US3834486A - Vibration diaphragm and cone edge of a loudspeaker - Google Patents

Vibration diaphragm and cone edge of a loudspeaker Download PDF

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Publication number
US3834486A
US3834486A US00257527A US25752772A US3834486A US 3834486 A US3834486 A US 3834486A US 00257527 A US00257527 A US 00257527A US 25752772 A US25752772 A US 25752772A US 3834486 A US3834486 A US 3834486A
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Prior art keywords
vibration diaphragm
resin
loudspeaker
diaphragm
vibration
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Expired - Lifetime
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US00257527A
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English (en)
Inventor
Y Tsuge
N Koizumi
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Sekisui Chemical Co Ltd
Panasonic Holdings Corp
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Sekisui Chemical Co Ltd
Matsushita Electric Industrial Co Ltd
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Publication date
Priority claimed from JP4431971U external-priority patent/JPS483028U/ja
Priority claimed from JP4972571U external-priority patent/JPS484488U/ja
Priority claimed from JP6145171A external-priority patent/JPS5140523B1/ja
Application filed by Sekisui Chemical Co Ltd, Matsushita Electric Industrial Co Ltd filed Critical Sekisui Chemical Co Ltd
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Publication of US3834486A publication Critical patent/US3834486A/en
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    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R7/00—Diaphragms for electromechanical transducers; Cones
    • H04R7/02—Diaphragms for electromechanical transducers; Cones characterised by the construction
    • H04R7/12—Non-planar diaphragms or cones
    • H04R7/122—Non-planar diaphragms or cones comprising a plurality of sections or layers
    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R31/00—Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor
    • H04R31/003—Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor for diaphragms or their outer suspension
    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R7/00—Diaphragms for electromechanical transducers; Cones
    • H04R7/02—Diaphragms for electromechanical transducers; Cones characterised by the construction
    • H04R7/12—Non-planar diaphragms or cones
    • H04R7/122—Non-planar diaphragms or cones comprising a plurality of sections or layers
    • H04R7/125—Non-planar diaphragms or cones comprising a plurality of sections or layers comprising a plurality of superposed layers in contact
    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R7/00—Diaphragms for electromechanical transducers; Cones
    • H04R7/16—Mounting or tensioning of diaphragms or cones
    • H04R7/18—Mounting or tensioning of diaphragms or cones at the periphery
    • H04R7/20—Securing diaphragm or cone resiliently to support by flexible material, springs, cords, or strands
    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R2307/00—Details of diaphragms or cones for electromechanical transducers, their suspension or their manufacture covered by H04R7/00 or H04R31/003, not provided for in any of its subgroups
    • H04R2307/029—Diaphragms comprising fibres

Definitions

  • an improved vibration diaphragm and an improved cone edge of a loudspeaker wherein the vibration diaphragm is formed of a foamed plastics which is formed with portions having a density or densities lower than the remaining portion of the diaphragm and/or which has at least one coating of resin applied to at least one surface of the foamed plastics in the form of an aqueous emulsion and wherein the cone edge is formed of a foamed plastics having a closed-cellular structure.
  • the vibration diaphragm and cone edge which may preferably be used in combination with each other, will contribute to improving the acoustic. characteristics of the loudspeaker to a considerable extent.
  • the present invention is concerned generally with loudspeakers and, more particularly, the invention relates to vibration diaphragms of foamed plastics for use in the loudspeakers.
  • the major goal of the present invention is to make available stabilized acoustic pressure-frequency characteristics of the loudspeakers.
  • the loudspeakers of the direct-radiator type generally use vibration diaphragms in the form of a truncated cone and it is well known in the art to have the vibration diaphragms formed of foamed plastics, typical of which is the foamed polystyrene.
  • the vibration diaphragms of the foamed polystyrene have found broad and successful applications in the loudspeakers of the described type especially for their light-weight structures, pertinent Youngs moduli and satisfactory internal losses and, from the production view points, for considerable ease of being fabricated to desired contigurations by foaming in dies or vacuum molding the particular material.
  • the uniform densities of the vibration diaphragms of the frusto-conical shape are often the causes of the motions of the diaphragms shrinking in the conical direction and being circularly warped from the centers of the diaphragms when the frequencies of the sounds produced fall within ranges of the proper frequencies resulting from the specific configurations and materials of the vibration diaphragms. This takes place especially in medium to high frequency ranges of the speaker performances, thereby causing abrupt drops in the acoustic pressures of the air coupled to the vibration diaphragms.
  • vibration diaphragm which is made up of a base plate of foamed polystyrene and a thin coating of polystyrene or polyvinyl acetate or another suitable resin which is applied to the surface of the base material initially in the form of a solution dissolving therein the synthetic resin such as polystyrene or polyvinyl acetate.
