US3839893A - Panel for facings and process for its production - Google Patents

Panel for facings and process for its production Download PDF

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Publication number
US3839893A
US3839893A US00331095A US33109573A US3839893A US 3839893 A US3839893 A US 3839893A US 00331095 A US00331095 A US 00331095A US 33109573 A US33109573 A US 33109573A US 3839893 A US3839893 A US 3839893A
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US
United States
Prior art keywords
roll
percent
panel
section
depressions
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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US00331095A
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English (en)
Inventor
W Heiss
H Gsollpointner
C Appel
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Individual
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Individual
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Publication date
Application filed by Individual filed Critical Individual
Priority to US05/472,826 priority Critical patent/US3955261A/en
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Publication of US3839893A publication Critical patent/US3839893A/en
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Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
    • B21B1/227—Surface roughening or texturing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
    • B21B27/005—Rolls with a roughened or textured surface; Methods for making same
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/24—Pressing or stamping ornamental designs on surfaces
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/12—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements of metal or with an outer layer of metal or enameled metal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B3/00—Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
    • B21B2003/001—Aluminium or its alloys
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B15/00—Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B2015/0071—Levelling the rolled product

Definitions

  • FIG! PANEL FOR FACINGS AND PROCESS FOR ITS PRODUCTION The invention refers to a panel of nonferrous metal sheet for covering facings, particularly to a panel consisting of aluminium metal sheet, and to a process for the production of such panels.
  • the invention essentially consists in that the panel for facings and consisting of'nonferrous metal sheet, f.i. aluminium metal sheet has an embossed surface provided with irregular areal depressions predominantly having a width of at least mm and a depth of 10 to 30 percent, preferably approximately 25 percent, of the greatest panel thickness, the total area of the depressions corresponding to to 50 percent, preferably to approximately percent, of the whole panel surface, and that the rear side of the panel is flat.
  • these depressions By giving the depressions a relatively vast area of relatively great width these depressions define the appearance of these panels even when arranging these panels at higher levels and, further, by giving these depressions an irregular shape and by irregularly distributing these depressions over the whole surface of the panel, these depressions, which extend over a great portion of the whole surface of the panel, are loosening up the appearance of the panel to such an extent that corrosion phenomena are no more disturbant but are rather acting in giving the effect of artificial ageing.
  • Panels according to the'invention are given a profile only at their visible side while the rear side thereof is flat, so that the profile of such panels can be produced by a rolling operation.
  • the process for producing panels for facings consists, according to the invention, essentially in that a metal sheet is cold rolled between a smooth roll and a roll provided with the corresponding counter-profile, the roll showing the counter-profile having the impressions and elevations distributed and dimensioned such that, based on an imaginary subdivision of the rolled sheet in longitudinal zones extending in rolling direction and each having a width corresponding to a fraction, f.i.
  • the conditions resulting are such that the elongations resultingfrom the reductions in cross section within the individual zones do compensate one another to such an extent that distortions of the metal sheet are not to be expected or that any eventual distortions can be limited such that these distortions can be removed by straightening rolls.
  • Different reductions in cross section occurring in the individual zones in view of the drpressions having a vast surface extension do not have any effect on the whole panel because the individual zones will mutually equilibrate one another unless the effect of these different reductions in cross section are not compensated by the flow of material. Any differences of the reductions in cross section within the individual transverse zone would result in an ununiform rolling speed but these differences are, according to the invention, kept within non-disturbing limits.
  • the metal sheet used has preferably a thickness of 5 to 8 mm, particularly approximately 6 mm. In this case depressions having a depth of about 30 vations of the panel surface by the profile of the roll.
  • the necessary depressions are manually worked into the roll surface so that irregularities are produced which further contribute to the appearance of the panel produced.
  • panels for facings are provided which give quite a peculiar optical impression simulating a manual production of the panels in spite of the panels having been mechanically produced.
  • the surface of the roll showing the counter-profile is, according to the invention, preferably worked in a hard or hardened conditioni- Workingof the roll surface can simply be'effected by grinding.
  • the roll can be given the desired profileby thehands of a sculpturer so that by means of the roll obtained each panel can be given the appearance of having been produced by a sculpturer.
  • FIG. 1 represents a partial view of the surface of a panel for facings and FIG. 2 in an enlarged scale a section along line IIII of FIG. 1.
  • FIGS. 3 and 4 represent a profiled roll, FIG. 3 showing a side elevation of said roll and FIG. 4 a section along line IVIV of FIG. 3.
  • FIG. 5 represents a partial view of the surface of the roll at the area V of FIG. 3.
  • the panel for facings has depressions l of large surface extension, of varying depth and uneven bottom.
  • the intermediate portions 2 of the roll surface are equally given an uneven surface.
  • the depth a of such a depression 1 approximately corresponds to 25 percent of the maximal panel thickness b, as can be measured at the surface areas 2.
  • the total area of the depressions 1 is less than 50 percent of the total surface area of the panel and amounts to approximately 25 percent of said roll surface.
  • the rolls shown in FIGS. 3 and 4 correspond to a normal roll as is usually used for rolling metal sheets.
  • a roll has,f.i., a diameter of 700 mm and a longitudinal working width of 1200 mm.
  • the roll shell 3 is provided with the desired profile.
  • the roll trunnions are designated 4.
  • the depressions l are manually worked into the roll shell, thus also producing the elevations 2 of the panel to be produced (FIG. 2). Depressions l of the panel correspond to elevations of the roll shell whereas elevations 2 of the panel correspond to depressions 6 in the roll shell (FIG. 5).
  • the roll surface is worked in a hard or hardened condition, thus providing two advantages.
  • the profile produced in the roll surface is not impaired by subsequent hardening and, on the other hand, excessive worn rolls or unsuitable rolls of a sheet metal roll mill can be used, because the surface of the roll shell is to be irregular at any rate.
  • the whole surface of the roll shell is mechanically treated, ft". by means of grinding discs, as well as at the area of the impressions 6 as well as at the area of the elevations 5.
  • imaginary longitudinal zones d are represented, which extend in longitudinal direction of the rolling stock, i.e. the roll sheet.
  • the width of such a longitudinal zone d corresponds to one-tenth of the roll width 0.
  • the arrangement is such that the reduction in cross section of the roll stock is approximately the same within all of these longitudinal zones and that the reduction in cross section in all of these longitudinal zones does not deviate for more than percent, preferably for more than 8 percent, from one another.
  • stretching of the sheet material is as far as possible made equal over the whole width of the roll. 7
  • the roll circumference is subdivided into imaginary transverse zone e, which extends in transverse direction to the rolling direction and therewith in direction to the generetrices of the roll and have a width corresponding to one-twentieth of the roll circumference.
  • the roll is also given a profile such that the reductions in cross section are as far as possible equal to one another in all of said transverse zones e and do not deviate from one another for more than 20 percent, preferably maximally 10 percent.
  • the smooth straightening roll operating at the side of the profiled roll is acting upon the panel only at the elevated areas so that at these areas a relatively high specific pressure per unit of surface area is exerted. At the areas in question, the profiled panel will be smoothed so that an additional optical effect is provided by this straightening roll.
  • the straightening roll smoothening the panel at the. most elevated areas thereof will thus produce somewhat polished areas differing from the rough areas of the panel.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Metal Rolling (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
US00331095A 1972-02-17 1973-02-09 Panel for facings and process for its production Expired - Lifetime US3839893A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US05/472,826 US3955261A (en) 1972-02-17 1974-05-23 Embossed decorative facing panel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
AT131972A AT316830B (de) 1972-02-17 1972-02-17 Fassadenplatte und Verfahren zu ihrer Herstellung

