US7013580B2 - Waterproof footwear and process for its manufacture - Google Patents

Waterproof footwear and process for its manufacture Download PDF

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Publication number
US7013580B2
US7013580B2 US10/948,917 US94891704A US7013580B2 US 7013580 B2 US7013580 B2 US 7013580B2 US 94891704 A US94891704 A US 94891704A US 7013580 B2 US7013580 B2 US 7013580B2
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United States
Prior art keywords
insole
article
waterproof
footwear
welt
Prior art date
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Expired - Fee Related, expires
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US10/948,917
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English (en)
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US20050055843A1 (en
Inventor
Luca Morlacchi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
OUTDRY TECHNOLOGIES Corp
Columbia Sportswear Co
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Nextec SRL
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Assigned to NEXTEC S.R.L. reassignment NEXTEC S.R.L. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: MORLACCHI, LUCA
Publication of US20050055843A1 publication Critical patent/US20050055843A1/en
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Assigned to OUTDRY TECHNOLOGIES S.R.L. reassignment OUTDRY TECHNOLOGIES S.R.L. NUNC PRO TUNC ASSIGNMENT (SEE DOCUMENT FOR DETAILS). Assignors: NEXTEC S.R.L.
Assigned to Columbia Sportswear Company reassignment Columbia Sportswear Company NUNC PRO TUNC ASSIGNMENT (SEE DOCUMENT FOR DETAILS). 12/16/2010 Assignors: OUTDRY TECHNOLOGIES S.R.L.
Assigned to OUTDRY TECHNOLOGIES CORPORATION reassignment OUTDRY TECHNOLOGIES CORPORATION NUNC PRO TUNC ASSIGNMENT (SEE DOCUMENT FOR DETAILS). Assignors: Columbia Sportswear Company
Assigned to COLUMBIA SPORTSWEAR NORTH AMERICA, INC. reassignment COLUMBIA SPORTSWEAR NORTH AMERICA, INC. CORRECTIVE ASSIGNMENT TO CORRECT THE EFFECTIVE DATE OF THE NUNC PRO TUNC ASSIGNMENT TO NOVEMBER 30, 2010, AS REPRESENTED IN THE ORIGINAL ASSIGNMENT DOCUMENT PREVIOUSLY RECORDED ON REEL 025991 FRAME 0776. ASSIGNOR(S) HEREBY CONFIRMS THE NUNC PRO TUNC ASSIGNMENT. Assignors: OUTDRY TECHNOLOGIES S.R.L.
Assigned to Columbia Sportswear Company reassignment Columbia Sportswear Company CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE TO COLUMBIA SPORTSWEAR COMPANY, AS REPRESENTED IN THE ORIGINAL ASSIGNMENT DOCUMENT PREVIOUSLY RECORDED ON REEL 026173 FRAME 0584. ASSIGNOR(S) HEREBY CONFIRMS THE NUNC PRO TUNC ASSIGNMENT WITH EFFECTIVE DATE NOVEMBER 30, 2010. Assignors: OUTDRY TECHNOLOGIES S.R.L.
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    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B7/00Footwear with health or hygienic arrangements
    • A43B7/12Special watertight footwear
    • A43B7/125Special watertight footwear provided with a vapour permeable member, e.g. a membrane

