US4970355A - Safety device in an electrically powered machine, especially a hand-held power tool - Google Patents
Safety device in an electrically powered machine, especially a hand-held power tool Download PDFInfo
- Publication number
- US4970355A US4970355A US07/377,702 US37770289A US4970355A US 4970355 A US4970355 A US 4970355A US 37770289 A US37770289 A US 37770289A US 4970355 A US4970355 A US 4970355A
- Authority
- US
- United States
- Prior art keywords
- switch
- socket
- plug
- lever
- housing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 230000007246 mechanism Effects 0.000 claims abstract description 16
- 230000006835 compression Effects 0.000 claims description 12
- 238000007906 compression Methods 0.000 claims description 12
- 230000008859 change Effects 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 2
- 230000000903 blocking effect Effects 0.000 claims 1
- 238000000926 separation method Methods 0.000 claims 1
- 230000004913 activation Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000000994 depressogenic effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 241000282414 Homo sapiens Species 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/66—Structural association with built-in electrical component
- H01R13/70—Structural association with built-in electrical component with built-in switch
- H01R13/707—Structural association with built-in electrical component with built-in switch interlocked with contact members or counterpart
Definitions
- Our invention relates to a safety mechanism for an electrically powered machine, especially a hand-held power tool such as a drill or angle sander. It also relates to a stationary electrically powered machine such as a household appliance, which has a plug mechanism (e.g. according to DIN VDE 0625 Opera 1/11 87, 39 11, 12 und 59 or DIN German Society of Engineers 0625, Part 1, November 1987, pp. 11, 12 and 59) with a separate socket attached to a cord or power cable disconnectable from the appliance or machine and a plug built into the appliance.
- Cords or cables are currently predominantly connected nonreleasably (i.e. the cord cannot be disconnected from the tool) with a power tool, although a hand-held power tool with the above-mentioned plug mechanism has a separable detachable power cord.
- This current structure has several disadvantages.
- the fixed attachment of the cord produces a bendable, slack part protruding from the outer surface of the appliance or hand-held power tool, which makes automatic manufacture particularly difficult.
- different incompatible power grids are customary. This forces the manufacturer to market different machines according to the differences in the power grids in the different countries or to supply the machines without plugs and to place the responsibility of providing them on the customer.
- nondisconnectable cables or power cords are prone to wear particularly in rough operating conditions; a worn-through or scraped cord attached nondisconnectably to the hand-held power tool can only be replaced by comparatively time-consuming methods.
- an electrically powered machine especially a hand-held power tool, comprising a housing, a disconnectable cord to supply electrical energy having an attached socket, a switch position in the housing changable between an "on” and “off” position, a switch handle mounted on the housing connected mechanically with the switch for operating the switch to change the switch between the "on” and “off” position to control delivery of the electrical energy and a socket mechanism, the socket mechanism comprising the socket attached to the cord and a plug attached rigidly with the housing, the plug being connected electrically with the switch.
- the machine further comprises a stop pawl connected mechanically with the switch handle so as to be positionable outside the housing in the vicinity of the plug to block connection of the socket with the plug, when the socket is not connected with said plug and when and as long as the switch is in the "on" position.
- the safety device according to our invention When the safety device according to our invention is part of a hand-held power tool with a separate power cord and socket the desirable assembly and distribution features of this kind of power tool can be realized while maintaining a satisfactory level of operator safety. With the structure according to our invention, the operator cannot connect the socket to the plug if the switch is in the "on" position.
- Separable power cords of different lengths offer a comparatively greater flexibility for the user.
- a damaged cable or cord can be replaced in seconds rapidly by the user. Bringing the entire machine to the repair shop for that is not necessary.
- switch and the plug are part of a one-piece switch unit. This not only simplifies the construction of the stop pawl, but saves conductors in the interior of the machine, especially, when still other structural parts (e.g. anti-interference means) are integrated in the power tool housing.
- an at least partially elastic lever is mounted in the housing and held between two compression springs in a central position.
- One of the compression springs may be braced between the switch handle and the lever, while the other may be braced between the housing and the lever.
- the stop pawl is hook-like, comprises a bent free end portion of the lever and is urged into a space provided for receipt of the socket when the switch is in the "on" position.
- the stop pawl may be engagable in a suitable opening in the socket to prevent unintended disconnecting of the socket.
- the stop pawl is operable by a switch handle of the switch, which acts on the lever.
- the lever is pivotally mounted at one end on a pivot in the housing and on the other end is movable by the switch handle of the switch via one of the compression springs.
