US3651139A - Spray-dried agent for finishing textiles - Google Patents
Spray-dried agent for finishing textiles Download PDFInfo
- Publication number
- US3651139A US3651139A US675013A US3651139DA US3651139A US 3651139 A US3651139 A US 3651139A US 675013 A US675013 A US 675013A US 3651139D A US3651139D A US 3651139DA US 3651139 A US3651139 A US 3651139A
- Authority
- US
- United States
- Prior art keywords
- spray
- urea
- water
- dried
- formaldehyde
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000004753 textile Substances 0.000 title description 2
- 239000003795 chemical substances by application Substances 0.000 abstract description 30
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 abstract description 24
- 239000004202 carbamide Substances 0.000 abstract description 24
- OKKJLVBELUTLKV-UHFFFAOYSA-N methanol Natural products OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 abstract description 11
- 238000009988 textile finishing Methods 0.000 abstract description 9
- -1 METHYLOL COMPOUND Chemical class 0.000 abstract description 8
- 150000002391 heterocyclic compounds Chemical class 0.000 abstract description 4
- 239000003381 stabilizer Substances 0.000 abstract description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 44
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 26
- 239000000126 substance Substances 0.000 description 15
- 239000000047 product Substances 0.000 description 13
- 238000001694 spray drying Methods 0.000 description 12
- 239000013078 crystal Substances 0.000 description 10
- 239000007787 solid Substances 0.000 description 10
- 239000000470 constituent Substances 0.000 description 9
- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 description 9
- 125000004432 carbon atom Chemical group C* 0.000 description 8
- VGGLHLAESQEWCR-UHFFFAOYSA-N N-(hydroxymethyl)urea Chemical compound NC(=O)NCO VGGLHLAESQEWCR-UHFFFAOYSA-N 0.000 description 7
- 239000007864 aqueous solution Substances 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 239000002002 slurry Substances 0.000 description 6
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 5
- 239000007921 spray Substances 0.000 description 5
- 125000002947 alkylene group Chemical group 0.000 description 4
- 239000007795 chemical reaction product Substances 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 239000011541 reaction mixture Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 125000003545 alkoxy group Chemical group 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- QUBQYFYWUJJAAK-UHFFFAOYSA-N oxymethurea Chemical compound OCNC(=O)NCO QUBQYFYWUJJAAK-UHFFFAOYSA-N 0.000 description 3
- 229950005308 oxymethurea Drugs 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 239000007900 aqueous suspension Substances 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 239000008098 formaldehyde solution Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- PJEXUIKBGBSHBS-UHFFFAOYSA-N 1-(hydroxymethyl)pyrrolidin-2-one Chemical compound OCN1CCCC1=O PJEXUIKBGBSHBS-UHFFFAOYSA-N 0.000 description 1
- IZXIZTKNFFYFOF-UHFFFAOYSA-N 2-Oxazolidone Chemical compound O=C1NCCO1 IZXIZTKNFFYFOF-UHFFFAOYSA-N 0.000 description 1
- NNTWKXKLHMTGBU-UHFFFAOYSA-N 4,5-dihydroxyimidazolidin-2-one Chemical compound OC1NC(=O)NC1O NNTWKXKLHMTGBU-UHFFFAOYSA-N 0.000 description 1
- UEEJHVSXFDXPFK-UHFFFAOYSA-O N-dimethylethanolamine Chemical compound C[NH+](C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-O 0.000 description 1
- OPKOKAMJFNKNAS-UHFFFAOYSA-N N-methylethanolamine Chemical compound CNCCO OPKOKAMJFNKNAS-UHFFFAOYSA-N 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 125000004029 hydroxymethyl group Chemical group [H]OC([H])([H])* 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 150000007530 organic bases Chemical class 0.000 description 1
- 239000008247 solid mixture Substances 0.000 description 1
- 239000011550 stock solution Substances 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/39—Aldehyde resins; Ketone resins; Polyacetals
- D06M15/423—Amino-aldehyde resins
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C273/00—Preparation of urea or its derivatives, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups
- C07C273/18—Preparation of urea or its derivatives, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups of substituted ureas
- C07C273/189—Purification, separation, stabilisation, use of additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
- D06M13/35—Heterocyclic compounds
Definitions
- methylol compounds of urea may be used as agents for textile finishing, particularly for creaseresist finishing and shrink-resist finishing of textiles which consist of or contain cellulose.