Definitions

  • the present invention relates to waterproof footwear, and in particular to a shoe or a boot with a waterproof upper and a sole made of a plastic or rubber material.
  • the present invention also relates to a process for manufacturing said footwear.
  • Known articles of waterproof footwear comprise a sole, which is injection-molded together with an insole sewn with the lower edges of an upper, and a protective lining comprising one or more fabric layers coupled with one or more semi-permeable membranes, i.e., membranes which can be crossed by steam, not by water.
  • the upper especially if made of leather, may absorb water. This water thus penetrates the upper through the seam with the insole, thereby going around the protective lining.
  • U.S. Pat. No. 4,899,465 discloses a waterproof footwear, the upper of which is joined to the insole by means of a perforated portion or a net tape.
  • a portion of plastic or rubber material separates the upper from the insole, thereby preventing the water from passing through them.
  • the water may cross the upper, so as to be absorbed by the outer fabric of the lining and pass, also if in a reduced way, inside the footwear through the seam of the insole.
  • it is relatively complex to carry out the holes in the upper and the net tape is quite wide and rigid and thus hampers the sole bending.
  • U.S. Pat. No. 5,505,011 discloses a waterproof footwear similar to the previous one, with the exception that the lower edge of the upper is not perforated or provided with nets. Rather, it is directly glued to the protective lining, which is prolonged up to the insole and sewn to it.
  • very small quantities of water filter through the upper and may stagnate in the interspace between the lining and the upper.
  • DE 4004674 discloses a waterproof footwear wherein a waterproof tape is glued along the outer lower edge of the upper, so as to allow minimum water penetration through the upper.
  • DE 3840263 discloses a waterproof footwear wherein a sealing tape is sewn along the inner lower edge of the upper and the hot-welded to a membrane. This manufacturing process is relatively difficult to perform due to the relative positions of upper, tape and membrane.
  • an article of footwear comprises a sole ( 1 ) joined to an insole ( 2 ) and to a welt ( 3 ), wherein the welt ( 3 ) encloses a lower edge of an upper ( 4 ), an inner surface of the upper ( 4 ) is lined with a waterproof or semi-permeable membrane ( 6 ), and wherein a waterproof tape ( 7 ) is joined to the insole ( 2 ) and is glued along the lower inner edge of the upper ( 4 ) lined with the membrane ( 6 ).
  • a process for manufacturing an article of footwear comprises the following steps:
  • FIG. 1 shows a partial cross-section view of an article of footwear manufactured according to the process of the invention.
  • the footwear according to the present invention is perfectly waterproof, not only over the whole surface of the upper, but also along its lower edge.
  • the footwear according to the present invention does not necessarily require the use of a protective lining. If desired, a protective lining can be sewn to the insole without any risk of water seepage.
  • the semi-permeable membrane is joined to the upper by means of a glue pattern, so that it does not hamper the steam crossing.
  • the waterproof tape is preferably provided with a layer of thermo-active glue, as those already employed in the textile industry, so that footwear manufacturing according to the process of the present invention becomes faster, simpler and cheaper.
  • the waterproof footwear according to the present embodiment of the invention comprises in a known way a sole 1 of a plastic or rubber material, which is joined to an insole 2 arranged above sole 1 and to a welt 3 .
  • the welt is preferably made in a single piece with sole 1 and encloses the lower edge of an upper 4 and of an inner lining 5 , if present.
  • the inner surface of upper 4 is lined by a waterproof or semi-permeable membrane 6 , whose surface turned toward upper 4 is preferably provided with a pattern of glue, in particular thermo-active glue. It may thus be hot-laminated through a process such as that described in PCT application No. WO 00/22948 in the name of applicant.
  • membrane 6 is semi-permeable, i.e., suitable for preventing water, not steam, from going through.
  • Membrane 6 preferably comprises a sheet of polyurethane, polytetrafluoroethylene, polyester or other polymeric material which is non-porous, and has a thickness between 5 ⁇ m and 100 ⁇ m, so as to let the steam go through by osmosis.
  • An edge of a waterproof tape 7 is suitably glued along the inside of the lower edge of upper 4 .
  • the portion 8 of the waterproof tape 7 glued onto membrane 6 of upper 4 is 7 to 10 mm wide, while lining 5 , if any, can be sewn to insole 2 with the same seam 9 which joins the waterproof tape 7 to insole 2 .
  • the waterproof tape 7 is 15 to 20 mm wide and is preferably already provided with a layer of thermo-active glue, so that it can be hot-glued.
  • the glue can also act as waterproofer for a tape which is not waterproof by itself.
  • upper 4 is internally lined by the semi-permeable membrane 6 , after which the waterproof tape 7 is glued to its lower edge and sewn to insole 2 with lining 5 , if desired.
  • insole 2 joined to upper 4 is inserted into a mold in which melted plastic or rubber material is injected. The latter, by solidifying in the mold, forms sole 1 under insole 2 and forms welt 3 around the lower edge of upper 4 and around the portion of waterproof tape 7 between the lower edge of upper 4 and insole 2 .

