US4123214A - Containers - Google Patents

Containers Download PDF

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Publication number
US4123214A
US4123214A US05/801,005 US80100577A US4123214A US 4123214 A US4123214 A US 4123214A US 80100577 A US80100577 A US 80100577A US 4123214 A US4123214 A US 4123214A
Authority
US
United States
Prior art keywords
cavity
blank
channel
seam
sheet material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US05/801,005
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English (en)
Inventor
Brian L. C. Sutch
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
PATENT DEVELOPMENTS INTERNATIONAL Ltd
Original Assignee
Airfix Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Airfix Industries Ltd filed Critical Airfix Industries Ltd
Application granted granted Critical
Publication of US4123214A publication Critical patent/US4123214A/en
Assigned to AIRFIX INDUSTRIES LIMITED reassignment AIRFIX INDUSTRIES LIMITED Assignors: NATIONAL WESTMINSTER BANK LIMITED
Assigned to PATENT DEVELOPMENTS INTERNATIONAL LIMITED reassignment PATENT DEVELOPMENTS INTERNATIONAL LIMITED ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: AIRFIX INDUSTRIES LIMITED
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14467—Joining articles or parts of a single article
    • B29C45/14475—Joining juxtaposed parts of a single article, e.g. edges of a folded container blank

Definitions

  • the present invention relates to improvements in containers particularly of the type having a peripheral wall formed of flexible sheet material constrained to shape by injection mouldings, for example as described in the United Kingdom patent specifications Nos. 976,635 and 1,348,370.
  • a composite container comprising flexible sheet material and an injection moulding constraining the sheet to the shape of the container can be produced from a single arcuate blank, which will form a frusto-conical wall for the container when two opposite edges are juxtaposed and seamed.
  • Another form of container can be made from a blank having a polygonal end panel from each side of which extends a side panel, adjacent side panels when folded relative to the base being seamed.
  • a blank has an end panel from arcuate edges of which side panels project. These side panels are folded relative to the end panel, are constrained to conform with the arcuate periphery of the end panel and are seamed, one to another and to the end panel.
  • the blank is positioned in the final shape between mould tools which define a blank cavity which receives the blank and a mould cavity in the region of the seam or seams to be formed. Material is then injected into the mould cavity.
  • a bead may be formed on the blank during the injection moulding by the injected material flowing along a path on one face of the sheet material and forcing that material into a bead mould channel spanned by the other face of the material.
  • a bead is made comprising a plastics filled sheet material channel.
  • the injected material when it reaches the region of the bead mould channel, tends to separate the juxtaposed edges of the blank which are unsupported where they overlie the bead mould channel and flows through the increased gap to the bead mould channel and thereby to the outside surface of the blank. This makes the container commercially unacceptable and it must be rejected.
  • a method of making a composite container which comprises positioning blank sheet material in a blank cavity defined by mould tools with edges to be seamed juxtaposed, which tools define a seam mould cavity in the region of said juxtaposed edges, a beam mould channel and a feed or lip cavity communicating with the seam cavity, the blank sheet material extending between the feed or lip cavity and the bead mould channel, and injecting material into the seam cavity and thence to the feed or lip cavity, the bead mould channel depth being reduced in the zone where the bead mould channel overlies the seam cavity thereby to support the juxtaposed edges in that zone against displacement during initial stages of injection such as to allow flow of the injected material to the exterior of the blank material.
  • the bead mould channel depth may be permanently reduced resulting in a small "flat" on the bead where it crosses the seam in the finished product or the reduction may be temporary during the moulding.
  • Such a temporary reduction may be provided by a retractable back-up element or pin which provides initially reduction of the bead mould channel depth to establish the correct and preferred flow path to the feed channel and then is retracted or displaced to increase the bead mould channel depth and allow the blank to be deformed and filled with injected material at the junction with the seam thereby obtaining a bead of constant size all round the container.