  • the vibration diaphragm of this nature has a drawback in that the thickness of the coating formed on the base material as applied in this manner is limited and, as a consequence, such vibration diaphragm is not acceptable where it is desired to have a relatively thick coating which is evenly formed'throughout the base material.
  • the vibration diaphragm have an exceptionally thick coating in the face of the difficulty of the above noted nature, then irregular thickness of the coating will result throughout the total area of the vibration diaphragm and, furthermore, the thickness of the coating will vary from one final product to another depending upon the processes carried out on the individual vibration diaphragms.
  • the vibration diaphragms produced in this manner have mechanical stiffnesses that are not only irregular in themselves but vary from one diaphragm to another so that fluctuations are invited in the acoustic I pressures in consequence of the split resonance of the vibration diaphragms.
  • the base material of the foamed plastics tends to be chemically attacked by the solvent of the polyvinyl acetate or other organic solvent applied to the surface of the base material. lt is, thus, difficult or even impossible to have the initial shape of the base material maintained intact in the process of applying the resin to the base material in the presence of the organic solvent. It is therefore important that, in applying the resin solution to the base material of the foamed plastics, the solvent for the resin solution be selected in such a manner that the foamed plastics in the base material be resistant to the attack of the solvent and that only the resin to be applied to the base material is dissolved in the solvent. For this reason, there could be even a case where a resin can not be used as the material for the coating of the vibration diaphragm however advantageous the particular resin might be from the acoustic point of view.
  • the present invention contemplates elimination of the above described drawbacks of the prior art vibration diaphragms of the loudspeakers through appropriate selection of the foamed plastics to form the vibration diaphragms or the base materials to form part of the vibration diaphragms and through incorporation of an improvement in the constructions of the diaphragms with a vew to providing improved acoustic pressurefrequency characteristics of the loudspeakers.
  • the loudspeakers usually have annular strips, customarily called the cone edges, which are attached to outer peripheral edges of the frusto-conical vibration diaphragms for the purpose of preventing radial displacements of the vibration diahpragms, facilitating calibration of the minimal frequencies availably by the vibration diaphragms, and dampening out the propagation of the sounds produced during performance.
  • the cone edges are usually made of sheetings of paper board'or plastics laminated cloth and thus have drawbacks in that objectionable sounds are produced as a result of the split resonance and in the difficulty of exactly forming the material to the desired configurations. To remedy these drawbacks, cone edges formed of foamed polyurethanes are proposed.
  • the formed polyurethanes are of the open-cellular structures having interconnecting voids as is well known in the art and as a consequence permeation of air takes place across the faces of the cone edges of the particular materials. This results in drops of the acoustic pressures especially in the vibrations in the piston ranges. If the foamed polyurethanes forming the cone edges are prepared to have increased densities ranging, say, from 0.1 g/cm to 0.2g/cm as usually practised for the purpose of reducing the air-permeability of the cone edges, then increases in the weights of the cone edges will result, thereby inviting deterioration of the acoustic pressures of the loudspeakers. For these reasons and on account of the still insufficient moldability of the foamed polyurethanes, the cone edges of the particlar materials are not fully acceptable for practical purposes.
  • the present invention further contemplates elimination of these drawbacks which have thus far been inherent in the cone edges of the prior art characters.
  • FIG. 1 is a sectional view showing a loudspeaker incorporating a vibration diaphragm proposed by the present invention
  • FIG. 2 is a top end view showing, on an enlarged scale, the vibration diaphragm forming part of the loudspeaker which is illustrated in FIG. 1; 1
  • FIG. 3 is a section taken on line III-III of FIG. 2;
  • FIG. 4 is a graph indicating curves representative of the acoustic pressure-frequency characteristics achieved in the loudspeaker shown in FIG. 1 and in the loudspeakers using the prior art vibration diaphragms of the foamed plastics;
  • FIG. 5 is a cut away view showing another form of vibration diaphragm which is applicable to the loudspeaker having the general construction shown in FIG.
  • FIG. 6 is a graph indicating curves representative of the acoustic pressure-frequency characteristics achieved in the loudspeakers usingconventional vibration diaphragms having resin coatings and the vibration diaphragm of the construction illustrated in FIG. 5;
  • FIG. 7 is a fragmentary perspective view showing an improved cone edge which is proposed by the present invention.
  • FIG. 8 is a sectional view showing an overall construction of a loudspeaker incorporating the cone edge which is illustrated in FIG. 7;
  • FIG. 9 is a graph indicating curves representative of the acoustic pressure-frequency characteristics achieved in the loudspeakers using the existing cone edges and the loudspeakers using the cone edges which are prepared in accordance with the present invention.