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  • Health & Medical Sciences (AREA)
  • Epidemiology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
US10/948,917 2002-03-26 2004-09-24 Waterproof footwear and process for its manufacture Expired - Fee Related US7013580B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
IT2002MI000626A ITMI20020626A1 (it) 2002-03-26 2002-03-26 Calzatura impermeabile e procedimento per la sua fabbricazione
ITMI2002A000626 2002-03-26
PCT/IT2003/000161 WO2003079839A1 (en) 2002-03-26 2003-03-18 Waterproof footwear and process for its manufacture

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
PCT/IT2003/000161 Continuation WO2003079839A1 (en) 2002-03-26 2003-03-18 Waterproof footwear and process for its manufacture

Publications (2)

Publication Number Publication Date
US20050055843A1 US20050055843A1 (en) 2005-03-17
US7013580B2 true US7013580B2 (en) 2006-03-21

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US10/948,917 Expired - Fee Related US7013580B2 (en) 2002-03-26 2004-09-24 Waterproof footwear and process for its manufacture

Country Status (7)

Country Link
US (1) US7013580B2 (enExample)
EP (1) EP1487293A1 (enExample)
JP (1) JP2005520611A (enExample)
CN (1) CN1642453A (enExample)
AU (1) AU2003219540A1 (enExample)
IT (1) ITMI20020626A1 (enExample)
WO (1) WO2003079839A1 (enExample)

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100084083A1 (en) * 2008-10-03 2010-04-08 Nike, Inc. Method of Customizing an Article and Apparatus
US20100132227A1 (en) * 2007-06-04 2010-06-03 Sympatex Technologies Gmbh Method for manufacturing a watertight, breathable shoe structure
US20110192537A1 (en) * 2009-06-24 2011-08-11 Nike, Inc. Method Of Customizing An Article And Apparatus Including An Inflatable Member
US20130232818A1 (en) * 2012-03-07 2013-09-12 W.L. Gore & Associates, Inc. Strobel Footwear Construction
US8578534B2 (en) 2009-06-24 2013-11-12 Nike, Inc. Inflatable member
US9107479B2 (en) 2009-06-24 2015-08-18 Nike, Inc. Adjustable last
US9844243B2 (en) 2008-10-03 2017-12-19 Nike, Inc. Protective cover and graphic transfer assembly
US20220400809A1 (en) * 2020-02-19 2022-12-22 Ecco Sko A/S Breathable and waterproof footwear
US20230354961A1 (en) * 2020-02-19 2023-11-09 Ecco Sko A/S A waterproof and breathable footwear
US20240057718A1 (en) * 2022-08-22 2024-02-22 W. L. Gore & Associati S.R.L. Waterproof and water vapour permeable footwear

Families Citing this family (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7159335B2 (en) * 2004-03-29 2007-01-09 Eddie Chen Shoe having an upper made of a waterproof breathable laminate
ES1060197Y (es) * 2005-04-29 2005-11-16 Aguila Julio Hernandez Plantilla para calzado perfeccionada
CH714441B1 (it) * 2007-04-03 2019-06-14 Geox Spa Procedimento per realizzare una calzatura impermeabile all'acqua e traspirante al vapore acqueo e calzatura ottenuta col procedimento.
US20120073164A1 (en) * 2010-09-24 2012-03-29 Linth Andrew J Waterproof footwear and method of making the same
DE102012206062B4 (de) 2012-04-13 2019-09-12 Adidas Ag Schuhoberteil
DE102013207156B4 (de) 2013-04-19 2025-12-24 Adidas Ag Schuh, insbesondere ein Sportschuh
US11666113B2 (en) 2013-04-19 2023-06-06 Adidas Ag Shoe with knitted outer sole
DE102013207155B4 (de) 2013-04-19 2020-04-23 Adidas Ag Schuhoberteil
US12250994B2 (en) 2013-04-19 2025-03-18 Adidas Ag Shoe
DE102013207163B4 (de) 2013-04-19 2022-09-22 Adidas Ag Schuhoberteil
DE102014202432B4 (de) 2014-02-11 2017-07-27 Adidas Ag Verbesserter Fußballschuh
US20150335097A1 (en) * 2014-05-22 2015-11-26 Les Chaussures Stc Inc. Waterproof breathable boot
DE102014220087B4 (de) 2014-10-02 2016-05-12 Adidas Ag Flachgestricktes Schuhoberteil für Sportschuhe
CZ2016153A3 (cs) * 2016-03-16 2017-11-01 Boty J HANÁK R, s.r.o. Vícevrstvá stélka obuvi s aktivním uhlím, způsob její výroby a obuv opatřená touto stélkou
IT201700044532A1 (it) * 2017-04-24 2018-10-24 Geox Spa Calzatura con tomaia almeno parzialmente impermeabilizzata
US20180317605A1 (en) * 2017-05-04 2018-11-08 Bha Altair, Llc Footwear item and methods using strobel stitching
US10485302B2 (en) * 2017-07-07 2019-11-26 Reebok International Limited Method of making an upper
CN112040803A (zh) * 2018-04-26 2020-12-04 彪马欧洲公司 鞋,尤其是运动鞋
WO2020115006A1 (en) * 2018-12-04 2020-06-11 Ecco Sko A/S An article of footwear
IT201900000383U1 (it) * 2019-02-01 2020-08-01 Gore W L & Ass Gmbh Calzatura impermeabile e traspirante
US20210076775A1 (en) * 2019-09-17 2021-03-18 Allbirds, Inc. Shoes with water-resistant membranes and coating
US20210282501A1 (en) * 2020-03-11 2021-09-16 Adidas Ag Footwear having covered midsole and methods of manufacturing the same
JP7152798B1 (ja) 2021-04-02 2022-10-13 株式会社アルジェント 中空構造物の製造方法及び中空構造物
EP4327687A1 (en) * 2022-08-22 2024-02-28 W.L. Gore & Associati S.r.l. Waterproof and breathable footwear

