US3654781A - Apparatus for the continuous extraction of water from flat material - Google Patents
Apparatus for the continuous extraction of water from flat material Download PDFInfo
- Publication number
- US3654781A US3654781A US25415A US3654781DA US3654781A US 3654781 A US3654781 A US 3654781A US 25415 A US25415 A US 25415A US 3654781D A US3654781D A US 3654781DA US 3654781 A US3654781 A US 3654781A
- Authority
- US
- United States
- Prior art keywords
- drum
- belt
- rollers
- compression
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000463 material Substances 0.000 title claims abstract description 59
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 31
- 238000000605 extraction Methods 0.000 title claims abstract description 8
- 239000010985 leather Substances 0.000 claims abstract description 16
- 230000006835 compression Effects 0.000 claims description 16
- 238000007906 compression Methods 0.000 claims description 16
- 230000002745 absorbent Effects 0.000 claims description 8
- 239000002250 absorbent Substances 0.000 claims description 8
- 230000007246 mechanism Effects 0.000 claims description 6
- 238000001035 drying Methods 0.000 description 4
- 239000004744 fabric Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 240000000491 Corchorus aestuans Species 0.000 description 2
- 235000011777 Corchorus aestuans Nutrition 0.000 description 2
- 235000010862 Corchorus capsularis Nutrition 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000002036 drum drying Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 230000004323 axial length Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000005923 long-lasting effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000002352 surface water Substances 0.000 description 1
- 238000003809 water extraction Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14B—MECHANICAL TREATMENT OR PROCESSING OF SKINS, HIDES OR LEATHER IN GENERAL; PELT-SHEARING MACHINES; INTESTINE-SPLITTING MACHINES
- C14B1/00—Manufacture of leather; Machines or devices therefor
- C14B1/26—Leather tensioning or stretching frames; Stretching-machines; Setting-out boards; Pasting boards
-
- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14B—MECHANICAL TREATMENT OR PROCESSING OF SKINS, HIDES OR LEATHER IN GENERAL; PELT-SHEARING MACHINES; INTESTINE-SPLITTING MACHINES
- C14B2700/00—Mechanical treatment or processing of skins, hides or leather in general; Pelt-shearing machines; Making driving belts; Machines for splitting intestines
- C14B2700/07—Leather tensioning or stretching frames; Stretching-machines; Setting-out boards; Pasting boards; Fastening devices; Drying of leather
Definitions
- ABSTRACT Apparatus for the continuous extraction of water from flat material such as leather comprising a drum and at least one counter pressure roller contiguous therewith.
- a permeable belt is arranged to run between the rollers to carry the material in contact with the surface of the drum.
- the rollers are angularly positionable about the periphery of the drum, and the belt is adjustable in its envelopment of the drum.
- the present invention relates to apparatus for the continuous extraction of water from flat material and in particular leather.
- the tanning and drying steps cause the resultant leather to become saturated with water which before any subsequent operation must be drained and at least 40 percent of its moisture extracted. This may be accomplished through a variety of techniques whereby the surface water and the water retained by capillary action is removed from the leather. Small pieces of leather may be merely squeezed to obtain the above result, however, for large pieces of leather mechanical extracting means must be employed.
- the material is pressed between a pair of hydraulic or screw actuated plates.
- This technique is effective in batch operation but it requires an unnecessarily long working time and because the leather is not perfectly uniform, the efficient extraction of the water is difficult.
- a rotary drum drying press is much faster and is capable of continuous operation.
- the material is passed through a pair of opposed drum rollers pressed against each other.
- Certain drawbacks occur.
- An unusually high pressure is generally required to be exerted on the drums in order to remove the water within the interval of travel between them. This requires not only the great application of mechanical force upon the rollers but a high energy input to cause rotation of the drums.
- the material is not uniform in thickness, great care and attention must be paid to the insertion of the leather between the drums.
- An endless supporting band is sometimes provided to support the material as it enters and passes between the rolling drums.
- This technique is effective in holding the material but requires a rather expensive band which is made from a felt material which must be carefully maintained during operation against tearing or other damage.
- a felt band because of its stiffness, thickness and low porosity does not extract water from the leather at high speeds and with the use of such bands the apparatus must be run slower than usual. This reduction in the overall efficiency of the apparatus is often compensated by enlarging the active drying drum as well as other components of the machine to create a longer pressing interval. As a consequence the machine becomes more costly and complex.
- An endless water permeable belt adapted to support the material contiguous to the surface of the drum is arranged to run between the drum and cooperating rollers.
- the belt is provided with supporting idler rollers which are adjustable relative to the drum so that the belt may be caused to variably envelop the outer surface of the drum, thereby the length of the time the material is pressed between the drum can be predetermined.
- each of the drums and the rollers are covered with a absorbent material such as a felt cloth or jute cover.
