US3642591A - Electro zinc plating solution - Google Patents
Electro zinc plating solution Download PDFInfo
- Publication number
- US3642591A US3642591A US17978A US3642591DA US3642591A US 3642591 A US3642591 A US 3642591A US 17978 A US17978 A US 17978A US 3642591D A US3642591D A US 3642591DA US 3642591 A US3642591 A US 3642591A
- Authority
- US
- United States
- Prior art keywords
- zinc
- salt
- gram
- solution
- polyhydroxy
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 title claims abstract description 52
- 229910052725 zinc Inorganic materials 0.000 title claims abstract description 52
- 239000011701 zinc Substances 0.000 title claims abstract description 52
- 238000007747 plating Methods 0.000 title abstract description 11
- 150000003839 salts Chemical class 0.000 claims abstract description 20
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000004327 boric acid Substances 0.000 claims abstract description 17
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 claims abstract description 14
- 238000009713 electroplating Methods 0.000 claims description 17
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 13
- AEQDJSLRWYMAQI-UHFFFAOYSA-N 2,3,9,10-tetramethoxy-6,8,13,13a-tetrahydro-5H-isoquinolino[2,1-b]isoquinoline Chemical compound C1CN2CC(C(=C(OC)C=C3)OC)=C3CC2C2=C1C=C(OC)C(OC)=C2 AEQDJSLRWYMAQI-UHFFFAOYSA-N 0.000 claims description 3
- 239000000176 sodium gluconate Substances 0.000 claims description 3
- 235000012207 sodium gluconate Nutrition 0.000 claims description 3
- 229940005574 sodium gluconate Drugs 0.000 claims description 3
- FMYOMWCQJXWGEN-UHFFFAOYSA-M sodium;2,3,4,5,6,7-hexahydroxyheptanoate Chemical compound [Na+].OCC(O)C(O)C(O)C(O)C(O)C([O-])=O FMYOMWCQJXWGEN-UHFFFAOYSA-M 0.000 claims description 3
- 229920001273 Polyhydroxy acid Polymers 0.000 abstract description 6
- 150000003751 zinc Chemical class 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 7
- 239000000203 mixture Substances 0.000 description 5
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 4
- HUMNYLRZRPPJDN-UHFFFAOYSA-N benzaldehyde Chemical compound O=CC1=CC=CC=C1 HUMNYLRZRPPJDN-UHFFFAOYSA-N 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- WJUFSDZVCOTFON-UHFFFAOYSA-N veratraldehyde Chemical compound COC1=CC=C(C=O)C=C1OC WJUFSDZVCOTFON-UHFFFAOYSA-N 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- -1 ZnO Chemical class 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 150000001450 anions Chemical class 0.000 description 3
- 238000005238 degreasing Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 150000001299 aldehydes Chemical class 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- QNGNSVIICDLXHT-UHFFFAOYSA-N para-ethylbenzaldehyde Natural products CCC1=CC=C(C=O)C=C1 QNGNSVIICDLXHT-UHFFFAOYSA-N 0.000 description 2
- 229910052938 sodium sulfate Inorganic materials 0.000 description 2
- 235000011152 sodium sulphate Nutrition 0.000 description 2
- 150000003752 zinc compounds Chemical class 0.000 description 2
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 2
- 239000011686 zinc sulphate Substances 0.000 description 2
- 235000009529 zinc sulphate Nutrition 0.000 description 2
- 108010010803 Gelatin Proteins 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010494 dissociation reaction Methods 0.000 description 1
- 230000005593 dissociations Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000005246 galvanizing Methods 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 231100000086 high toxicity Toxicity 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910017053 inorganic salt Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- SATCULPHIDQDRE-UHFFFAOYSA-N piperonal Chemical compound O=CC1=CC=C2OCOC2=C1 SATCULPHIDQDRE-UHFFFAOYSA-N 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 229910021653 sulphate ion Inorganic materials 0.000 description 1
- 239000001117 sulphuric acid Substances 0.000 description 1
- 235000011149 sulphuric acid Nutrition 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- MWOOGOJBHIARFG-UHFFFAOYSA-N vanillin Chemical compound COC1=CC(C=O)=CC=C1O MWOOGOJBHIARFG-UHFFFAOYSA-N 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/22—Electroplating: Baths therefor from solutions of zinc
Definitions
- gelatin 3,4-methylene-dioxy-benzaldehyde (piperonal), 4- hydroxy-3-methoxy-benzaldehyde (vanillin), 3,4-dimethoxybenzaldehyde (veratraldehyde), protein decomposition products, and the like.