  • FIG. 10 is a plan view similar to FIG. 2 but showing another preferred form of the density-varied portions according to the invention.
  • FIG. 11 is a sectional view of vibration diaphragm similar to that of FIG. 3 but having resin coatings according to the invention.
  • the loudspeaker shown in FIG. 1 is merely by way of example and, as such, the vibration diaphragm herein disclosed may be applied to the loudspeaker of any other constructions insofar as they use the vibration diaphragms.
  • the loudspeaker is shown as including a frame 10 which is generally in the form of a truncated cone, and a yoke 12 supporting the frame 10 at its front end and having accommodated therein a magnet 14.
  • a voice coil 16 surrounds a pole piece 18 projecting forwardly from the magnet 14 as customary.
  • a vibration diaphragm 20 of a frusto-conical configuration is positioned within the frame 10 with its reduced inner end aligned with the voicecoil 16.
  • the vibration diaphragm 20 is secured at its outer circumference to a concentrically aligned outer circumferential end of the frame 10 by means of an annular strip 22 which is usually called the cone edge as previously noted.
  • the cone edge 22 is bonded or otherwise secured at its inner circumference to the vibration diaphragm 20 and at its outer perimeter to the frame 10 by means of an annular gasket 24.
  • the voice coil 16 is connected to a terminal plate 26 through a lead wire 28.
  • Designated by reference numeral 30 is a damper and by 32 is a dust cap.
  • the vibration diaphragm formed of the foamed plastics which is usually the foamed polystyrene has a density which is uniform throughout its total area and is consequently caused to shrink in its conical directions and to circularly warp from its center when the frequency of the sound produced falls within the range of the proper frequencies resulting from the specific configuration and material of the vibration diaphragm.
  • Such tendency of the vibration diaphragm shrinking and warping is pronounced especially in the medium to high frequency ranges so that abrupt drops are invited in the acoustic pressure levels during operation of the vibration diaphragm in these particular ranges, as previously discussed.
  • the present invention proposes to form the vibration diaphragm in a manner that the diaphragm has densities which are substantially irregularly distributed at least partially of the area of the diaphragm.
  • the vibration diaphragm has a multiplicity of spaced sections or portions 20a each of which has a density smaller than or otherwise differing from the density of its environment or surrounding portion.
  • the vibration diaphragm 20 in its entirety is formed of a foamed plastics with a predetermined foaming ratio and a predetermined thickness and the portions 20a disposed therein are formed to a foaming ratio and thickness which are suitably larger than the foaming ratio and thickness of their environment, viz., the remaining area of the vibration diaphragm.
  • These spaced portions 20a of the vibration diaphragm may be sized and configured in any desired manner.
  • the portions 20a are shaped as generally circular and having respective areas which differ from each other. If preferred, however, the spaced portions 20a may have contours which are oval, rectangular or polygonal as shown in FIG. 10.
  • the foamed plastics operable to form the vibration diaphragm 20 having the portions 20a thus arranged may be either a foamed thermoplastic material selected from the group consisting of polystyrene, polyvinyl chloride, polymethacrylamide, cellulose acetate, acrylic resins, polyacrylonitrile resin, and polyacryl amide or a foamed thermosetting material selected from the group consisting of phenol resins, unsaturated polyester resins, polyoxy resins and polyurethane resins.
  • the acrylic resins include a polymer or copolymer of acrylic acid, acrylic esters, methacrylic acid or methacrylic esters and that polymethyl methacrylate in particular will best suit the purpose.
  • thermoplastic material of any of the above named types a web of a foaming or foamed thermoplastic resin should be first placed in a die with a prescribedconfiguration and then heated under pressure to a predetermined temperature.
  • the spaced portions 20a having lower density or densities as above described can be formed by locally varying the cooling rate and/or the fractional void in the die.
  • thermosetting material any of the expandable prepolymer of the named thermosetting resin in a liquid state should be poured into a die having a prescribed configuration and then heated under pressure to a predetermined temperature.
  • the spaced portions with the smaller density or densities can also be produced by varying the cooling rate and/or the fractional void in the die.
  • the loudspeaker using the vibration diaphragm prepared in accordance with the present invention is capable of providing stabilized acoustic pressures throughout the operable frequency range, especially in the medium to high frequency ranges, compared to those achieved by the loudspeaker using the prior art vibration diaphragm.
  • Such stabilized acoustic pressure-frequency characteristics apparently results from the elimination of the unusual resonance of the vibration diaphragm as would otherwise be produced within the range of the proper frequencies which are dictated by the specific configuration and material of the vibration diaphragm.
  • the vibration diaphragm of this nature furthermore, has an increased stiffness and accordingly an increased resistance to warpage or bending stress in consequence of the provision of the portions having a density or densities smaller than the density of the surrounding portions and will thus provide prolonged service life as compared to the prior art counterparts.