  • apparatus for making a composite container including a core tool and a cavity tool which together define a blank cavity to receive blank sheet material in the shape of the container to be produced, a seam cavity to form a seam between juxtaposed edges of the blank material on one face of the blank material, a feed or lip cavity communicating with the seam cavity, and a bead mould channel to which the face of the material remote from the seam will be exposed, overlying the feed or lip cavity, in the absence of the blank material the bead mould channel communicating with the feed or lip cavity and with the seam cavity, means being provided which reduce the depth of the bead mould channel at least during the initial stages of injecting material to support the juxtaposed edges in that zone against displacement such as to allow flow of injected material to the exterior of the blank material at those edges.
  • FIG. 1 is a plan view of a blank for making a container
  • FIG. 2 is an axial section through a pair of mould tools with a container blank therebetween, taken substantially on the line II--II of FIG. 7;
  • FIG. 3 is another axial section through the mould tools of FIG. 2, on the line III--III of FIG. 7, the showing the seam cavity;
  • FIG. 4 is a sectional view similar to FIG. 2 but showing the position of the blank after it has been forced into the bead mould channel by the injected material, the sectional view being taken substantially on the line IV--IV of FIG. 6.
  • FIG. 5 is a view similar to FIG. 3, being taken substantially on the line V--V of FIG. 6, after the injection of plastic material into the mould cavity;
  • FIG. 6 is a reduced transverse cross-sectional view taken substantially on the line VI--VI of FIG. 4;
  • FIG. 7 is a transverse cross-sectional view taken substantially on the line VII--VII of FIG. 2.
  • the container is made from a blank 1 of flexible sheet material having a base panel 2 and two peripheral wall forming side panels 3 extending from the base panel, for example as described in application Ser. No. 441,892, now U.S. Pat. No. 3,931,385.
  • the blank is positioned between mould tools defining a blank cavity, for example as described in U.S. Pat. No. 3,868,893.
  • the blank cavity comprises a peripheral wall cavity part 4 and a base cavity part 5 defined by a mating cavity tool 6 and core tool 7 respectively.
  • the tools also define base to side panel seam cavity 8, side panel to side panel seam cavities 9, and a circumferential feed or lip cavity 10.
  • Moulding material is injected into these cavities to form side seams 11 to unite edges 12 of the peripheral wall-forming side panels 3, a base seam 8a including a downwardly directed foot 8b uniting the edges 13, 14 of the base and side panels 2,3, respectively, and a lip 15 around the open end of the peripheral wall.
  • a bead mould channel in the form of a channel 16 extends circumferentially of the cavity tool and in the absence of sheet material in the cavity part 4, communicates with the seam cavity 9 and feed or lip cavity 10. In the presence of sheet material the bead mould channel 16 is separated from cavities 9, 10 by the sheet material, as can be seen in FIG. 2.
  • retractable means such as a plunger, diagrammatically indicated at 20 in FIGS. 3 and 7, which extends into the channel 16 and is continuous across the cavity 9 to back up the sheet material against displacement and separation, as shown by the dotted lines in FIG. 7, until a flow path of plastics material has been established over the inside of the sheet material forcing it into the channel 16 at points spaced from cavity 9.
  • the retractable means can be retracted to allow the sheet material to be forced into the channel 16 at the region of seam cavity 9.
  • a particular advantage of the above described method is that the deformation of the sheet material to produce the bead is effected during formation of the container. This avoids the need for deformation of the blank which is expensive and would lead to complications in blank storage and feed to the mould cavity.
  • the invention has been described as applied to a container using two particular blank configurations, it will be appreciated that it is applicable to any container in which the peripheral wall is formed of one or more pieces of flexible sheet material which may or may not be integrally coupled together apart from the seaming operation. Further it will be appreciated that the channel may have other sections than that shown. For example it may have an arcuate section or may have a more acutely angular section.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Making Paper Articles (AREA)
  • Containers Having Bodies Formed In One Piece (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
US05/801,005 1974-05-28 1977-05-26 Containers Expired - Lifetime US4123214A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB23664/74A GB1504526A (en) 1974-05-28 1974-05-28 Containers
GB23663/74 1974-05-28

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
US05581670 Continuation 1975-05-28

Publications (1)

Publication Number Publication Date
US4123214A true US4123214A (en) 1978-10-31

Family

ID=10199304

Family Applications (1)

Application Number Title Priority Date Filing Date
US05/801,005 Expired - Lifetime US4123214A (en) 1974-05-28 1977-05-26 Containers

Country Status (17)

