating.
  • the present invention is conceived as a solution to the above-described problems of the conventional art, and has as an object to provide a composite-type magnetic core and a method of manufacturing same that fully satisfies the demands for high oxidation resistance and greater compactness.
  • a composite-type magnetic core comprises:
  • the composite-type magnetic core comprising 10 parts per million (ppm) or more but 500 ppm or less of sodium oxide and 50 ppm or more but 3000 ppm or less of boron oxide,
  • the sodium oxide and the boron oxide concentrated in an inner layer near the surface of the magnetic core.
  • the oxidation resistance of the composite-type magnetic core can be improved dramatically.
  • the coating layer on the surface of the magnetic core is no thicker than the conventional case in which the magnetic core is coated with resin, enabling the magnetic core to be made more compact.
  • the soft magnetic metal powder contains 500 ppm or less of carbon.
  • the use of soft magnetic metal powder containing a concentration of carbon of 500 ppm or less enables the oxidation resistance of the composite-type magnetic core to be further improved.
  • a method of manufacturing a composite-type magnetic core comprises the steps of:
  • the third aspect of the present invention described above can provide a composite-type magnetic core with superior oxidation resistance, and capable of accommodating efforts to make the magnetic core more compact.
  • contacting the hardened body with a solution containing an inorganic compound including boron and sodium facilitates concentrating the boron oxide and the sodium oxide in an inner layer near the surface of the magnetic core, thus making it possible to obtain a composite-type magnetic core with the superior properties described above at low cost.
  • the heating temperature there are several reasons for maintaining the heating temperature at 80° C. or higher but 250° C. or lower. For one, if the heat treatment temperature is lower than 80° C., it will be difficult to attain a state in which the sodium oxide and the boron oxide to produce an oxidation-resistant effect. In addition, if the heat treatment temperature is higher than 250° C., reactants composed of sodium oxide and boron oxide peel off from the magnetic core due to differences in the coefficient of thermal expansion of the sodium oxide and the boron oxide on the one hand and the soft magnetic metal powder on the other, adversely affecting oxidation resistance.
  • the present invention makes it possible to provide a composite-type magnetic core with superior oxidation resistance and fully capable of accommodating demands for greater compactness.
  • FIG. 1 is a flow chart illustrating steps in the manufacture of a composite-type magnetic core according to an embodiment of the present invention.
  • FIGS. 2A , 2 B and 2 C are diagrams showing schematically a state of a target object manufactured in particular steps in the manufacturing process shown in FIG. 1 , in which FIG. 2A shows a state of the compound fusing soft magnetic metal powder and an insulating binder, FIG. 2B shows a plan view (left) and lateral cross-sectional view (right) of the compound molded to the shape of a cylindrical core, and FIG. 2C shows a composite-type magnetic core having an oxidized layer that contains boron oxide and sodium oxide.
  • FIG. 1 is a flow chart illustrating steps in the manufacture of a composite-type magnetic core according to an embodiment of the present invention.
  • FIGS. 2A , 2 B and 2 C are diagrams showing schematically a state of a target object manufactured in particular steps in the manufacturing process shown in FIG. 1 .
  • the composite-type magnetic core according to one embodiment of the present invention is manufactured through a process involving a raw material fusing step (step S 1 ) of fusing a soft magnetic metal powder 1 and an insulating binder 2 having a lower electrical conductivity than such soft magnetic metal powder 1 ; a molding step (step S 2 ) of molding the raw material powder 3 after fusion; a hardening step (step S 3 ) of hardening the molded body 4 ; a contacting step (step S 4 ) of contacting the molded body 4 with sodium component and boron component; and then a heating step (step S 5 ).
  • the soft magnetic metal powder 1 is fluidized by a gas jet and the insulating binder 2 is sprayed to the fluidizing magnetic metal powder 1 .
  • the insulating binder 2 is attached to the surface of the soft magnetic metal powder 1 .