  • the present invention also contemplates provision of an improved vibration diaphragm having a coating of a resin appliedto a base material of foamed plastics.
  • the vibration diaphragm having the resin coating is prepared in such a manner that a solution dissolving therein a resin such as polyvinyl acetate is applied to the surface of the base material.
  • the thickness of the resin coating formed in this manner is limited for the previously described reasons and, if it is desired to have a relatively thick coating formed on the base material, then substantial irregularity of the thickness of the coating will result especially where an organic solvent is used to dissolve the resin. Where the organic solvent is used, moreover, the foamed plastics forming the base material will tend to be chemically attacked by the solvent and, as a consequence, loses its initial shape.
  • the present invention hereby proposes to have a base material of the foamed plastics coated with a resin through application of an aqueous emulsion of the resin to the surfaces of the base material so as to cause the particles of the resin to be deposited on these surfaces.
  • FIG. 5 illustrates the configuration of the vibration diaphragm formed in this manner wherein the base material 34 of the foamed plastics has the resin coatings 36 and 36 on its inner and outer surfaces, respectively.
  • the foamed plastics thus forming the base material 34 may be any of the thermoplastic or thermosetting materials previously named while the resin to form the coatings 36 and 36' is selected from the group consisting of polyvinyl acetate, polyvinyl chloride, polystyrene and various acrylic resins or rubber resins such as for example butadienestyrene rubber (S.B.R.) and butadiene-acrylonitrile rubber (N.B.R.).
  • S.B.R. butadienestyrene rubber
  • N.B.R. butadiene-acrylonitrile rubber
  • the aqueous emulsion of any of the named resins usually contains about 30 to percent by weight of solid ingredients in the form of minute particles and thus possesses a viscosity which is appropriate for being applied to the surfaces of the base material of the foamed plastics.
  • the foamed plastics as the base material should be immersed in the aqueous emulsion of the resin so as to cause the solid particles of the resin to be deposited on the surfaces of the base material or, otherwise, the aqueous emulsion of the resin should be sprayed. in an atomized form onto or brushed on the surfaces of the base material of the foamed plastics.
  • the base material in the form of a sheeting should be first coated with the aqueous emulsion of the resin and heated and then pressed to the desired frusto-conical configuration, or the base material which has preliminarily been formed to the desired frustoconical configuration should be coated with the aqueous emulsion of the resin.
  • the former will prove advantageous for practical purposes because of the uniform thickness of the coating as achieved by application of the aqueous emulsion of the resin to the substantially flat surface of the base material.
  • FIG. 6 illustrates the results of the experiments conducted with the loudspeakers using the vibration diaphragms prepared in accordance with the present invention and in the method presently in common use.
  • curve C indicates the acoustic pressurefrequency characteristics achieved in the loudspeaker using a vibration diaphragm formed of polymethyl methacrylate foamed about 7.5 times to a thickness of about 1.6 mm and having an inside diameter of about 25 cm at its outer circumference, wherein the coatings of a copolymer of acrylic ester were applied to the surfaces of the base material in a manner that the base material was immersed in an aqueous emulsion of such copolymer containing about 46 percent by weight of solid constituents.
  • Curve D is indicative of the acoustic pressure-frequency characteristics achieved in the loudspeaker using a vibration diaphragm which was made up of a base material of foamed polymethyl methacrylate and coatings of polyvinyl acetate applied to the base material by brushing a solution of the polyvinyl acetate dissolved in toluene. Comparision between these curves C and D will reveal that more stabilized acoustic pressure-frequency characteristics can be achieved by the use of the vibration diaphragm prepared in accordance with the present invention than in the vibration diaphragm of the prior art character.
  • the vibration diaphragm having the coatings of the resin is prepared with use of the aqueous emulsion of the resin in accordance with the present invention, the viscosity of the aqueous emulsion is maintained at relatively low values even though the emulsion happen to contain more than 50 percent by weight of solid resin particles and, as a consequence, the resin particles can be applied to the surfaces of the base material readily by immersing the base material in the aqueous emulsion or spraying or brushing the aqueous emulsion to the surfaces of the base material as the case may be.
  • the vibration diaphragm can therefore be prepared by an extremely simplified process and can be formed with the resin coatings having sufficient thickness which is satisfactorily uniform throughout the surfaces of the basematerial.
  • the base material is free from chemical attacks as would otherwise be encountered where an organic solvent is used to apply the resin to the base material, with the result that the initial configuration of the base material is maintained in the final product.
  • the vibration disphragm having these outstanding features may be placed on use as it is but, if desired, resin coating 36, 36' may be applied to the vibration diaphragm 20 formed with the spaced portions 20a having reduced densities as shown in FIG. 11.