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US05/472,826 Division US3955261A (en) 1972-02-17 1974-05-23 Embossed decorative facing panel

Publications (1)

Publication Number Publication Date
US3839893A true US3839893A (en) 1974-10-08

Family

ID=3511307

Family Applications (1)

Application Number Title Priority Date Filing Date
US00331095A Expired - Lifetime US3839893A (en) 1972-02-17 1973-02-09 Panel for facings and process for its production

Country Status (14)

Country Link
US (1) US3839893A (pt)
JP (1) JPS5238500B2 (pt)
AT (1) AT316830B (pt)
BE (1) BE795368A (pt)
CA (1) CA984146A (pt)
CH (1) CH560301A5 (pt)
DD (1) DD105282A5 (pt)
DE (1) DE2306432C3 (pt)
FR (1) FR2172174B1 (pt)
GB (1) GB1410741A (pt)
IT (1) IT979145B (pt)
NL (1) NL155908B (pt)
NO (1) NO131355C (pt)
SE (1) SE380318B (pt)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4503696A (en) * 1983-02-22 1985-03-12 United States Steel Corporation Method for the production of spike-free sheets
US4520647A (en) * 1983-08-31 1985-06-04 International Business Machines Corporation Surface finishing process
EP0709740A1 (en) 1994-09-30 1996-05-01 Texas Instruments Incorporated Integrated circuit and method of making the same
EP0711065A2 (en) 1994-11-04 1996-05-08 Texas Instruments Incorporated Printer with improved image printing function
US6261702B1 (en) 1999-05-21 2001-07-17 J&L Specialty Steel, Inc. Embossed rolled steel and embossing roll and method for making the same
US20030047253A1 (en) * 2001-08-28 2003-03-13 Robinson Mark L. Method of producing textured surfaces on medical implants
US20100139080A1 (en) * 2008-12-05 2010-06-10 Baum Jr Ted Metal Simulated Log Siding Panel With Hew Lines And Method Of Making And Using Same
US20110183154A1 (en) * 2008-04-18 2011-07-28 Hydro Aluminium Deutschland Gmbh Method for Producing a Strip for Packaging Purposes
US20110284110A1 (en) * 2010-05-24 2011-11-24 Web Industries Inc. Microfluidic surfaces and devices
WO2017066416A1 (en) * 2015-10-14 2017-04-20 Novelis Inc. Engineered work roll texturing
WO2021013856A1 (fr) * 2019-07-23 2021-01-28 Gaztransport Et Technigaz Membrane d'etancheite pour cuve etanche de stockage de fluide