  • Preferred embodiments of the soft magnetic metal powder 1 are powders of a Fe—Si—Al alloy Fe—Al alloy Sendust, a permalloy such as Fe—Ni alloy, a Fe—Si alloy or the like.
  • a preferred embodiment of the insulating binder 2 is a thermosetting resin such as an epoxy resin or a phenol resin. Further, a material other than a thermosetting resin may be used for the insulating binder 2 . For example, a thermoplastic resin may be used for the insulating binder 2 .
  • This step involves pressure-molding the soft magnetic metal powder 1 coated with the insulating binder 2 .
  • a variety of molding methods may be used as the molding method, such as die molding, injection molding, and the like.
  • the molded body 4 may be given to the cylindrical core having an external diameter of 15 mm, an internal diameter of 10 mm and a height of 3 mm (called a toroidal core) as shown in FIG. 2B and may also be given to an E-shaped form.
  • the molded body 4 may be applied to the compressed powder element where an air-core wound coil is molded as an integral part of the interior of the composite-type magnetic core.
  • the insulating binder 2 is hardening and then the soft magnetic metal powder 1 is securely held. Temperature for hardening should be sufficient to affix the insulating binder 2 securely to the soft magnetic metal powder 1 .
  • the optimum temperature is approximately 150° C.
  • the molded body 4 is placed inside a container holding a solution containing sodium and boron and the container is decompressed.
  • the molded body 4 is immersed in the solution containing sodium and boron (hereinafter, called “solution containing an inorganic compound”).
  • solution containing an inorganic compound the solution containing sodium and boron
  • Multiple open pores are present in the molded body 4 , and accordingly, when the molded body 4 of such a construction is placed in a solution containing an inorganic compound and the container is decompressed, the open pore areas are forcibly exhausted to the outside of the solution and the solution containing an inorganic compound enters the pores.
  • Multiple solutions containing inorganic compounds of different concentrations of sodium and boron are prepared and multiple molded bodies 4 are immersed in each of the solutions.
  • the molded body 4 is removed from the solution containing an inorganic compound and then heated to a predetermined temperature in the range of 80-250° C.
  • the solution containing an inorganic compound present inside the open pores in the molded body 4 contains boron and sodium. After the solvent has been volatilized by heating, oxide of boron and oxide of sodium remain inside the open pores. These oxides oxidize before the soft magnetic metal powder 1 does in this manufacturing process, thus enabling a composite-type magnetic core 5 to be manufactured with a core covered with an oxidized layer 6 composed of boron oxide and sodium oxide such as that shown in FIG. 2C , without actually oxidizing the soft magnetic metal powder 1 itself. As shown in the expanded view of a portion A shown in FIG.
  • this oxidized layer 6 is concentrated in a layer near the surface of the magnetic core as well as thinly on the surface of the magnetic core.
  • a portion indicated by arrow B shown in FIG. 2C is the boundary between a base material and the coating layer of the surface of the composite-type magnetic core 5 .
  • the oxidized layer 6 concentrated on the surface of the composite-type magnetic core 5 and in an inner layer near the surface of the composite-type magnetic core 5 functions as an oxidation prevention barrier for the base material composed of the soft magnetic metal powder 1 .
  • the composite-type magnetic core 5 obtained as described above is subjected to an oxidation resistance test in which the magnetic core is immersed for 500 hours in a thermo-hygrostat at 60° C. and 95% relative humidity.
  • an evaluation method may be used that evaluates the extent of oxidation, if any, by taking a photograph and performing image analysis to accurately quantify the extent of the oxidized surface area.
  • the concentration of sodium and boron in the composite-type magnetic core 5 may be determined by Inductively Coupled Plasma (ICP) spectrometry.
  • ICP Inductively Coupled Plasma
  • the synergistic effect of the boron oxide and the sodium oxide enables the oxidation resistance of the composite-type magnetic core 5 to be greatly improved.
  • rust can be observed over approximately 50% of the surface area of the composite-type magnetic core 5 , which cannot be deemed to be adequately oxidation-resistant.