- FIGURE represents a schematic view in side elevation of a drum type water extracting device embodying the principles of the present invention.
- the apparatus comprises a rotary drum 1 of relatively large diameter which is freely mounted about an axle 2. Beneath the drum 1 are located a pair of counter pressure rollers 3 and 4, of smaller diameter. Each of the counter rollers 3 and 4 are arranged on their own axles 5 and 6 respectively which are connected to the axle 2 of the drum 1 by an inwardly directed constantly acting resilient actuator 7.
- the actuator 7 may be mechanical, hydraulic or pneumatic devices of a conventional nature providing a radially inwardly pulling force on the counter rollers 3 and 4 directed toward the center of the drum 1 which in operation may be somewhere between 10-150 Kp/cm.
- the actuators 7 are provided with self-regulating devices so that the rollers 3 and 4 may accommodate varying thicknesses of material between them and the drum 1 while constantly maintaining the inward pressure at a sufficient level to efficiently extract the water.
- the actuators 7 and the connecting rods, between the axle 2 and the roller axles 5 and 6, are adjustable angularly with respect to each other. That is, they are conventionally mounted to the axle 2 so that they can be arcuately moved, through an angle a, about the outer periphery of the drum surface. In this manner the pressure area between the respective rollers 3 and 4 and the active drum 1 can be selectively defined and predetermined.
- Both the drum 1 and the counter rollers 3 and 4 are covered with an absorbent material 8 such as a felt cloth or jute covering. It is preferred that these coverings be in the nature of absorbent pads which when compressed act to withdraw the moisture retained within the leather. In this manner the drum 1 and the rollers 3 and 4 can be adapted to act both to squeeze and to suck out the water during travel of the material between it.
- an absorbent material 8 such as a felt cloth or jute covering. It is preferred that these coverings be in the nature of absorbent pads which when compressed act to withdraw the moisture retained within the leather. In this manner the drum 1 and the rollers 3 and 4 can be adapted to act both to squeeze and to suck out the water during travel of the material between it.
- a water permeable endless band 9 Located to run between the drum 1 and the counter rollers 3 and 4 is a water permeable endless band 9.
- the band which is preferably permeable can be made of a strong woven or knit cloth, or of a metal sheet having holes or of a cloth or metal screen. Plastic material may also be used.
- the band 9 is carried at either end over driving wheels 10 and over intermediate idler wheels 11 positioned on either side of the drum 1.
- the idler wheels 11 are mounted on a conventional shaft and individually adjustable frame housings so as to be movable radially, inwardly and outwardly of the axle 2 of the drum 1 as well as in a direction parallel to a tangent to the surface of the drum 1.
- the idler wheels 11 may be selectively positioned about the drum so as to lengthen the contiguous portions of the upper surface of the belt 9 and the surface of the drum 1, or to vary the envelopment of the band 9 about the drum 1, as may be seen from the dotted line position shown in the Figure.
- the drive wheels are connected in conventional fashion to suitable means including a motor and gearing mechanism so that they can be driven in unison or individually to carry the belt in the direction shown by arrow A.
- suitable means including a motor and gearing mechanism so that they can be driven in unison or individually to carry the belt in the direction shown by arrow A.
- the return portion of the belt 9 preferably passes in contact with the lower tangential edge of the counter rollers 3 and 4 as clearly seen in the Figure.
- the drive mechanism for the wheels 10 are also provided with adjustable control mechanisms so that the speed of the belt 9 can be increased or decreased as desired. Suitable interlocking mechanisms and automatic control systems between the drive means and the pressure actuators 7 may also be provided.
- the belt 9 serves as a stretcher and carrier for the flat material 12 which, for preferable use of this apparatus, is leather.
- the material is conventionally withdrawn from the water tanning or drying bath and rolled on to the upper surface of the belt 9 where it may be suitably flattened and stretched.
- the belt 9 is moved in the direction of arrow A the material is carried into contact with the drum 1 and subsequently is pressed between the drum and the counter pressure rollers 3 and 4. Because of the structure of the belt the material moves in a secure and continuous path and is carried without any stress on the material (i.e., in a loose and slack condition) into the pressure contact area and in the manner as it was initially laid on the belt.
- the belt 9 further functions to rotate the drums 1 and the counter pressure rollers 3 and 4 in the direction of the arrows B. Consequently separate drive means for the drum and/or counter rollers 3 and 4 are unnecessary although if desired they may be used.
- the curved or convex face of the drum 1 when combined with the approaching belt 9, as positioned by the idler roller 1] establishes an advantageous condition for the smooth and soft entry of the flat material into the pressure area between the drum 1 and the pressure roller 3 preventing creasing of the flat leather material and maintain the material in stretched condition during the entire water extraction process. It is preferred that the force between the counter roller 3 and the drum 1 be maintained at such a degree as to permit the free passage of the material even though water is pressed from it.