- Monomethylolurea can also be prepared in solid form, but like dimethylolurea it has in adequate stability in storage.
- textile finishing agents which may have been spray-dried and which are solid mixtures containing a maximum of 0.3% by weight of free formaldehyde, contain urea and/or monomethylolurea and dimethylolurea in such amounts that the molar ratio of free and combined urea to combined formaldehyde is from 121.4 to 1:1.85, have much better watersolubility and stability than the abovementioned agents.
- these agents may be stored satisfactorily even under unfavorable conditions, however, it is sometimes desirable to further improve their stability in the solid condition.
- a spray-dried textile finishing agent containing as active component at least one methylol compound of urea is superior to all the abovementioned agents of this type in storage stability when it contains 2 to 8%, preferably 3 to 6%, by weight (with reference to the methylol compounds of urea) of at least one substance having the general formula:
- ZC O iZ-IC in which Z denotes one of the radicals NH and N(CH OH), X denotes one of the radicals NH, N(CH OH)-, CH and 0- and Y denotes a 1,2-alkylene radical, 1,3-alkylene radical or 1,4-alkylene radical which may bear hydroxyl groups, alkyl groups and/or alkoxyl groups each bearing up to four carbon atoms as substituents, and not more than 2% by weight of water.
- epsilon-caprolactam and derivatives of the said substances which are wholly or partly substituted by methylol groups, i.e. hydroxymethyl groups, on the nitrogen atoms.
- Substances having the Formula I are contained in the agents according to this invention in amounts of 2 to 8%, preferably 3 to 6%, by Weight with reference to the methylol compounds of urea. They may be added at any time during the production of the agents, particularly prior to or during the spray drying. It is preferable to add them to the aqueous mixture which is to be spray-dried, during or after the reaction of urea with formaldehyde.
- the agent according to this invention may be prepared by conventional methods.
- urea and formaldehyde may be reacted with each other in a molar ratio of 1:1.4 to 1:22 in aqueous solution at a pH value of 6.5 to 9 and at a temperature of up to C. and the reaction product supplied to a spray dryer, the substances having the Formula I being added either during the dissolution of the urea, or after the formaldehyde has been added at any stage of the reaction, or after the reaction is over immediately prior to or during spray drying.
- Urea and formaldehyde are reacted with each other in a molar ratio of 1:1.4 to 1:1.85, preferably 1: 1.55 to 1:1.8, with or without adding the abovementioned amounts of substances having the Formula I, in aqueous solution at a pH value of 6.5 to 8.5, preferably 7.0 to 8.0, and at a temperature of 30 to 40 C. for up to five hours, preferably from half an hour to two hours, the reaction mixture is cooled to 15 to 28 C., stirred for at least 24 hours, preferably for 30 to 70 hours, at the said temperature (the substance having the Formula I being if desired added at this point and not earlier) and the resultant crystal slurry is subjected to spray drying.
- an alkaline-reacting substance is used; medium-strength organic bases are particularly suitable for this purpose because when the'y are used end products are obtained which are particularly stable in storage.
- bases are: low molecular weight alkanolamines, particularly those having up to six carbon atoms in the molecule, such as triethanolamine, diethanolamine, N-methylethanolamine and N-dimethylethanolamine.
- the crystal slurry intended for spray drying prefferably has a dry residue of at least 30% by weight.
- Products having particularly good stability in storage are obtained from crystal pastes having a dry residue of 40 to 50% by weight; these pastes can also be easily conveyed and atomized.
- the production of the crystal pastes may be carried out batchwise or continuously for example in a cascade of stirred vessels.
- Drying the crystal slurry in order to obtain the end product may be carried out in nozzle or disc spray dryers. It has proved to be particularly advantageous for the inlet temperature of the spray dryer to be from 135 to 170 C., preferably from 140 to 160 C., and for the outlet temperature of the spray dryer to be from 50 to 80 0., preferably from 60 to 75 C. It is advantageous to cool the material discharge from the dryer as quickly as possible to a temperature of 40 C. or less, for example by means of a cooling channel.
- agents according to this invention have much better stability in storage than agents which do not contain substances having Formula I but are otherwise identical. Moreover their aqueous solutions, particularly in concen trated form, have a considerably better storage life; stock solutions of the agents according to this invention may therefore be kept for days without detriment.