- the metal to be zinc plated Prior to the electro zinc plating process taking place, the metal to be zinc plated is usually subjected to such pretreatments as degreasing.
- a common pretreatment is for instance degreasing in organic solvents, followed by degreasing in an alkaline medium, which may be carried out electrolytically, if necessary. After rinsing with water and pickling with hydrochloric acid, there is another rinsing with water. This is followed by the zinc plating process. After this, the metal is usually passivated. Examples of conventional passivating liquids are (all per litre ofsolution):
- the temperature is somewhere between 10 and 80 C. and the dipping time between I5 and I seconds.
- the material is passivated to give extra protection against corrosion and to provide a basis for a finish such as the application of a lacquer.
- Electro zinc plating is carried out mainly either in revolving drums or in stationary containers.
- the solution in the first case the solution is automatically shaken, which is essential to prevent stationary solution can be agitated for instance by means of air.
- the current density on the objects to be zinc plated is also according to the present method between about 0.1 and l0 amperes per dmI; it is usually between about 3 and 6 amperes per dm.
- the temperature is not so very important for the present method.
- the solution is an aqueous liquid, which means that it always remains above its solidification point and, reasons, below its boiling point. In practice, the temperature will be somewhere between 20 and 80 C. It is true that at a higher temperature the electric conductivity of the solution increases and the efficiency improves, but at a lower temperature the brightness of the galvanized product is generally slightly better. The choice is therefore a matter of practice rather than theory.
- the applied zinc coat is equally thick everywhere; the I degree of difference is referred to as variance.
- the electroplating solution per litre of the bath must also contain 0.05 to 0.8 gram-atom zinc, a polyhydroxy acid or a salt thereof, as well as boric acid and/or borate.
- the molar ratio of zinc content and the polyhydroxy anion should be between about 1:1.3 and 1:22; the molar ratio of polyhydroxy anion to boric anion between about 1:1.8 and 1:22
- lt is known that sometimes a low and sometimes a high zinc content has to be used.
- a low zinc content is considered to exist in a solution with approximately 5 to 25 grams of zinc per litre, and a high zinc content in a solution with approximately 25 to 50 grams of zinc per litre.
- the three-component system which forms the essence of the invention, appears to be best if made up of approximately 2 gram-molecules polyhydroxy acid or a salt thereof, and approximately 4 gram-molecules boric acid and/or borate per gram-atom zinc 10 percent deviation possible).
- these ratios per gramatom zinc are about at 1V2 gram-molecule polyhydroxy acid or a salt thereof and 3 gram-molecules boric acid or borate (10 percent deviation possible).
- the zinc compound which is always necessary in electro zinc plating baths, is usually and also according to the present method zinc sulphate or zinc chloride, but in view of the required pH it still makes no difference whether zinc sulphate and, for instance, sulphuric acid are added as pH controlling agents or another zinc compound such as ZnO, which in this case with H 80. again brings zinc and sulphate ions into the solution anyway.
- Ammonium ions should be avoided; they give less favorable results.
- the drum was placed in a zinc solution of 185 litres, which had the following composition per litre ofsolution:
- aldehyde was added after each drum charge in such a way as to maintain the aldehyde content at about 2 grams per litre.
- Example I was repeated with a solution of the following composition per litre ofsolution:
- the charge was 15 kg. carriage bolts with a total surface of dmf"; the electroplating time was 35 minutes, at a current density of 0.85 amperes per dm. The efficiency was 78 percent and the coat thickness of the zinc after passivating was 5.2 microns.
- the cover of the objects zinc plated in accordance with the invention is excellent, and the throwing power of the solutions in accordance with the invention is good.