- the material passes from the roller 3, while still in contact with the drum 1, into the pressure area between the counter roller 4 and the drum 1. It is preferred that the pressure between the counter roller 4 and the drum 1 be maintained at a level substantially higher than that maintained at the initial pressure area between the counter roller 3 and the drum 1. This can be done because by the time the material reaches the area of counter roller 4 it has already been somewhat flattened and somewhat relieved of a large portion of the water so that a higher degree of pressure may be exerted upon it without fear of creasing or dislodging its position on the belt 9. After the material passes the pressure area of counter roller 4, it continues pressed along the surface of drum 1, being held there by the belt 9. This continues until the material moves over the exiting roller 11.
- the speed at which it moves and the pressures of the counter rollers 3 and 4 the maximum amount of water may be extracted from the material in the shortest amount of time. It has been found under numerous occasions that the speed of the drum 1 (that is, the speed at which the operation can be accomplished) can be anywhere between 5-30 m per minute for most leather goods.
- the water is extracted from the material primarily by the pressure of the counter rollers 3 and 4 against the main active drum 1, escaping through the holes in the permeable belt 9.
- the use of a permeable strong and durable belt rather than an absorbent felt belt is advantageous, since it will, by itself, readily support the material and can be adapted so that it too acts to compress the material against the surface of drum 1.
- Water also runs over the edges of the belt 9 and accumulates below the apparatus for discharge out of a suitable outlet.
- the absorbent pad 8 located both about the drum 1 and the counter rollers 3 and 4 also act to absorb by capillary action moisture which lies on or rises to the surface of the material. This effect is enhanced by arranging the idler roller 11 on the exit side of the drum I in such a position that the belt 9 maintains a maximum contiguous length with the drum 1 increasing the effective length the absorbent pad 8 on the drum 1 is maintained against the material 12.
- An additional advantage lies in the fact that the resilient connecting means between the axle hub 2 and the axles 5 and 6 are angularly positionable about the center of the drum 1 so that the counter rollers 3 and 4 may be spaced at selective positions about the periphery of the drum 1. In this manner they may be spaced from each other a more or less distance, enabling the contact surface between the belt 9 and the drum 1 and consequently the length of the arc during which the material 12 is compressed between the belt 9 and the surface of the drum 1 to be lengthened or shortened, as desired.
- FIGURE drawn in schematic form.
- This FIGURE omits from its conventional construction details such as the mounting of the wheels 10 and as well as their aforementioned drive means.
- the drum 1 it has been noted, is of a large diameter, and it may be of an axial length chosen to accommodate particular material or of a size capable of accommodating a variety of materials. Its mounting details and those of the counter rollers are also omitted. It will thus be apparent that various structural details may be employed in the present invention and that various and numerous modifications may be made to them. It is accordingly the intention of this disclosure to be illustrative only of the principles of the invention and not limiting in any manner.
- Apparatus for the continuous extraction of water from flat materials such as leather comprising a drum and at least one compression roler arranged contiguous to the drum, an endless water permeable belt supporting said material on its upper surface, said belt being arranged to run between said drum and said roller so as to compress the material between said drum and said belt, idler rollers supporting said belt in contiguous contact with a portion of the periphery of said drum, said idler rollers being selectively adjustable relation the exterior of said drum so as to vary the length of the contiguous'portion of said belt and thereby the length of time said material is located therebetween.
