US3784679A - Process for producing carbon fibres - Google Patents

Process for producing carbon fibres Download PDF

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Publication number
US3784679A
US3784679A US00137976A US3784679DA US3784679A US 3784679 A US3784679 A US 3784679A US 00137976 A US00137976 A US 00137976A US 3784679D A US3784679D A US 3784679DA US 3784679 A US3784679 A US 3784679A
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US
United States
Prior art keywords
heat treatment
carbon fibres
pitch
fibres
producing carbon
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US00137976A
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English (en)
Inventor
P Chiche
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Charbonnages de France CDF
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Charbonnages de France CDF
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Application granted granted Critical
Publication of US3784679A publication Critical patent/US3784679A/en
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Expired - Lifetime legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F9/00Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments
    • D01F9/08Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments of inorganic material
    • D01F9/12Carbon filaments; Apparatus specially adapted for the manufacture thereof
    • D01F9/14Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments
    • D01F9/20Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments from polyaddition, polycondensation or polymerisation products
    • D01F9/21Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments from polyaddition, polycondensation or polymerisation products from macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F9/00Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments
    • D01F9/08Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments of inorganic material
    • D01F9/12Carbon filaments; Apparatus specially adapted for the manufacture thereof
    • D01F9/14Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments
    • D01F9/145Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments from pitch or distillation residues
    • D01F9/15Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments from pitch or distillation residues from coal pitch
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S264/00Plastic and nonmetallic article shaping or treating: processes
    • Y10S264/19Inorganic fiber

Definitions

  • the present invention concerns a process for producing carbon fibres from coal-tar pitch or from other strongly aromatic distillation residues.
  • Carbon fibres have already been obtained from coal-tar pitch by subjecting the said pitch to 'a heat treatment at a moderate temperature and possibly to other treatments or conditioning, and thereafter spinning the pitch so treated at a temperature of the order of 300 C.
  • the fibres so obtained were subjected to oxidation to render them infusible, and then carbonized in air.
  • these processes result in fibres of a much inferior quality, and mechanical properties to those produced from textile (e.g. rayon or poly-acrylonitrile) filaments but the latter are generally expensive to produce.
  • iAll object of the present invention is to provide a process which allows an improvement in the quality of the fibres obtained from coal-tar pitch or from another strongly aromatic substance like coal-tar pitch.
  • Another object of the present invention is to provide improved fibres obtained from this process.
  • a process for the production of carbon fibres from a strongly aromatic distillation residue comprising subjecting the said residue to a heat treatment at a moderate temperature, a hydrocarbon polymer being added to the said residue, before or during the heat treatment, the
  • polystyrene polystyrene
  • polybicyclo[2,2,1]-heptene-2 rubbers, etc.
  • the filtered strongly aromatic pitch is heated, before spinning under conditions of temperature, and for 'a length of time, as well as with agitation, such that the obtained material contains no or only a little anisotropic material; in other words, the heat treatment is stopped at the latest at the beginning of the onset of the anisotropic phase.
  • the presence of anisotripic material can easily be evidenced by examination with a polarized light optical microscope (M. Ihnatowicz, P. Chiche, J. Deduit; S. Pregermain and R. Tournant, Carbon, 4, 41 (1966)).
  • This heat treatment can be achieved in a reactor provided with an agitation or stirring system and means for scavenging gases.
  • the scope of this invention includes carbon fibres made by the process as set forth above.
  • This pitch was previously filtered 'at C. over a bronze filter with mean pore size of 2,1 in order to separate out the solid and pseudo-solid particles that the pitch contains naturally.
  • melt-index 4 high densiy polyethylene
  • the resulting product was spun at 204 C. at a drawing speed of 450 m./minnte.
  • the thus prepared carbon fibres were measured to have a mean breaking strength of 60 kg./mm. and a Youngs modulus of 4600 l g./mm. for a diameter of 30
  • the total yield of the operations as described in Example 1 was 64% EXAMPLE 4 (NOT ACCORDING TO THIS lNVENTION)
  • the operating conditions were identical with those in Example 1, but here the pitch did not receive any additive.
  • the carbon fibres prepared in this way were measured to have 'a mean breaking strength of 24 kg./mm. and a Youngs modulus of 3300 kg./mm. for a diameter of 30 1.
  • Example 1 The total yield of the operations as described in Example 1 was 61% The advantages of the invention are thus apparent by comparing these properties with those of the fibres according to the invention described in Examples 1 to 3.
  • a process for the production of carbon fibres from a strongly aromatic distillation residue pitch comprising subjecting said pitch to a heat treatment at a temperature on the order of about 420 C., the product of the heat treatment being thereafter spun into fibres which are then oxidized and carbonized, the improvement comprising adding a hydrocarbon polymer in an amount suflicient to improve the mechanical properties of the carbonized fibres to said pitch no later than during said heat treatment, said hydrocarbon polymer being selected from the group consisting of polyethylene, polypropylene, polystyrene, polybicycle[2,2,l]-heptene-2 and rubber.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Inorganic Fibers (AREA)
  • Artificial Filaments (AREA)
US00137976A 1970-05-19 1971-04-27 Process for producing carbon fibres Expired - Lifetime US3784679A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
FR7018171A FR2087413A5 (ja) 1970-05-19 1970-05-19