  • a 3-percent Si—Fe alloy powder that is, an alloy powder composed of 97% by weight Fe and 3% by weight Si
  • an epoxy resin were used for the soft magnetic metal powder 1 and the insulating binder 2 .
  • the 3-percent Si—Fe alloy powder had a carbon concentration of 140 ppm.
  • the epoxy resin comprised 2% by weight of the total weight of the 3-percent Si—Fe alloy powder and epoxy resin.
  • aqueous solutions each having different concentrations of boron and sodium, were used for solutions containing an organic compound.
  • Compound powder 3 containing a mixture of 2% by weight epoxy resin and 3% by weight Si—Fe was molded into the shape of a toroidal core having an outside diameter of 15 mm, and inside diameter of 10 mm and a height of 3 mm. Molding pressure was 7 t/cm 2 .
  • Hardening of the molded body 4 was carried out at a temperature of 150° C.
  • the hardened body was immersed in the solution containing an inorganic compound in a glass container and a pump connected to one end of the glass container was driven so as to reduce the pressure of the air above the surface of the solution. After a predetermined period of time, the magnetic core was removed from the solution containing an inorganic compound, dried, and heated to a temperature of 140° C.
  • the composite-type magnetic core 5 manufactured under the conditions described above was then exposed to a temperature of 60° C. at a relative humidity of 95% for 500 hours in a thermo-hygrostat. Thereafter, the state of rust on the surface of the composite-type magnetic core 5 was observed and the concentrations of sodium oxide and boron oxide are determined by ICP spectrometry.
  • a solution whose concentrations of boron and sodium are calculated to yield oxide concentrations of 30 ppm and 8 ppm respectively, and a solution whose concentrations of boron and sodium are calculated to yield oxide concentrations of 4000 ppm and 700 ppm respectively upon oxidation as revealed by ICP spectrometry after manufacture of the magnetic cores were used as the solutions containing an organic compound.
  • a magnetic core that was not immersed in the solution containing an inorganic compound but was used instead in its hardened state after molding was provided for evaluation as a control.
  • the remaining conditions, specifically, the raw materials, the molding conditions, the hardening conditions, the boron oxide and sodium oxide surface processing conditions and the evaluation conditions, were the same as those of the example 1.
  • Table 1 summarizes the results of the evaluations of the example 1 and the comparative example 1.
  • solutions an inorganic compound
  • rust was found over the entire surface area of the “unprocessed article” that did not use a solution as well as of the composite-type magnetic core 5 manufactured using solution No. 1.
  • white deposits were found on the surface of the magnetic core after heat treatment.
  • a 3-percent Si—Fe alloy powder that is, an alloy powder composed of 97% by weight Fe and 3% by weight Si
  • an epoxy resin was used for the 3% Si—Fe alloy powder.
  • the epoxy resin comprised 2% by weight of the total weight of the 3-percent Si—Fe alloy powder and epoxy resin.
  • aqueous solution containing boron and sodium was used. Specifically, that which has concentrations of boron and sodium calculated to yield oxide concentrations of 1000 ppm and 200 ppm, respectively, upon oxidation as revealed by ICP spectrometry after manufacture of the magnetic core, was used for the aqueous solution.
  • the molding conditions, hardening conditions, boron oxide and sodium oxide surface processing conditions and evaluation conditions were the same as those for the example 1.
  • the composite-type magnetic cores 5 manufactured using 3-percent Si—Fe alloy powders (called “samples” here) Nos. 1-6 showed no rust on the surface area of the magnetic core. By contrast, rust appeared on approximately 30% of the surface area of the composite-type magnetic core 5 manufactured using sample No. 7.
  • the composite-type magnetic core and the method of manufacturing the composite-type magnetic core of the present invention fully satisfy demands for magnetic cores with high oxidation resistance and greater compactness.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Electromagnetism (AREA)
  • Soft Magnetic Materials (AREA)
US11/372,891 2005-03-17 2006-03-10 Composite-type magnetic core and method of manufacturing the same Active 2027-06-23 US7553562B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2005-076669 2005-03-17
JP2005076669A JP4418765B2 (ja) 2005-03-17 2005-03-17 複合型磁芯およびその製造方法