  • resin coating 36, 36' may be applied to the vibration diaphragm 20 formed with the spaced portions 20a having reduced densities as shown in FIG. 11.
  • the vibration diaphragm prepared to have the portions having the reduced density or densities should be used as the base material which is to be coated with the resin through application thereto of the aqueous emulsion of the resin.
  • the vibration disphragm produced in this manner will provide further stabilized acoustic pressure-frequency characteristics when incorporated in a loudspeaker.
  • the vibration diaphragm is secured to the frame of the loudspeaker by means of the cone edge extending along the outer circumferencial ends of the frustoconical frame and vibration diaphragm so as to prevent radial displacements of the diaphragm, to permit calibration of the minimal resonance frequency and to dampen out the propagation of the sounds produced, as previously discussed.
  • the conventional cone edges are usually formed of the foamed polyurethanes for the purpose of eliminating the drawbacks inherent in the cone edges of the paper board or plastics laminated cloth.
  • the foamed polyurethanes having the interconnecting voids have an airpermeable property and, as a consequence, tend to invite a drop in the acoustic pressure especially in the vibrations in the piston range.
  • the insufficient adaptability of molding has also been pointed out as one of the drawbacks of the cone edges of the foamed polyurethane.
  • the present invention thus further contemplates provision of a cone edge which is free from these drawbacks inherent in the prior .art counterparts.
  • the cone edge herein proposed is formed of a foamed plastics of a closed-cellular structure.
  • the foamed plastics of this nature may be an ethylenevinyl acetate copolymer or a mixture of polyethylene and an ethylene-vinyl acetate copolymer. Where the foamed ethylene-vinyl acetate copolymer is used to form the cone edge, it is preferable that such copolymer contains about 65 to percent by weight of ethylene and about 35 to 10 percent by weight of vinyl acetate.
  • the foamed mixture of the ethylene-vinyl acetate copolymer may preferably contain more than 50 percent by weight of ethylene-vinyl acetate copolymer containing about 65 to 90 percent by weight of ethylene and 35 to 10 percent by weight of vinyl acetate and less than 50 percent by weight of polyethylene.
  • a blowing agent of the decomposing type such as for example azodicarbonamide may be admixed to the ethylene-vinyl acetate copolymer or to the mixture of such copolymer and polyethylene-and heated to a predetermined temperature for forming myriads of closed foams therein or, otherwise, a blowing agent of the volatile type such as for example dichlorodifluoromethane may be added under pressure to the melted ethylene-vinyl acetate copolymer or the melted mixture of the copolymer and polyethylene and then subjected to an atmospheric pressure for forming the foams therein.
  • a blowing agent of the decomposing type such as for example azodicarbonamide
  • a blowing agent of the volatile type such as for example dichlorodifluoromethane
  • the ethylene-vinyl acetate copolymer or the mixture of the copolymer and polyethylene may preferably be formed with crosslinking bonds through addition thereto of a suitable organic peroxide such as dicumenyl peroxide or through irradiation with electron rays or ionizing radiations before the copolymer or the mixture of the copolymer and polyethylene is subjected to the foaming process.
  • a suitable organic peroxide such as dicumenyl peroxide or through irradiation with electron rays or ionizing radiations
  • the foamed plastics of the ethylene-vinyl acetate copolymer is advantageous especially for the purpose of providing sufficient flexibility which is required of the cone edge but such foamed plastics tends to be excessively soft and, at the same time, the heat resistance is liable to diminish where such foamed plastics is placed on a practical use.
  • FIG. 8 illustrates an example of the cone edge 22 which is prepared in a manner above described.
  • This cone edge 22 is herein shown as having an annularly raised central portion 22a so as to be capable of transferring the vibratory motions therethrough with satisfactory quality.
  • the cone edge 22 thus having the annularly raised portion 22a is attached at its inner circumference to the outer circumferential edge of the vibration diaphragm 20 and at its inner circumference to the outer circumferential edge of the frame 10 through the gasket 24, as illustrated in FIG. 8.
  • the mixture was foamed about [5 times and the resultant cone edge of the foamed plastics of the closed cellular structure had a thickness of 1.5 mm and an inside diameter of 25 mm.
  • the acoustic pressure-frequency characteristics of the loudspeaker using this cone edge are indicated by curve F in FIG. 9.
  • Both of the cone edges used in the experiments were formed to the configuration shown in FIG. 7 by heating and pressing the foamed plastics in the form of sheetings.
  • Curve G in FIG. 9 is indicative of the acoustic pressure-frequency characteristics as achieved in the loudspeaker using a prior art cone edge prepared from foamed polyurethane having an opencellular structure and foamed about 15 times, wherein the cone edge finally produced had a thickness of 1.5mm and an inside diameter of 25cm.