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102014201611A1 (de) * 2014-01-30 2015-07-30 Volkswagen Aktiengesellschaft Bidirektionale Tailored Rolled Platine

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1856898A (en) * 1928-03-30 1932-05-03 Alan D Wood Fabrication of embossed metallic plates
US2277725A (en) * 1939-07-04 1942-03-31 Richard S Smith Decorating metallic surfaces
US2684291A (en) * 1951-04-30 1954-07-20 Sharon Steel Corp Process for producing embossed designs on hard surfaces rolls
FR1323237A (fr) * 1961-06-20 1963-04-05 Conch Int Methane Ltd Tôle gaufrée

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1856898A (en) * 1928-03-30 1932-05-03 Alan D Wood Fabrication of embossed metallic plates
US2277725A (en) * 1939-07-04 1942-03-31 Richard S Smith Decorating metallic surfaces
US2684291A (en) * 1951-04-30 1954-07-20 Sharon Steel Corp Process for producing embossed designs on hard surfaces rolls
FR1323237A (fr) * 1961-06-20 1963-04-05 Conch Int Methane Ltd Tôle gaufrée

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4503696A (en) * 1983-02-22 1985-03-12 United States Steel Corporation Method for the production of spike-free sheets
US4520647A (en) * 1983-08-31 1985-06-04 International Business Machines Corporation Surface finishing process
EP0709740A1 (en) 1994-09-30 1996-05-01 Texas Instruments Incorporated Integrated circuit and method of making the same
EP0711065A2 (en) 1994-11-04 1996-05-08 Texas Instruments Incorporated Printer with improved image printing function
US6261702B1 (en) 1999-05-21 2001-07-17 J&L Specialty Steel, Inc. Embossed rolled steel and embossing roll and method for making the same
US20030047253A1 (en) * 2001-08-28 2003-03-13 Robinson Mark L. Method of producing textured surfaces on medical implants
US10105748B2 (en) * 2008-04-18 2018-10-23 Hydro Aluminium Deutschland Gmbh Method for producing a strip for packaging purposes
US20110183154A1 (en) * 2008-04-18 2011-07-28 Hydro Aluminium Deutschland Gmbh Method for Producing a Strip for Packaging Purposes
US9283604B2 (en) 2008-12-05 2016-03-15 Ted Baum, Jr. Metal simulated log siding panel with hew lines and method of making and using same
US20100139080A1 (en) * 2008-12-05 2010-06-10 Baum Jr Ted Metal Simulated Log Siding Panel With Hew Lines And Method Of Making And Using Same
US20110284110A1 (en) * 2010-05-24 2011-11-24 Web Industries Inc. Microfluidic surfaces and devices
WO2017066416A1 (en) * 2015-10-14 2017-04-20 Novelis Inc. Engineered work roll texturing
CN108136457A (zh) * 2015-10-14 2018-06-08 诺维尔里斯公司 设计工作辊纹理化
US10493508B2 (en) 2015-10-14 2019-12-03 Novelis Inc. Engineered work roll texturing
WO2021013856A1 (fr) * 2019-07-23 2021-01-28 Gaztransport Et Technigaz Membrane d'etancheite pour cuve etanche de stockage de fluide
FR3099226A1 (fr) * 2019-07-23 2021-01-29 Gaztransport Et Technigaz Membrane d’étanchéité pour cuve étanche de stockage de fluide
CN114144611A (zh) * 2019-07-23 2022-03-04 气体运输技术公司 用于密封式流体储存罐的密封膜
CN114144611B (zh) * 2019-07-23 2024-06-14 气体运输技术公司 用于密封式流体储存罐的密封膜

Also Published As

Publication number Publication date
SE380318B (sv) 1975-11-03
JPS5238500B2 (pt) 1977-09-29
JPS4889867A (pt) 1973-11-24
NL7301735A (pt) 1973-08-21
AT316830B (de) 1974-07-25
DE2306432A1 (de) 1973-08-23
GB1410741A (en) 1975-10-22
DE2306432B2 (de) 1979-02-22
NL155908B (nl) 1978-02-15
IT979145B (it) 1974-09-30
FR2172174B1 (pt) 1976-11-05
CH560301A5 (pt) 1975-03-27
CA984146A (en) 1976-02-24
BE795368A (fr) 1973-05-29
NO131355B (pt) 1975-02-03
DE2306432C3 (de) 1979-10-18
DD105282A5 (pt) 1974-04-12
FR2172174A1 (pt) 1973-09-28
NO131355C (pt) 1975-05-14

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