- EXAMPLE 1 60 parts of urea is mixed with 40 parts of water and such an amount of 35% aqueous formaldehyde solution is added thereto that the molar ratio of urea to formaldehyde is 1:17 A solution having a substance content of 45% is obtained. Half of the mixture has 6% of pyrrolidone-2 added to it with reference to the substance contained in the solution. Both halves are adjusted to a pH value of 7.5 to 7.7 with triethanolamine, condensed for two hours at 35 C. and then allowed to crystallize while being stirred for sevent'y hours at 21 to 25 C. The crystal slurries obtained are spray-dried, the inlet temperature of the dryer being 150 C. and the outlet temperature being 70 C. The powder obtained contains 1.2% of water in the case of the product free from pyrrolidone and 1.4% of water in the case of the product containing pyrrolidone according to the invention.
- Both products dissolve in water without any residue immediately after their production. They are then stored for forty days at 40 C. After this period, the agent according to the invention contains 0.16% of constituents which are insoluble in water while the agent free from pyrrolidone contains 1% of constituents which are insoluble in water.
- EXAMPLE 2 60 parts of urea, 40 parts of water and such an amount of 35% aqueous formaldehyde solution are mixed that the molar ratio of urea to formaldehyde is 1:1.75; the mixture is adjusted to a pH value of 7.8 with triethanolamine, condensed for one hour at 35 C. and then allowed to crystallize for sixty-nine hours at 20 to 24 C. while stirring. 2% of pyrrolidone (with reference to the solids contained therein) is added to half of the mixture. One hour later the two halves are spray-dried as described in Example 1.
- the samples which give clear solutions in water and which contain 0.92% of water (product free from pyrrolidone) and 0.84% of water (product according to this invention) are stored for fifty days at 40 C. After this period the agent according to this invention contains 0.4% of constituents which are insoluble in water while the agent free from pyrrolidone contains 1.33% of water-insoluble constituents.
- Example 3 The procedure of Example 2 is followed but omitting pyrrolidone-2 (sample 1). Further samples are prepared in the same way. Samples 2 and 3 have 3% and 5% of imidazolidone-2 added to them prior to condensation and Samples 4 and 5 have 3% and 5% of imidazolidone-2 added to them one hour prior to spray drying. All the samples are free from water-insoluble constituents immediately after the spray drying. They contain the following amounts of water:
- the samples are kept at 40 C. for seven weeks. After this period they contain the following amounts of waterinsoluble constituents.
- the agents according to this invention are therefore more stable in storage than the agent free from additive although they contain more water.
- Example 5 The procedure of Example 2 is followed but omitting the pyrrolidone-2. One-half of the mixture has 6% (with reference to the solids content) of epsilon-caprolactam added to it prior to condensation (Sample 2), while the other half is processed without additive (Sample 1). The samples obtained had the following water contents and,
- EXAMPLE 6 An aqueous solution of urea and formaldehyde (molar ratio 1:1.75, solids content 46%) is adjusted to a pH value of 7.6 with triethanolamine, kept for sixty minutes at 35 C. and then stirred for three days at 22 to 25 C. The aqueous suspension of crystals is divided into four parts. Sample 1 is spray-dried, without adadditive, at a dryer inlet temperature of 150 C.
- Sample 2 is spray-dried under the same conditions after an addition of 6% of hexahydropyrirnidone-Z (with reference to the solids content in the aqueous suspension);
- Sample 3 is spray-dried after an addition of 3% of 4,5-dihydroxyimidazolidone-2; and
- Sample 4 is spray dried after an addition of 4% of N- hydroxymethylpyrrolidone.
- the powders obtained by the spray drying are all soluble in water (140 g./l.) without residue. They have the following properties:
- EXAMPLE 7 1000 parts of a methylolurea spray-dried product prepared by spray drying a 45% aqueous methylolurea paste (which has been prepared by reaction of urea and formaldehyde for two hours in the molar ratio 1:1.75 at 35 C., stirring at room temperature for fifty hours and adjustment to pH 7.5 with triethanolamine (is well mixed with 30 parts of finely powdered imidazolidone-Z. Both the starting product and the mixture are soluble in water without residue. After storage for four weeks at 40 C., the starting product contains 0.6% of water-insoluble constituents while the mixture contains only 0.3%.