Citations (13)

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Publication number Priority date Publication date Assignee Title
US4899465A (en) 1987-07-08 1990-02-13 W. L. Gore & Associates, Inc. Waterproof footwear
DE3840263A1 (de) 1988-11-30 1990-05-31 Adidas Ag Schuh mit einer wasserdichten verbindung zwischen schaft und laufsohle und verfahren zur herstellung dieser verbindung
DE4004674A1 (de) 1990-02-15 1991-08-22 Lemm & Co Gmbh Ind Werke Wasserdichtes aber wasserdampfdurchlaessiges schuhwerk und verfahren zu dessen herstellung
US5285546A (en) 1988-11-28 1994-02-15 Lowa-Schuhfabrik Lorenz Wagner Gmbh & Co. Kg Shoe characterized by a plastic welt
US5505011A (en) 1992-11-24 1996-04-09 Bleimhofer; Walter Waterproof breathable footwear with extended inside liner layer
US5689903A (en) * 1994-12-02 1997-11-25 Aumann; Johann Protective waterproof shoe
US5711093A (en) * 1994-11-15 1998-01-27 Aumann; Johann Protective waterproof shoe
WO2000022948A1 (en) 1998-10-20 2000-04-27 Nextec S.R.L. Process for waterproofing leather and leather obtained by means of said process
US6088935A (en) * 1997-11-10 2000-07-18 Akzo Nobel Nv Waterproof shoe with an inner shaft extension
DE19857899C1 (de) 1998-12-15 2000-10-12 Akzo Nobel Nv Wasserdichter Schuh mit Innenschaftverlängerung
US20010049889A1 (en) * 2000-06-09 2001-12-13 Eddie Chen Waterproof shoe having a waterproof but vapor-permeable lining sleeve
US20020040537A1 (en) * 2000-10-10 2002-04-11 Nottington Holding B.V. Waterproof shoe with sole or mid-sole molded onto the upper
US6474001B1 (en) * 1998-12-11 2002-11-05 Eddie Chen Waterproof shoe having stitch seam for drainage II

Patent Citations (16)

* Cited by examiner, † Cited by third party
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US4899465A (en) 1987-07-08 1990-02-13 W. L. Gore & Associates, Inc. Waterproof footwear
US5285546A (en) 1988-11-28 1994-02-15 Lowa-Schuhfabrik Lorenz Wagner Gmbh & Co. Kg Shoe characterized by a plastic welt
DE3840263A1 (de) 1988-11-30 1990-05-31 Adidas Ag Schuh mit einer wasserdichten verbindung zwischen schaft und laufsohle und verfahren zur herstellung dieser verbindung
DE4004674A1 (de) 1990-02-15 1991-08-22 Lemm & Co Gmbh Ind Werke Wasserdichtes aber wasserdampfdurchlaessiges schuhwerk und verfahren zu dessen herstellung
US5505011A (en) 1992-11-24 1996-04-09 Bleimhofer; Walter Waterproof breathable footwear with extended inside liner layer
US5711093A (en) * 1994-11-15 1998-01-27 Aumann; Johann Protective waterproof shoe
US5689903A (en) * 1994-12-02 1997-11-25 Aumann; Johann Protective waterproof shoe
US6088935A (en) * 1997-11-10 2000-07-18 Akzo Nobel Nv Waterproof shoe with an inner shaft extension
WO2000022948A1 (en) 1998-10-20 2000-04-27 Nextec S.R.L. Process for waterproofing leather and leather obtained by means of said process
US6474001B1 (en) * 1998-12-11 2002-11-05 Eddie Chen Waterproof shoe having stitch seam for drainage II
DE19857899C1 (de) 1998-12-15 2000-10-12 Akzo Nobel Nv Wasserdichter Schuh mit Innenschaftverlängerung
US20010049889A1 (en) * 2000-06-09 2001-12-13 Eddie Chen Waterproof shoe having a waterproof but vapor-permeable lining sleeve
US6474002B2 (en) * 2000-06-09 2002-11-05 Eddie Chen Waterproof shoe having a waterproof but vapor-permeable lining sleeve
US20020040537A1 (en) * 2000-10-10 2002-04-11 Nottington Holding B.V. Waterproof shoe with sole or mid-sole molded onto the upper
EP1197158A1 (en) 2000-10-10 2002-04-17 Nottington Holding B.V. Waterproof shoe with sole or mid-sole molded onto the upper
US6604302B2 (en) * 2000-10-10 2003-08-12 Nottington Holding B.V. Waterproof shoe with sole or mid-sole molded onto the upper