- FIG. 1 is a side elevational view of a hand-held power tool according to our invention to which the safety mechanism of the present invention is applicable,
- FIG. 2 is a cross sectional view through a hand-held power tool showing the safety mechanism according to our invention.
- FIG. 1 An angle sander as an example of a hand-held power tool or machine is shown in FIG. 1.
- the rear portion on the opposite end from the tool 12 is shown in FIG. 2.
- This type of angle sander is known for example from U.S. Pat. No. 4,434,586.
- the invention is usable in all hand-held power tools with energy being fed over a cable or power cord, i.e. for all electrically powered line-supplied hand tools.
- the hand-held power tool 10 has a plug 14 built into the housing 11 of the hand-held power tool, to which a socket 18 attached to a power cord 16 is connected.
- the power cord 16 is not permanently nonreleasably attached to the power tool 10 and is connectable to the hand tool 10 only by the socket 18 as shown in FIG. 2.
- Spring retaining clips 20, which cooperate with corresponding recesses 21 in the housing 11 of the hand-held power tool, are cast or molded on socket 18 as a safety device preventing unintended removal of the socket from the plug 14.
- the plug 14 is connected electrically with a switch 22, which feeds electrical energy to electric motor 17 to drive the sanding tool 12 of the angle sander, in a switch unit 15.
- the switch 22 is controlled by a switch handle 24 to be described in more detail below, which is mounted for easy gripping on the outer surface of the housing 11 of the hand-held power tool 10.
- the switch unit 15 is attached to a connector member 26, which is connected in a known way with the pole piece of the stator 28 of the motor 17 and and carries the commutator brushes of the motor 17.
- An anti-interference condenser 23 is mounted directly on the switch unit 15, advantageously with a plug-socket connection.
- electronic components 25 may be mounted on the switch unit 15 or, as illustrated, on the connector member 26.
- the switch handle 24 is inserted with its end 27 functioning as a pivot point in a slot or recess in the housing 11 of the hand-held power tool 10; spaced from the end 27 the switch handle 24 has a sliding push button member or slider 30 carries a push button member 24 on the outside, which is connected with a lock member 32 extending through a slot 31 in the switch handle 24.
- the lock member 32 has two legs 35 and 37 standing at right angles to the motion direction of a sliding push button member 30, of which the leg 35 on the right in the drawing is longer than the left leg 37 and has a hook 33.
- a stop stud 36--in the embodiment with the connector member 26-- is positioned opposite the lock member 32.
- the stop stud 36 is in the form of a four cornered eye in whose opening 39 the hook 33 engages and can be locked in.
- the lock member 32 is slidable with the sliding push button member 30 against the restoring force of a compressible spring 34 toward the switch handle 24 along the slot 31. In the condition not acted on by manual forces the sliding push button member 30 is pressed to the right by the compressible spring 34, which engages on the lock member 32 and braces itself on the switch handle 24.
- the switch handle 24 has a surface 29, which acts on a switch pin 44 of the switch 22, on the side facing the housing interior; it is connected moreover by a compressible spring 54 with a lever 40.
- This latter lever is mounted pivotable on the switch 22 about an pivot 42 in this embodiment.
- the lever 40 has an opening for a switch pin 44 of the switch 22 and extends with its free end which is bent like a hook in the vicinity of the plug 14.
- the hook-like free end portion of the lever 40 functioning as a stop pawl 46 is insertable through an opening in a side wall of the plug 14 in front of the opening 48.
- the switch handle 24 can be depressed only with the sliding push button member 30 pushed to the left in the drawing for protection against unintended activation.
- a contacting surface 38 formed on the free end of the left leg 37 of the lock member 32 prevents the pressing in of the switch handle 24 with the sliding push button member 30, since it contacts on the stop stud 36.
- the eye-shaped stop stud 36 cooperating with the lock member 32 engages the hook 33 of the lock member 32 and thus the switch handle 24 is kept in the pressed in position.
- the depressed state of the switch handle 24 is released by applying a new pressure to it; the compression spring 34 pushes the lock member 32 to the right in the drawing and releases the lock stud 36 from the hook 33. Now it is possible to connect the hand-held power tool to the line current supply.
- the stop pawl 46 is urged toward the outer surface of the socket 18 by action of the compression spring 54.
- the compression spring 52 acts as a restoring spring here.
- the use of an elastic lever 40 allows one or even both compression springs 52 and/or 54 used in this embodiment to be left out of the apparatus.
- this safety device is not limited to the combination with the illustrated switching characteristics.
- the locking switch illustrated here could also be a simple key, a dead man switch, a two handle switch or some other suitable type of switch. However, in each case it is possible to provide a locking mechanism to be operated or activated unconsciously to prevent an unintended activation of the machine, as has already been required by law in Scandanavia.