  • the cone edge hereby proposed can be prepared in an extremely simplified manner and in a considerably shortened process and can provide excellent acoustic performance.
  • the foamed plastics prepared from the ethylene-vinylacetate copolymer or the mixture of the copolymer and polyethylene can be pressed to the final configuration in about 6 to 7 seconds while, for the formation of the cone edge prepared from the foamed polyurethane, about seconds are required.
  • the foamed plastics for forming the cone edge according to the present invention has the closedcellular structure, the acoustic characteristics are significantly improved from those available by the conventional cone edge which is prepared from the foamed plastics such as the polyurethane having the opencellular structure.
  • the cone edge formed of the foamed plastics of the open-cellular structure is used in the loudspeaker, the acoustic pressure developed by the vibration diaphragm happens to be out of phase with the vibrations caused by the electric elements as a result of the permeation of air across the faces of the cone edge, with the consequent reduction in the levels of the acoustic pressure from the loudspeaker.
  • Such drops in the acoustic pressure levels can be avoided where cone edge according to the present invention is incorporated in the loudspeaker because the cone edge is of the air-impermeable property.
  • the cone edge formed of the foamed polyurethane displays a considerable hygroscopic property, absorbing moisture in the atmospheric air when placed on a prolonged use. This causes the weight of the cone edge to gradually augment during use with the resultant deterioration of the ability of the loudspeaker controlling the inertia so that the damping performance of the loudspeaker and accordingly the acoustic characteristics are degraded.
  • the cone edge proposed by the present invention has an extremely small hygroscopic tendency of, say, about 0.13 percent if the material plastics is foamed 15 times, and, as a consequence, the acoustic characteristics remain unchanged even though the loudspeaker using the cone edge is placed where relatively high humidity prevails and thus lasts for a satisfactorily prolonged time.
  • a conical vibrating diaphragm of a foamed thermoplastic resin for a loudspeaker having a multiplicity of separate spaced portions in each of which the density of said foamed thermoplastic resin is lower than the density of the remaining portion of said diaphragm.
  • thermoplastic resin is an acrylic resin

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Signal Processing (AREA)
  • Multimedia (AREA)
  • Manufacturing & Machinery (AREA)
  • Diaphragms For Electromechanical Transducers (AREA)
  • Audible-Bandwidth Dynamoelectric Transducers Other Than Pickups (AREA)
US00257527A 1971-05-28 1972-05-30 Vibration diaphragm and cone edge of a loudspeaker Expired - Lifetime US3834486A (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP4431971U JPS483028U (de) 1971-05-28 1971-05-28
JP4972571U JPS484488U (de) 1971-06-14 1971-06-14
JP6145171A JPS5140523B1 (de) 1970-08-14 1971-07-12

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Cited By (26)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3960106A (en) * 1970-05-14 1976-06-01 Brey Robert J De Particle flow monitor
US4029171A (en) * 1975-01-07 1977-06-14 Manger J W Membrane for electroacoustic converter systems
US4122314A (en) * 1976-12-23 1978-10-24 Sony Corporation Loudspeaker having a laminate diaphragm of three layers
US4128138A (en) * 1975-12-24 1978-12-05 Sanyo Electric Co., Ltd. Diaphragm for speaker
US4129195A (en) * 1975-12-24 1978-12-12 Sanyo Electric Co., Ltd. Diaphragm for speaker
US4395597A (en) * 1979-09-25 1983-07-26 Victor Company Of Japan, Limited Speaker diaphragm assembly and a method of manufacturing the same
US4445227A (en) * 1981-12-28 1984-04-24 Magnavox Consumer Electronics Company Loudspeaker having improved directional characteristics
GB2176673A (en) * 1985-06-05 1986-12-31 Reefgrade Limited Electro-mechanical transducer diaphragm