Cited By (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100132227A1 (en) * 2007-06-04 2010-06-03 Sympatex Technologies Gmbh Method for manufacturing a watertight, breathable shoe structure
US20100084083A1 (en) * 2008-10-03 2010-04-08 Nike, Inc. Method of Customizing an Article and Apparatus
US9844243B2 (en) 2008-10-03 2017-12-19 Nike, Inc. Protective cover and graphic transfer assembly
US8162022B2 (en) 2008-10-03 2012-04-24 Nike, Inc. Method of customizing an article and apparatus
US8293054B2 (en) 2008-10-03 2012-10-23 Nike, Inc. Method of customizing an article and apparatus
US9809015B2 (en) 2008-10-03 2017-11-07 Nike, Inc. Method of customizing an article using a graphic transfer assembly
US8574387B2 (en) 2008-10-03 2013-11-05 Nike, Inc. Protective member for graphic transfer process
US9259903B2 (en) 2008-10-03 2016-02-16 Nike, Inc. Protective member for graphic transfer process
US8851135B2 (en) 2008-10-03 2014-10-07 Nike, Inc. Method of customizing an article and apparatus
US9120296B2 (en) 2008-10-03 2015-09-01 Nike, Inc. Method of customizing an article and apparatus
US9107479B2 (en) 2009-06-24 2015-08-18 Nike, Inc. Adjustable last
US8961723B2 (en) 2009-06-24 2015-02-24 Nike, Inc. Method of customizing an article and apparatus including an inflatable member
US8578534B2 (en) 2009-06-24 2013-11-12 Nike, Inc. Inflatable member
US9277786B2 (en) 2009-06-24 2016-03-08 Nike, Inc. Method of using an inflatable member to customize an article
US9788611B2 (en) 2009-06-24 2017-10-17 Nike, Inc. Method of using an inflatable member to customize an article
US20110192537A1 (en) * 2009-06-24 2011-08-11 Nike, Inc. Method Of Customizing An Article And Apparatus Including An Inflatable Member
US9854877B2 (en) 2009-06-24 2018-01-02 Nike, Inc. Method of customizing an article including an inflatable member
US20130232818A1 (en) * 2012-03-07 2013-09-12 W.L. Gore & Associates, Inc. Strobel Footwear Construction
US20220400809A1 (en) * 2020-02-19 2022-12-22 Ecco Sko A/S Breathable and waterproof footwear
US20230354961A1 (en) * 2020-02-19 2023-11-09 Ecco Sko A/S A waterproof and breathable footwear
US12167773B2 (en) * 2020-02-19 2024-12-17 Ecco Sko A/S Breathable and waterproof footwear
US20240057718A1 (en) * 2022-08-22 2024-02-22 W. L. Gore & Associati S.R.L. Waterproof and water vapour permeable footwear

Also Published As

Publication number Publication date
JP2005520611A (ja) 2005-07-14
ITMI20020626A1 (it) 2003-09-26
ITMI20020626A0 (it) 2002-03-26
CN1642453A (zh) 2005-07-20
WO2003079839A1 (en) 2003-10-02
AU2003219540A1 (en) 2003-10-08
EP1487293A1 (en) 2004-12-22
US20050055843A1 (en) 2005-03-17
AU2003219540A8 (en) 2003-10-08
WO2003079839A8 (en) 2004-01-08

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