Country Link
US (1) US4123214A (fi)
JP (1) JPS547034B2 (fi)
AU (1) AU496774B2 (fi)
BE (1) BE829612A (fi)
CA (1) CA1051622A (fi)
DE (1) DE2523687C2 (fi)
DK (1) DK237775A (fi)
ES (1) ES437985A1 (fi)
FI (1) FI59554C (fi)
FR (1) FR2272815B1 (fi)
GB (1) GB1504526A (fi)
IL (1) IL47376A (fi)
IT (1) IT1032995B (fi)
NL (1) NL174632C (fi)
NO (1) NO751884L (fi)
SE (1) SE398069B (fi)
ZA (1) ZA753473B (fi)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4952130A (en) * 1988-03-19 1990-08-28 Tetra Pak Finance & Trading S.A. Apparatus for injection-moulding a plastics portion on a paper tube using a support portion
US20040104513A1 (en) * 2001-07-03 2004-06-03 Canino Paul Allen Paper package with injection-molded plastic seams and handle
US20100308064A1 (en) * 2007-12-28 2010-12-09 O'hagan Brian R Injection-molded composite construct and tool for forming construct
US20100314801A1 (en) * 2007-12-31 2010-12-16 O'hagan Brian R Tool for forming construct
US20110065556A1 (en) * 2002-03-15 2011-03-17 Graphic Packaging International, Inc. Container Having A Rim Or Other Feature Encapsulated By Or Formed From Injection-Molded Material
US20110227250A1 (en) * 2008-04-04 2011-09-22 Wnek Patrick H Container With Injection-Molded Feature And Tool For Forming Container
US20120292813A1 (en) * 2002-03-15 2012-11-22 Graphic Packaging International, Inc. Method of forming container with a tool having an articulated section
US8784959B2 (en) 2006-03-10 2014-07-22 Graphic Packaging International, Inc. Injection-molded composite construct
US11084626B2 (en) 2015-02-27 2021-08-10 Graphie Packaging International, LLC Method of forming a container
US20230150713A1 (en) * 2020-04-20 2023-05-18 Berry Superfos Randers A/S Package
US20230192352A1 (en) * 2020-04-20 2023-06-22 Berry Superfos Randers A/S Package

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5972418U (ja) * 1982-11-05 1984-05-17 株式会社東芝 ウインド形空気調和機
ES8704381A1 (es) * 1986-05-15 1987-04-01 Castella Llorca Juan M Procedimiento de fabricacion por inyeccion de envases con etiqueta incorporada y con falseados o salientes exteriores

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3260777A (en) * 1962-12-07 1966-07-12 American Can Co Method of making a collapsible container structure
US3511902A (en) * 1966-12-06 1970-05-12 Johnson & Johnson Method of molding composite containers
US3930770A (en) * 1972-11-21 1976-01-06 American Can Company Expandable poincon method and apparatus
US4021524A (en) * 1975-08-15 1977-05-03 American Can Company Method of making a collapsible tube with an integral cap

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3119540A (en) * 1960-05-04 1964-01-28 Johnson & Johnson Container
US3135455A (en) * 1962-04-16 1964-06-02 Johnson & Johnson Composite sterilizable container
IL36823A (en) * 1970-05-13 1974-03-14 Airfix Ind Ltd Container and method for producing it
DE2055145A1 (en) * 1970-11-10 1972-05-31 Ruhrmann Fa Dr Ing Josef Plastic-coating pliable strip - on both sides by injection moulding

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3260777A (en) * 1962-12-07 1966-07-12 American Can Co Method of making a collapsible container structure
US3511902A (en) * 1966-12-06 1970-05-12 Johnson & Johnson Method of molding composite containers
US3930770A (en) * 1972-11-21 1976-01-06 American Can Company Expandable poincon method and apparatus
US4021524A (en) * 1975-08-15 1977-05-03 American Can Company Method of making a collapsible tube with an integral cap