US5259036A (en) * 1991-07-22 1993-11-02 Shure Brothers, Inc. Diaphragm for dynamic microphones and methods of manufacturing the same
FR2734685A1 (fr) * 1995-05-23 1996-11-29 Silec Liaisons Elec Haut-parleur piezoelectrique
US5793002A (en) * 1994-11-30 1998-08-11 Pioneer Electronic Corporation Loudspeaker vibrating diaphragm and methods for its production
US6334504B1 (en) * 1999-03-04 2002-01-01 Pioneer Corporation Molded foam resin, process for forming the same and speaker diaphragm consisting of the same
US6351544B1 (en) 1999-12-10 2002-02-26 Harman International Industries Incorporated Regressively hinged spider
EP1271997A2 (de) * 2001-06-18 2003-01-02 Pioneer Corporation Lautsprechermembran
US6724910B1 (en) 1999-10-04 2004-04-20 Harman International Industries, Incorporated Diaphragm stable through hygroscopic cycling
US20040129492A1 (en) * 2002-10-28 2004-07-08 Alejandro Bertagni Planar diaphragm loudspeaker and related methods
US20040247152A1 (en) * 2001-07-25 2004-12-09 Horst Greb Production of non-planar membranes for electroacoustic convertes
US20050180588A1 (en) * 2003-09-11 2005-08-18 Martin Opitz Transducer with deformable corner
US20080024036A1 (en) * 2005-02-18 2008-01-31 Martin Opitz Transducer membrane with symmetrical curvature
US20080159583A1 (en) * 2006-12-28 2008-07-03 Matsushita Electric Industrial Co., Ltd. Speaker
EP2271137A1 (de) * 2009-07-03 2011-01-05 DR. KURT MÜLLER GmbH & Co. KG Lautsprechermembran und Verfahren zur Herstellung einer Lautsprechermembran
US20130043090A1 (en) * 2011-08-19 2013-02-21 Kabushiki Kaisha Audio-Technica Diaphragm of electric sound converter and its manufacturing method
USD767541S1 (en) * 2014-04-23 2016-09-27 Martin Audio Limited Loudspeaker
US9769570B2 (en) * 2015-03-31 2017-09-19 Bose Corporation Acoustic diaphragm
US20170374483A1 (en) * 2015-02-05 2017-12-28 Eagle Acoustics Manufacturing, Llc Integrated voice coil and cone assembly and method of making same
USD819606S1 (en) * 2015-11-26 2018-06-05 Ricoh Company, Ltd. Speaker with multiple diaphragms

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GB1563511A (en) * 1976-03-19 1980-03-26 Harwood H Diaphragms for electroacoustic transducers
JPS5748153Y2 (de) * 1977-11-26 1982-10-22
NL8200690A (nl) * 1982-02-22 1983-09-16 Philips Nv Luidsprekermembraan bevattende een laag van polymethacrylimideschuim.
GB2144600B (en) * 1983-08-04 1986-09-24 Standard Telephones Cables Ltd Electro acoustic transducer
FR2562369A1 (fr) * 1984-03-27 1985-10-04 Thomson Csf Procede de fabrication d'un diaphragme de transducteur en materiau polymere comprenant des parties de rigidites differentes et diaphragme obtenu par ce procede
EP0251057A1 (de) * 1986-06-21 1988-01-07 EWD Electronic-Werke Deutschland GmbH Lautsprecher
DE8712014U1 (de) * 1987-09-04 1987-10-29 Chen, Ding Pang, Taipeh/T'ai-pei Umfangselement für einen Lautsprecher
FR2665321A1 (fr) * 1990-07-23 1992-01-31 Fontaine Pierre Procede de fabrication de membranes pour applications electro-mecaniques, notamment pour tranducteurs electro-mecaniques et produit en resultant.
DE4321506C2 (de) * 1993-06-29 1999-07-29 Ulrich Ranke Lautsprechermembrane für einen Schallerzeuger
DE19925787C1 (de) * 1999-06-05 2000-12-21 Roehm Gmbh Verfahren zur Herstellung von Membranen für elektroakustische Wandler sowie Membranen

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US2905260A (en) * 1955-02-24 1959-09-22 Muter Company Loud speaker diaphragm
US3093207A (en) * 1960-10-04 1963-06-11 R T Bozak Mfg Company Metallic diaphragm for electrodynamic loudspeakers
US3153463A (en) * 1961-08-30 1964-10-20 Muter Company Compound loudspeaker diaphragm
US3111189A (en) * 1962-01-12 1963-11-19 Theodore R Scholl Electrodynamic loudspeaker
US3285364A (en) * 1965-06-01 1966-11-15 Ling Temco Vought Inc Loudspeaker construction
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US3960106A (en) * 1970-05-14 1976-06-01 Brey Robert J De Particle flow monitor
US4029171A (en) * 1975-01-07 1977-06-14 Manger J W Membrane for electroacoustic converter systems
US4128138A (en) * 1975-12-24 1978-12-05 Sanyo Electric Co., Ltd. Diaphragm for speaker
US4129195A (en) * 1975-12-24 1978-12-12 Sanyo Electric Co., Ltd. Diaphragm for speaker