Landscapes
- Details Of Connecting Devices For Male And Female Coupling (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3825654A DE3825654A1 (de) | 1988-07-28 | 1988-07-28 | Sicherheitseinrichtung an einer handwerkzeugmaschine |
DE3825654 | 1988-07-28 |
Publications (1)
Publication Number | Publication Date |
---|---|
US4970355A true US4970355A (en) | 1990-11-13 |
Family
ID=6359760
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US07/377,702 Expired - Fee Related US4970355A (en) | 1988-07-28 | 1989-07-10 | Safety device in an electrically powered machine, especially a hand-held power tool |
Country Status (4)
Country | Link |
---|---|
US (1) | US4970355A (enrdf_load_stackoverflow) |
CH (1) | CH679349A5 (enrdf_load_stackoverflow) |
DE (1) | DE3825654A1 (enrdf_load_stackoverflow) |
GB (1) | GB2223364B (enrdf_load_stackoverflow) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5638945A (en) * | 1996-06-10 | 1997-06-17 | Ryobi North America, Inc. | Locking trigger mechanism for a portable power tool |
US5654595A (en) * | 1994-12-29 | 1997-08-05 | Ferguson; Thomas R. | Electrical current regulating device for a power tool |
US5880420A (en) * | 1997-04-11 | 1999-03-09 | Pass & Seymour, Inc. | Switch operator with interlock mechanism |
US6153838A (en) * | 1998-03-04 | 2000-11-28 | Black & Decker Inc. | Switch lock-off mechanism |
US20030117095A1 (en) * | 2001-08-06 | 2003-06-26 | Bhanu Gorti | Excitation circuit and control method for flux switching motor |
US20030225039A1 (en) * | 2002-05-10 | 2003-12-04 | Frieder Bauss | Method of treatment using bisphosphonic acid |
US20040155532A1 (en) * | 2003-02-07 | 2004-08-12 | Brotto Daniele C. | Method for sensing switch closure to prevent inadvertent startup |
US20060091161A1 (en) * | 2004-11-03 | 2006-05-04 | Jianli Cen | Portable electric grease gun |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4008161C1 (en) * | 1990-03-15 | 1991-05-23 | Telefunken Electronic Gmbh, 7100 Heilbronn, De | Integrated circuitry projecting and controlling electrical appts. - has voltage limiter delivering pulse signal to counter if mains voltage is applied in-front of main switch |
DE4216162C2 (de) * | 1991-07-26 | 1996-04-04 | Standard Establishment | Mechanische Verriegelung an einer Steckverbindung zwischen einem elektrischen Schalter und einem Verbindungsstecker |
JP3710697B2 (ja) | 2000-09-19 | 2005-10-26 | 株式会社マキタ | 往復動切断工具 |
JP3853590B2 (ja) * | 2000-12-15 | 2006-12-06 | 株式会社マキタ | 電動工具 |
DE102007054805A1 (de) | 2007-11-16 | 2009-05-20 | Tridonicatco Schweiz Ag | Schaltungsanordnung zum Betreiben von Gasentladungslampen, bspw. HID-Lampen |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3212938A (en) * | 1962-10-17 | 1965-10-19 | Black & Decker Mfg Co | Switch for cordless electrical device |
US3881081A (en) * | 1973-03-30 | 1975-04-29 | Bosch Gmbh Robert | Trigger mechanism for a power tool |
US4280026A (en) * | 1977-11-21 | 1981-07-21 | Black & Decker Inc. | Actuator mechanism for a portable, hand-held tool |
US4335286A (en) * | 1980-02-25 | 1982-06-15 | Gunnar Nelson | Waterproof electrical switch |
US4604505A (en) * | 1985-05-17 | 1986-08-05 | Ero, Inc. | Switch-plug interlock |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB488312A (en) * | 1937-03-18 | 1938-07-05 | Gen Electric Co Ltd | Improvements in or relating to combined electric switch and socket units |
GB551891A (en) * | 1941-09-09 | 1943-03-15 | Arthur William Chapman | Improvements relating to sliding doors, roofs, windows, seats and the like |
NL96394C (enrdf_load_stackoverflow) * | 1957-02-26 | |||
GB974062A (en) * | 1962-04-05 | 1964-11-04 | Cole E K Ltd | Improvements in or relating to mains/battery operated electrical apparatus |
IT8120969U1 (it) * | 1981-03-04 | 1982-09-04 | Star Utensili Elett S P A | Interruttore perfezionato per utensili elettrici |
GB8312756D0 (en) * | 1983-05-10 | 1983-06-15 | Electropatent Ltd | Electric sockets |
-
1988
- 1988-07-28 DE DE3825654A patent/DE3825654A1/de active Granted