- a spray-dried agent for textile finishing having improved stability in storage which consists essentially of:
- component (b) 2 to 8% by weight with reference to component (a) of at least one substance having the formula:
- Z denotes a radical selected from the group consisting of NH and -N(CH OH)--
- X denotes a radical selected from the group consisting of NH, N(CH OH), CH and -O-
- Y denotes a divalent radical selected from the group consisting of alkylene of 2 to 4' carbon atoms and said alkylene substituted by at least one of the radicals: hydroxyl, alkyl having one to four carbon atoms and alkoxyl having one to four carbon atoms, as stabilizer, and
- An agent as claimed in claim 1 which contains 3 to 6% by weight of component (b) with reference to component (a).
- a process for the production of a textile-finishing agent which comprises:
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DEB0089340 | 1966-10-13 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3651139A true US3651139A (en) | 1972-03-21 |
Family
ID=6984735
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US675013A Expired - Lifetime US3651139A (en) | 1966-10-13 | 1967-10-13 | Spray-dried agent for finishing textiles |
Country Status (8)
Country | Link |
---|---|
US (1) | US3651139A (enrdf_load_html_response) |
AT (1) | AT273880B (enrdf_load_html_response) |
BE (1) | BE705052A (enrdf_load_html_response) |
CH (1) | CH479752A (enrdf_load_html_response) |
DE (1) | DE1594916A1 (enrdf_load_html_response) |
GB (1) | GB1192990A (enrdf_load_html_response) |
NL (1) | NL6713955A (enrdf_load_html_response) |
SE (1) | SE317943B (enrdf_load_html_response) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3876458A (en) * | 1970-07-07 | 1975-04-08 | Celanese Corp | Permanent press fabric resin and process therefor |
US3920390A (en) * | 1972-10-07 | 1975-11-18 | Basf Ag | Manufacture of finishing agents for cellulosic textiles |
DE3043570A1 (de) * | 1979-11-26 | 1981-05-27 | Colgate-Palmolive Co., 10022 New York, N.Y. | Dialkylharnstoffe, ihre verwendung als weichmachendeund antistatisch wirkende mittel fuer textilien sowie diese mittel enthaltende wschmittelzusammensetzungen |
US5601621A (en) * | 1992-07-24 | 1997-02-11 | Hoechst Aktiengesellschaft | Process for the production of a fiber material and process for the dyeing of the modified fiber material with anionic textile dyes |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT367445B (de) * | 1980-07-02 | 1982-07-12 | Vianova Kunstharz Ag | Verfahren zur reduzierung der formaldehydemission bei saeurehaertenden lacken auf basis von alkyd-harnstoffharz-kombinationen |
-
1966
- 1966-10-13 DE DE19661594916 patent/DE1594916A1/de active Pending
-
1967
- 1967-10-11 CH CH1415767A patent/CH479752A/de not_active IP Right Cessation
- 1967-10-12 GB GB46579/67A patent/GB1192990A/en not_active Expired
- 1967-10-13 SE SE14067/67A patent/SE317943B/xx unknown
- 1967-10-13 AT AT929367A patent/AT273880B/de active
- 1967-10-13 US US675013A patent/US3651139A/en not_active Expired - Lifetime
- 1967-10-13 BE BE705052D patent/BE705052A/xx unknown
- 1967-10-13 NL NL6713955A patent/NL6713955A/xx unknown
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3876458A (en) * | 1970-07-07 | 1975-04-08 | Celanese Corp | Permanent press fabric resin and process therefor |
US3920390A (en) * | 1972-10-07 | 1975-11-18 | Basf Ag | Manufacture of finishing agents for cellulosic textiles |
DE3043570A1 (de) * | 1979-11-26 | 1981-05-27 | Colgate-Palmolive Co., 10022 New York, N.Y. | Dialkylharnstoffe, ihre verwendung als weichmachendeund antistatisch wirkende mittel fuer textilien sowie diese mittel enthaltende wschmittelzusammensetzungen |
US5601621A (en) * | 1992-07-24 | 1997-02-11 | Hoechst Aktiengesellschaft | Process for the production of a fiber material and process for the dyeing of the modified fiber material with anionic textile dyes |
Also Published As
Publication number | Publication date |
---|---|
GB1192990A (en) | 1970-05-28 |
BE705052A (enrdf_load_html_response) | 1968-04-16 |
CH479752A (de) | 1969-10-15 |
NL6713955A (enrdf_load_html_response) | 1968-04-16 |
SE317943B (enrdf_load_html_response) | 1969-12-01 |
DE1594916A1 (de) | 1969-08-28 |
AT273880B (de) | 1969-08-25 |
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