Publications (2)

Publication Number Publication Date
US20060210832A1 US20060210832A1 (en) 2006-09-21
US7553562B2 true US7553562B2 (en) 2009-06-30

Family

ID=36590177

Family Applications (1)

Application Number Title Priority Date Filing Date
US11/372,891 Active 2027-06-23 US7553562B2 (en) 2005-03-17 2006-03-10 Composite-type magnetic core and method of manufacturing the same

Country Status (8)

Country Link
US (1) US7553562B2 (zh)
EP (1) EP1703527B1 (zh)
JP (1) JP4418765B2 (zh)
KR (1) KR100727478B1 (zh)
CN (1) CN1838346B (zh)
AT (1) ATE420446T1 (zh)
DE (1) DE602006004627D1 (zh)
TW (1) TW200634867A (zh)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090267855A1 (en) * 2006-08-11 2009-10-29 Mitsui Chemicals, Inc. Antenna core and antenna
US20100037625A1 (en) * 2007-02-12 2010-02-18 Vacuumschmelze Gmbh & Co. Kg Article for Magnetic Heat Exchange and Method of Manufacturing the Same

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010087366A (ja) * 2008-10-01 2010-04-15 Kobe Steel Ltd 軟磁性複合材料用金属粉末および軟磁性複合材料
WO2010113681A1 (ja) * 2009-04-02 2010-10-07 スミダコーポレーション株式会社 複合磁性材料及び磁性素子
JP4938883B2 (ja) * 2010-06-14 2012-05-23 Dowaエレクトロニクス株式会社 電子写真現像剤用キャリア芯材、電子写真現像剤用キャリア、電子写真現像剤、および電子写真現像剤用キャリア芯材の製造方法
JP6511831B2 (ja) * 2014-05-14 2019-05-15 Tdk株式会社 軟磁性金属粉末、およびその粉末を用いた軟磁性金属圧粉コア
JP2016216818A (ja) * 2015-05-14 2016-12-22 Tdk株式会社 軟磁性金属粉末、および、軟磁性金属圧粉コア。
CN111508699B (zh) * 2020-04-21 2022-06-10 东莞市南祥磁电科技有限公司 一种磁芯粉料压制成型后再处理方法

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3583887A (en) 1969-08-18 1971-06-08 Morton Int Inc Magnesium oxide coating composition and process
US4025379A (en) * 1973-05-03 1977-05-24 Whetstone Clayton N Method of making laminated magnetic material
US4369076A (en) 1980-06-20 1983-01-18 Dainippon Ink & Chemicals Inc. Process for producing magnetic metal powder
US5352522A (en) 1989-06-09 1994-10-04 Matsushita Electric Industrial Co., Ltd. Composite material comprising metallic alloy grains coated with a dielectric substance
JPH11310882A (ja) 1998-02-25 1999-11-09 Kawasaki Steel Corp 超低鉄損一方向性珪素鋼板およびその製造方法
EP1150311A2 (en) 2000-04-27 2001-10-31 TDK Corporation Composite magnetic material and composite dielectric material for electronic parts
JP2002164208A (ja) 2000-11-29 2002-06-07 Tokin Corp 圧粉磁芯用粉末、圧粉磁芯およびその製造方法、およびそれを用いた高周波リアクトル
JP2003318014A (ja) 2002-04-24 2003-11-07 Kobe Steel Ltd 圧粉磁心用粉末および高強度圧粉磁心、並びにその製法
US20050181202A1 (en) * 2004-02-18 2005-08-18 Hitachi Metals, Ltd. Fine composite metal particles and their production method, micro-bodies, and magnetic beads
US20050236071A1 (en) * 2004-04-22 2005-10-27 Hisato Koshiba Amorphous soft magnetic alloy powder, and dust core and wave absorber using the same

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3583887A (en) 1969-08-18 1971-06-08 Morton Int Inc Magnesium oxide coating composition and process
US4025379A (en) * 1973-05-03 1977-05-24 Whetstone Clayton N Method of making laminated magnetic material
US4369076A (en) 1980-06-20 1983-01-18 Dainippon Ink & Chemicals Inc. Process for producing magnetic metal powder
US5352522A (en) 1989-06-09 1994-10-04 Matsushita Electric Industrial Co., Ltd. Composite material comprising metallic alloy grains coated with a dielectric substance
JPH11310882A (ja) 1998-02-25 1999-11-09 Kawasaki Steel Corp 超低鉄損一方向性珪素鋼板およびその製造方法
EP1150311A2 (en) 2000-04-27 2001-10-31 TDK Corporation Composite magnetic material and composite dielectric material for electronic parts
JP2002164208A (ja) 2000-11-29 2002-06-07 Tokin Corp 圧粉磁芯用粉末、圧粉磁芯およびその製造方法、およびそれを用いた高周波リアクトル
JP2003318014A (ja) 2002-04-24 2003-11-07 Kobe Steel Ltd 圧粉磁心用粉末および高強度圧粉磁心、並びにその製法
US20050181202A1 (en) * 2004-02-18 2005-08-18 Hitachi Metals, Ltd. Fine composite metal particles and their production method, micro-bodies, and magnetic beads
US20050236071A1 (en) * 2004-04-22 2005-10-27 Hisato Koshiba Amorphous soft magnetic alloy powder, and dust core and wave absorber using the same