-
1989
- 1989-07-10 US US07/377,702 patent/US4970355A/en not_active Expired - Fee Related
- 1989-07-17 GB GB8916312A patent/GB2223364B/en not_active Expired - Lifetime
- 1989-07-17 CH CH2663/89A patent/CH679349A5/de not_active IP Right Cessation
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3212938A (en) * | 1962-10-17 | 1965-10-19 | Black & Decker Mfg Co | Switch for cordless electrical device |
US3881081A (en) * | 1973-03-30 | 1975-04-29 | Bosch Gmbh Robert | Trigger mechanism for a power tool |
US4280026A (en) * | 1977-11-21 | 1981-07-21 | Black & Decker Inc. | Actuator mechanism for a portable, hand-held tool |
US4335286A (en) * | 1980-02-25 | 1982-06-15 | Gunnar Nelson | Waterproof electrical switch |
US4604505A (en) * | 1985-05-17 | 1986-08-05 | Ero, Inc. | Switch-plug interlock |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5654595A (en) * | 1994-12-29 | 1997-08-05 | Ferguson; Thomas R. | Electrical current regulating device for a power tool |
US5638945A (en) * | 1996-06-10 | 1997-06-17 | Ryobi North America, Inc. | Locking trigger mechanism for a portable power tool |
US5880420A (en) * | 1997-04-11 | 1999-03-09 | Pass & Seymour, Inc. | Switch operator with interlock mechanism |
US6153838A (en) * | 1998-03-04 | 2000-11-28 | Black & Decker Inc. | Switch lock-off mechanism |
CN1127741C (zh) * | 1998-03-04 | 2003-11-12 | 布莱克和德克尔公司 | 开关中断锁定机构 |
US20030117095A1 (en) * | 2001-08-06 | 2003-06-26 | Bhanu Gorti | Excitation circuit and control method for flux switching motor |
US6943510B2 (en) | 2001-08-06 | 2005-09-13 | Black & Decker Inc. | Excitation circuit and control method for flux switching motor |
US20030225039A1 (en) * | 2002-05-10 | 2003-12-04 | Frieder Bauss | Method of treatment using bisphosphonic acid |
US20040155532A1 (en) * | 2003-02-07 | 2004-08-12 | Brotto Daniele C. | Method for sensing switch closure to prevent inadvertent startup |
US7112900B2 (en) | 2003-02-07 | 2006-09-26 | Black & Decker Inc. | Method and system for sensing switch position to prevent inadvertent startup of a motor |
US20060091161A1 (en) * | 2004-11-03 | 2006-05-04 | Jianli Cen | Portable electric grease gun |
US7267198B2 (en) * | 2004-11-03 | 2007-09-11 | Jianli Cen | Portable electric grease gun |
Also Published As
Publication number | Publication date |
---|---|
GB8916312D0 (en) | 1989-08-31 |
GB2223364A (en) | 1990-04-04 |
DE3825654A1 (de) | 1990-02-01 |
GB2223364B (en) | 1992-07-22 |
DE3825654C2 (enrdf_load_stackoverflow) | 1992-12-10 |
CH679349A5 (enrdf_load_stackoverflow) | 1992-01-31 |
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Legal Events
Date | Code | Title | Description |
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AS | Assignment |
Owner name: ROBERT BOSCH GMBH, ROBERT-BOSCH-PLATZ 1, D-7000, S Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNORS:HAEUSSLEIN, FRIEDRICH;STAEBLER, MANFRED;REEL/FRAME:005100/0619;SIGNING DATES FROM 19890613 TO 19890614 |
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FEPP | Fee payment procedure |
Free format text: PAYOR NUMBER ASSIGNED (ORIGINAL EVENT CODE: ASPN); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY |
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Year of fee payment: 4 |
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Free format text: PAYOR NUMBER ASSIGNED (ORIGINAL EVENT CODE: ASPN); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY Free format text: PAYER NUMBER DE-ASSIGNED (ORIGINAL EVENT CODE: RMPN); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY |
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REMI | Maintenance fee reminder mailed | ||
LAPS | Lapse for failure to pay maintenance fees | ||
FP | Lapsed due to failure to pay maintenance fee |
Effective date: 19981113 |
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STCH | Information on status: patent discontinuation |
Free format text: PATENT EXPIRED DUE TO NONPAYMENT OF MAINTENANCE FEES UNDER 37 CFR 1.362 |