- radial biasing means comprises variable resilient mechanism whereby the force exerted between each compression roller and the drum may be preselected.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Treatment Of Fiber Materials (AREA)
- Drying Of Solid Materials (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CS272769 | 1969-04-17 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3654781A true US3654781A (en) | 1972-04-11 |
Family
ID=5365176
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US25415A Expired - Lifetime US3654781A (en) | 1969-04-17 | 1970-04-03 | Apparatus for the continuous extraction of water from flat material |
Country Status (5)
Country | Link |
---|---|
US (1) | US3654781A (fr) |
AT (1) | AT300171B (fr) |
DE (1) | DE2010823A1 (fr) |
FR (1) | FR2045387A5 (fr) |
NL (1) | NL7003927A (fr) |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2322201A1 (fr) * | 1975-08-30 | 1977-03-25 | Dokoupil Jiri | Procede et dispositif pour essorer le cuir |
US4111013A (en) * | 1977-07-05 | 1978-09-05 | Northern Conveyor & Manufacturing Corp. | Method of and machine for removing oil from animal hides |
US4425842A (en) | 1981-05-01 | 1984-01-17 | Cotton Incorporated | High expression squeeze roll liquor extraction of nonwoven batts |
US4434633A (en) | 1981-05-01 | 1984-03-06 | Cotton Incorporated | High expression squeeze roll liquor extraction of nonwoven batts |
US4455845A (en) * | 1981-02-05 | 1984-06-26 | Eduard Kusters Maschinenfabrik | Apparatus for forming patterns in materials such as textile goods |
US4888966A (en) * | 1987-08-12 | 1989-12-26 | Maschinenfabrik Moenus-Turner Gmbh | Throughfeed sammying press |
US6854301B1 (en) * | 2004-04-13 | 2005-02-15 | Albany International Corp. | Extended nip press for the leather industry |
IT202000003053A1 (it) * | 2020-02-17 | 2021-08-17 | Bergi S P A | Macchina alternativa a rulli per la lavorazione delle pelli |
US20230019709A1 (en) * | 2019-12-20 | 2023-01-19 | Rotacoat S.R.L. | Roller leather finishing machine |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3831087A1 (de) * | 1988-09-13 | 1990-03-22 | Moenus Turner Maschf | Lederbearbeitungsvorrichtung |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US77861A (en) * | 1868-05-12 | -peters | ||
US598456A (en) * | 1898-02-01 | Cider-press | ||
US619614A (en) * | 1899-02-14 | Method of and machine for expressing moisture from leather | ||
US761878A (en) * | 1903-05-11 | 1904-06-07 | Mortimer E Cooley | Vacuum-wringer. |
US2365658A (en) * | 1939-06-20 | 1944-12-19 | American Voith Contact Co Inc | Apparatus for the removal of water, liquors, or other liquids from soaked masses of fibrous materials |
US3198695A (en) * | 1963-02-14 | 1965-08-03 | Beloit Corp | Grooved press roll assemblies with a yankee drier |
-
1970
- 1970-03-07 DE DE19702010823 patent/DE2010823A1/de active Pending
- 1970-03-19 NL NL7003927A patent/NL7003927A/xx unknown
- 1970-04-03 US US25415A patent/US3654781A/en not_active Expired - Lifetime
- 1970-04-16 AT AT346770A patent/AT300171B/de not_active IP Right Cessation
- 1970-04-17 FR FR7013949A patent/FR2045387A5/fr not_active Expired
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US77861A (en) * | 1868-05-12 | -peters | ||
US598456A (en) * | 1898-02-01 | Cider-press | ||
US619614A (en) * | 1899-02-14 | Method of and machine for expressing moisture from leather | ||
US761878A (en) * | 1903-05-11 | 1904-06-07 | Mortimer E Cooley | Vacuum-wringer. |
US2365658A (en) * | 1939-06-20 | 1944-12-19 | American Voith Contact Co Inc | Apparatus for the removal of water, liquors, or other liquids from soaked masses of fibrous materials |
US3198695A (en) * | 1963-02-14 | 1965-08-03 | Beloit Corp | Grooved press roll assemblies with a yankee drier |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2322201A1 (fr) * | 1975-08-30 | 1977-03-25 | Dokoupil Jiri | Procede et dispositif pour essorer le cuir |
US4055059A (en) * | 1975-08-30 | 1977-10-25 | Jiri Dokoupil | Methods and apparatus for dewatering leather |
US4111013A (en) * | 1977-07-05 | 1978-09-05 | Northern Conveyor & Manufacturing Corp. | Method of and machine for removing oil from animal hides |
US4455845A (en) * | 1981-02-05 | 1984-06-26 | Eduard Kusters Maschinenfabrik | Apparatus for forming patterns in materials such as textile goods |
US4425842A (en) | 1981-05-01 | 1984-01-17 | Cotton Incorporated | High expression squeeze roll liquor extraction of nonwoven batts |
US4434633A (en) | 1981-05-01 | 1984-03-06 | Cotton Incorporated | High expression squeeze roll liquor extraction of nonwoven batts |
US4888966A (en) * | 1987-08-12 | 1989-12-26 | Maschinenfabrik Moenus-Turner Gmbh | Throughfeed sammying press |
US6854301B1 (en) * | 2004-04-13 | 2005-02-15 | Albany International Corp. | Extended nip press for the leather industry |
US20230019709A1 (en) * | 2019-12-20 | 2023-01-19 | Rotacoat S.R.L. | Roller leather finishing machine |
US11925955B2 (en) * | 2019-12-20 | 2024-03-12 | Rotacoat S.R.L. | Roller leather finishing machine |
IT202000003053A1 (it) * | 2020-02-17 | 2021-08-17 | Bergi S P A | Macchina alternativa a rulli per la lavorazione delle pelli |
Also Published As
Publication number | Publication date |
---|---|
AT300171B (de) | 1972-07-10 |
NL7003927A (fr) | 1970-10-20 |
DE2010823A1 (de) | 1970-11-05 |
FR2045387A5 (fr) | 1971-02-26 |
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