US4122314A (en) * 1976-12-23 1978-10-24 Sony Corporation Loudspeaker having a laminate diaphragm of three layers
US4395597A (en) * 1979-09-25 1983-07-26 Victor Company Of Japan, Limited Speaker diaphragm assembly and a method of manufacturing the same
US4445227A (en) * 1981-12-28 1984-04-24 Magnavox Consumer Electronics Company Loudspeaker having improved directional characteristics
GB2176673A (en) * 1985-06-05 1986-12-31 Reefgrade Limited Electro-mechanical transducer diaphragm
US5259036A (en) * 1991-07-22 1993-11-02 Shure Brothers, Inc. Diaphragm for dynamic microphones and methods of manufacturing the same
US5330695A (en) * 1991-07-22 1994-07-19 Shure Brothers, Inc. Method of manufacturing diaphrams for dynamic microphones
US5793002A (en) * 1994-11-30 1998-08-11 Pioneer Electronic Corporation Loudspeaker vibrating diaphragm and methods for its production
US6030561A (en) * 1994-11-30 2000-02-29 Pioneer Electronics Corporation Methods for making a loudspeaker vibrating diaphragm
FR2734685A1 (fr) * 1995-05-23 1996-11-29 Silec Liaisons Elec Haut-parleur piezoelectrique
US6334504B1 (en) * 1999-03-04 2002-01-01 Pioneer Corporation Molded foam resin, process for forming the same and speaker diaphragm consisting of the same
US6742622B2 (en) 1999-03-04 2004-06-01 Pioneer Corporation Molded foam resin, process for forming the same and speaker diaphragm consisting of the same
US6724910B1 (en) 1999-10-04 2004-04-20 Harman International Industries, Incorporated Diaphragm stable through hygroscopic cycling
US6351544B1 (en) 1999-12-10 2002-02-26 Harman International Industries Incorporated Regressively hinged spider
EP1271997A2 (de) * 2001-06-18 2003-01-02 Pioneer Corporation Lautsprechermembran
US20040247152A1 (en) * 2001-07-25 2004-12-09 Horst Greb Production of non-planar membranes for electroacoustic convertes
US20040129492A1 (en) * 2002-10-28 2004-07-08 Alejandro Bertagni Planar diaphragm loudspeaker and related methods
US6929091B2 (en) * 2002-10-28 2005-08-16 Sound Advance Systems, Inc. Planar diaphragm loudspeaker and related methods
US20100195862A1 (en) * 2003-09-11 2010-08-05 Akg Acoustics Gmbh Transducer with deformable corner
US20050180588A1 (en) * 2003-09-11 2005-08-18 Martin Opitz Transducer with deformable corner
US8411894B2 (en) 2003-09-11 2013-04-02 AKG Acoustrics GmbH Transducer with deformable corner
US7711137B2 (en) 2003-09-11 2010-05-04 Akg Acoustics Gmbh Transducer with deformable corner
US8208679B2 (en) 2005-02-18 2012-06-26 Akg Acoustics Gmbh Transducer membrane with symmetrical curvature
US20080024036A1 (en) * 2005-02-18 2008-01-31 Martin Opitz Transducer membrane with symmetrical curvature
US8135164B2 (en) * 2006-12-28 2012-03-13 Panasonic Corporation Speaker
US20080159583A1 (en) * 2006-12-28 2008-07-03 Matsushita Electric Industrial Co., Ltd. Speaker
EP2271137A1 (de) * 2009-07-03 2011-01-05 DR. KURT MÜLLER GmbH & Co. KG Lautsprechermembran und Verfahren zur Herstellung einer Lautsprechermembran
US20130043090A1 (en) * 2011-08-19 2013-02-21 Kabushiki Kaisha Audio-Technica Diaphragm of electric sound converter and its manufacturing method
US8646570B2 (en) * 2011-08-19 2014-02-11 Kabushiki Kaisha Audio-Technica Diaphragm of electric sound converter and its manufacturing method
USD767541S1 (en) * 2014-04-23 2016-09-27 Martin Audio Limited Loudspeaker
US20170374483A1 (en) * 2015-02-05 2017-12-28 Eagle Acoustics Manufacturing, Llc Integrated voice coil and cone assembly and method of making same
US10524071B2 (en) * 2015-02-05 2019-12-31 Eagle Acoustics Manufacturing, Llc Integrated voice coil and cone assembly and method of making same
US9769570B2 (en) * 2015-03-31 2017-09-19 Bose Corporation Acoustic diaphragm
USD819606S1 (en) * 2015-11-26 2018-06-05 Ricoh Company, Ltd. Speaker with multiple diaphragms

Also Published As

Publication number Publication date
GB1384716A (en) 1975-02-19
GB1384717A (en) 1975-02-19
DE2264881A1 (de) 1975-08-21
DE2264881B2 (de) 1976-10-14
DE2225710A1 (de) 1972-12-14
DE2225710B2 (de) 1975-04-24
DE2225710C3 (de) 1975-12-04
GB1384718A (en) 1975-02-19

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