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090267855A1 (en) * 2006-08-11 2009-10-29 Mitsui Chemicals, Inc. Antenna core and antenna
US8035569B2 (en) * 2006-08-11 2011-10-11 Mitsui Chemicals, Inc. Antenna core and antenna
US20100037625A1 (en) * 2007-02-12 2010-02-18 Vacuumschmelze Gmbh & Co. Kg Article for Magnetic Heat Exchange and Method of Manufacturing the Same
US9175885B2 (en) * 2007-02-12 2015-11-03 Vacuumschmelze Gmbh & Co. Kg Article made of a granular magnetocalorically active material for heat exchange

Also Published As

Publication number Publication date
KR100727478B1 (ko) 2007-06-13
TW200634867A (en) 2006-10-01
EP1703527A3 (en) 2006-12-13
US20060210832A1 (en) 2006-09-21
JP4418765B2 (ja) 2010-02-24
ATE420446T1 (de) 2009-01-15
EP1703527A2 (en) 2006-09-20
CN1838346B (zh) 2011-03-02
DE602006004627D1 (de) 2009-02-26
TWI299171B (zh) 2008-07-21
KR20060101224A (ko) 2006-09-22
EP1703527B1 (en) 2009-01-07
JP2006261378A (ja) 2006-09-28
CN1838346A (zh) 2006-09-27

Similar Documents

Publication Publication Date Title
US7553562B2 (en) Composite-type magnetic core and method of manufacturing the same
KR100433200B1 (ko) 복합 자성체, 자성 소자 및 그 제조 방법
KR102048566B1 (ko) 압분자심
EP0872856B1 (en) Magnetic core and method of manufacturing the same
US8974608B2 (en) Powder magnetic core and the method of manufacturing the same
US20050007232A1 (en) Magnetic core and coil component using the same
JP4799583B2 (ja) 圧粉磁心、圧粉磁心の製造方法、チョークコイル及びその製造方法
JP2003309024A (ja) コイル封入型磁性部品及びその製造方法
KR20020041773A (ko) 입자 표면이 내산화성 금속으로 피복된 자기 분말을포함하는 본드 자석으로 이루어진 자기 코어 및 그 자기코어를 포함하는 인덕턴스 부품
JP2014120723A (ja) 圧粉磁心とその製造方法
JPWO2005013294A1 (ja) 軟磁性材料、圧粉磁心、トランスコア、モータコアおよび圧粉磁心の製造方法
US11515079B2 (en) Laminated coil
TWI622067B (zh) Coil component
JP6955382B2 (ja) 積層コイル
WO2005038829A1 (ja) 軟磁性材料の製造方法、軟磁性材料および圧粉磁心
JPH08162339A (ja) コイル部品
KR100305328B1 (ko) 이형센더스트분말코아의제조방법
KR102149296B1 (ko) 직류중첩특성이 우수한 연자성 코어 및 그 제조방법
JP2004207552A (ja) 複合コア
EP1662517A1 (en) Soft magnetic material and method for producing same
JP2014072245A (ja) 圧粉磁心、電磁部品、及び圧粉磁心の製造方法
JP2009206491A (ja) 軟磁性粉末、軟磁性材料、および、軟磁性材料の製造方法
US20060145801A1 (en) Inductive electro-communication component core from ferro-magnetic wire
JP3889346B2 (ja) フェライト組成物、磁心およびインダクタ素子
KR101340012B1 (ko) Smd 파워 인덕터

Legal Events

Date Code Title Description
AS Assignment

Owner name: SUMIDA CORPORATION, JAPAN

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:OTSUKA, TSUTOMU;REEL/FRAME:017682/0995

Effective date: 20060228

STCF Information on status: patent grant

Free format text: PATENTED CASE

FEPP Fee payment procedure

Free format text: PAYOR NUMBER ASSIGNED (ORIGINAL EVENT CODE: ASPN); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY

FPAY Fee payment

Year of fee payment: 4

FPAY Fee payment

Year of fee payment: 8

MAFP Maintenance fee payment

Free format text: PAYMENT OF MAINTENANCE FEE, 12TH YEAR, LARGE ENTITY (ORIGINAL EVENT CODE: M1553); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY

Year of fee payment: 12