Cited By (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4952130A (en) * 1988-03-19 1990-08-28 Tetra Pak Finance & Trading S.A. Apparatus for injection-moulding a plastics portion on a paper tube using a support portion
US20040104513A1 (en) * 2001-07-03 2004-06-03 Canino Paul Allen Paper package with injection-molded plastic seams and handle
US9757886B2 (en) 2002-03-15 2017-09-12 Graphic Packaging International, Inc. Container having a rim or other feature encapsulated by or formed from injection-molded material
US8613612B2 (en) 2002-03-15 2013-12-24 Graphic Packaging International, Inc. Container having a rim or other feature encapsulated by or formed from injection-molded material
US20110065556A1 (en) * 2002-03-15 2011-03-17 Graphic Packaging International, Inc. Container Having A Rim Or Other Feature Encapsulated By Or Formed From Injection-Molded Material
US9555568B2 (en) 2002-03-15 2017-01-31 Graphic Packaging International, Inc. Container having a rim or other feature encapsulated by or formed from injection-molded material
US8858858B2 (en) * 2002-03-15 2014-10-14 Graphic Packaging International, Inc. Method of forming container with a tool having an articulated section
US20120292813A1 (en) * 2002-03-15 2012-11-22 Graphic Packaging International, Inc. Method of forming container with a tool having an articulated section
US8721321B2 (en) 2002-03-15 2014-05-13 Graphic Packaging International, Inc. Tool for forming a container
US8784959B2 (en) 2006-03-10 2014-07-22 Graphic Packaging International, Inc. Injection-molded composite construct
US9850020B2 (en) 2006-03-10 2017-12-26 Graphic Packaging International, Inc. Injection-molded composite construct
US11472592B2 (en) 2006-03-10 2022-10-18 Graphic Packaging International, Llc Injection-molded composite construct
US8464894B2 (en) 2007-12-28 2013-06-18 Graphic Packaging International, Inc. Injection-molded composite construct and tool for forming construct
US9517600B2 (en) 2007-12-28 2016-12-13 Graphic Packaging International, Inc. Method for forming a container having an injection-molded feature
US20100308064A1 (en) * 2007-12-28 2010-12-09 O'hagan Brian R Injection-molded composite construct and tool for forming construct
US10105884B2 (en) 2007-12-28 2018-10-23 Graphic Packaging International, Llc Tool for forming an injection molded composite construct
US20100314801A1 (en) * 2007-12-31 2010-12-16 O'hagan Brian R Tool for forming construct
US8252217B2 (en) * 2008-04-04 2012-08-28 Graphic Packaging International, Inc. Container with injection-molded feature and tool for forming container
US20110227250A1 (en) * 2008-04-04 2011-09-22 Wnek Patrick H Container With Injection-Molded Feature And Tool For Forming Container
US11084626B2 (en) 2015-02-27 2021-08-10 Graphie Packaging International, LLC Method of forming a container
US20230150713A1 (en) * 2020-04-20 2023-05-18 Berry Superfos Randers A/S Package
US20230192352A1 (en) * 2020-04-20 2023-06-22 Berry Superfos Randers A/S Package

Also Published As

Publication number Publication date
DK237775A (da) 1975-11-29
AU496774B2 (en) 1978-10-26
IL47376A0 (en) 1975-07-28
NL7506258A (nl) 1975-12-02
FR2272815A1 (fi) 1975-12-26
NL174632C (nl) 1984-07-16
IT1032995B (it) 1979-06-20
IL47376A (en) 1977-10-31
CA1051622A (en) 1979-04-03
FI59554C (fi) 1981-09-10
FR2272815B1 (fi) 1978-06-09
JPS518069A (fi) 1976-01-22
DE2523687A1 (de) 1975-12-18
SE398069B (sv) 1977-12-05
JPS547034B2 (fi) 1979-04-03
DE2523687C2 (de) 1983-10-20
NO751884L (fi) 1975-12-01
GB1504526A (en) 1978-03-22
AU8159475A (en) 1976-12-02
ZA753473B (en) 1976-04-28
ES437985A1 (es) 1977-01-16
SE7506093L (sv) 1975-12-02
FI59554B (fi) 1981-05-29
FI751558A (fi) 1975-11-29
BE829612A (fr) 1975-09-15
NL174632B (nl) 1984-02-16

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Legal Events

Date Code Title Description
AS Assignment

Owner name: AIRFIX INDUSTRIES LIMITED

Free format text: ;ASSIGNOR:NATIONAL WESTMINSTER BANK LIMITED;REEL/FRAME:004224/0899

Effective date: 19810128

Owner name: PATENT DEVELOPMENTS INTERNATIONAL LIMITED, 6 COLLE

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:AIRFIX INDUSTRIES LIMITED;REEL/FRAME:004221/0063

Effective date: 19820218