Publications (1)

Publication Number Publication Date
US3784679A true US3784679A (en) 1974-01-08

Family

ID=9055708

Family Applications (1)

Application Number Title Priority Date Filing Date
US00137976A Expired - Lifetime US3784679A (en) 1970-05-19 1971-04-27 Process for producing carbon fibres

Country Status (11)

Country Link
US (1) US3784679A (ja)
JP (1) JPS5040170B1 (ja)
BE (1) BE766992A (ja)
CA (1) CA958176A (ja)
CH (1) CH526467A (ja)
DE (1) DE2124636C3 (ja)
FR (1) FR2087413A5 (ja)
GB (1) GB1340099A (ja)
IT (1) IT939003B (ja)
LU (1) LU63163A1 (ja)
NL (1) NL7106217A (ja)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3852428A (en) * 1970-09-08 1974-12-03 Coal Industry Patents Ltd Manufacture of carbon fibres
US3903220A (en) * 1972-12-04 1975-09-02 Carborundum Co Method for producing carbon fibers
US3966887A (en) * 1971-11-08 1976-06-29 Charbonnages De France Process for production of carbon fibers and the resultant fibers
US4020145A (en) * 1973-01-18 1977-04-26 Celanese Corporation Carbon fiber production
US4070446A (en) * 1973-02-01 1978-01-24 Sumitomo Chemical Company, Limited Process for production of carbon fiber
DE3238849A1 (de) * 1981-10-23 1983-05-05 Nippon Oil Co., Ltd., Tokyo Ausgangspeche fuer kohlenstoffasern
US4460454A (en) * 1981-07-10 1984-07-17 Mitsubishi Oil Co., Ltd. Process for producing pitch for using as raw material for carbon fibers
US4793912A (en) * 1986-06-02 1988-12-27 Mitsubishi Oil Co., Ltd. Process for producing a pitch having a low softening point
US4801372A (en) * 1985-10-02 1989-01-31 Mitsubishi Oil Co., Ltd. Optically anisotropic pitch
US4902492A (en) * 1987-10-28 1990-02-20 Rutgerswerke Ag Novel spinning method
US5308598A (en) * 1990-02-01 1994-05-03 E. I. Du Pont De Nemours And Company Plexifilamentary fibers from pitch

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3037829C2 (de) * 1980-10-07 1983-08-25 Rütgerswerke AG, 6000 Frankfurt Verfahren zur Herstellung modifizierter Peche und niedrigsiedender Aromaten oder Olefine und Verwendung dieser Peche

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3852428A (en) * 1970-09-08 1974-12-03 Coal Industry Patents Ltd Manufacture of carbon fibres
US3966887A (en) * 1971-11-08 1976-06-29 Charbonnages De France Process for production of carbon fibers and the resultant fibers
US3903220A (en) * 1972-12-04 1975-09-02 Carborundum Co Method for producing carbon fibers
US4020145A (en) * 1973-01-18 1977-04-26 Celanese Corporation Carbon fiber production
US4070446A (en) * 1973-02-01 1978-01-24 Sumitomo Chemical Company, Limited Process for production of carbon fiber
US4460454A (en) * 1981-07-10 1984-07-17 Mitsubishi Oil Co., Ltd. Process for producing pitch for using as raw material for carbon fibers
DE3238849A1 (de) * 1981-10-23 1983-05-05 Nippon Oil Co., Ltd., Tokyo Ausgangspeche fuer kohlenstoffasern
US4440624A (en) * 1981-10-23 1984-04-03 Nippon Oil Co., Ltd. Starting pitches for carbon fibers
US4801372A (en) * 1985-10-02 1989-01-31 Mitsubishi Oil Co., Ltd. Optically anisotropic pitch
US4793912A (en) * 1986-06-02 1988-12-27 Mitsubishi Oil Co., Ltd. Process for producing a pitch having a low softening point
US4902492A (en) * 1987-10-28 1990-02-20 Rutgerswerke Ag Novel spinning method
US5308598A (en) * 1990-02-01 1994-05-03 E. I. Du Pont De Nemours And Company Plexifilamentary fibers from pitch

Also Published As

Publication number Publication date
CA958176A (en) 1974-11-26
IT939003B (it) 1973-02-10
NL7106217A (ja) 1971-11-23
DE2124636C3 (de) 1979-02-22
DE2124636B2 (de) 1978-06-29
LU63163A1 (ja) 1972-07-26
JPS5040170B1 (ja) 1975-12-22
FR2087413A5 (ja) 1971-12-31
CH526467A (fr) 1972-08-15
DE2124636A1 (de) 1972-11-02
GB1340099A (en) 1973-12-05
BE766992A (fr) 1971-10-01

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