- An aqueous electroplating solution comprising about 0.05 to 0.8 gram-atom zinc per litre, polyhydroxy carboxylic acid or a salt thereof, and boric acid or borate, the molar ratio of zinc to polyhydroxy carboxylic acid or salt being from about 121.3 to about 1:2.2 and the molar ratio of polyhydroxy carboxylic acid or salt to boric acid or borate being from about 121.8 to about 122.2, the pH of the solution being at least about 5, and the solution being substantially free ofammonia.
- An aqueous electroplating solution according to claim 1 comprising between 5 and 25 grams per litre zinc, about 2 gram-molecules polyhydroxy carboxylic acid or salt thereof per gram-atom zinc, and about 4 gram-molecules boric acid or borate per gram-atom zinc.
- An aqueous electroplating solution according to claim 1 comprising between 25 and 50 grams per litre zinc, about 1.5 gram-molecules polyhydroxy carboxylic acid or salt thereof per gram-atom zinc, and about 3 gram-molecules boric acid or borate per gram-atom zinc.
- An aqueous electroplating solution according to claim 1 containing from about 1.8 to 2.2 parts boric acid per part polyhydroxy carboxylic acid or salt thereof.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electroplating And Plating Baths Therefor (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL6903711A NL6903711A (sv) | 1969-03-11 | 1969-03-11 | |
DE19702012774 DE2012774C3 (de) | 1970-03-18 | Galvanisches Zinkbad |
Publications (1)
Publication Number | Publication Date |
---|---|
US3642591A true US3642591A (en) | 1972-02-15 |
Family
ID=25758838
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US17978A Expired - Lifetime US3642591A (en) | 1969-03-11 | 1970-03-09 | Electro zinc plating solution |
Country Status (3)
Country | Link |
---|---|
US (1) | US3642591A (sv) |
GB (1) | GB1310163A (sv) |
NL (1) | NL6903711A (sv) |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4070256A (en) * | 1975-06-16 | 1978-01-24 | Minnesota Mining And Manufacturing Company | Acid zinc electroplating bath and process |
US4356067A (en) * | 1979-06-13 | 1982-10-26 | Electrochemical Products, Inc. | Alkaline plating baths and electroplating process |
US4389286A (en) * | 1980-07-17 | 1983-06-21 | Electrochemical Products, Inc. | Alkaline plating baths and electroplating process |
US4417956A (en) * | 1980-07-17 | 1983-11-29 | Electrochemical Products, Inc. | Alkaline plating baths and electroplating process |
EP0101769A1 (en) * | 1982-08-31 | 1984-03-07 | Electrochemical Products, Inc. | Alkaline plating baths & electroplating process |
US6387229B1 (en) | 1999-05-07 | 2002-05-14 | Enthone, Inc. | Alloy plating |
US20050230264A1 (en) * | 2004-04-02 | 2005-10-20 | Richard Lacey | Electroplating solution and method for electroplating |
CN111334832A (zh) * | 2020-04-16 | 2020-06-26 | 常熟风范电力设备股份有限公司 | 一种风电基座耐腐性好的电镀方法 |
US11661666B2 (en) | 2019-10-10 | 2023-05-30 | The Boeing Company | Electrodeposited zinc and iron coatings for corrosion resistance |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB190201688A (en) * | 1902-01-21 | 1902-12-11 | Heinrich Paweck | Improvements in the Electrolytic Separation, Deposit and Refining of Zinc |
US3298938A (en) * | 1963-06-14 | 1967-01-17 | Kyowa Hakko Kogyo Kk | Electrodeposition of zinc |
-
1969
- 1969-03-11 NL NL6903711A patent/NL6903711A/xx unknown
-
1970
- 1970-03-09 US US17978A patent/US3642591A/en not_active Expired - Lifetime
- 1970-03-10 GB GB1146370A patent/GB1310163A/en not_active Expired
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB190201688A (en) * | 1902-01-21 | 1902-12-11 | Heinrich Paweck | Improvements in the Electrolytic Separation, Deposit and Refining of Zinc |
US3298938A (en) * | 1963-06-14 | 1967-01-17 | Kyowa Hakko Kogyo Kk | Electrodeposition of zinc |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4070256A (en) * | 1975-06-16 | 1978-01-24 | Minnesota Mining And Manufacturing Company | Acid zinc electroplating bath and process |
US4356067A (en) * | 1979-06-13 | 1982-10-26 | Electrochemical Products, Inc. | Alkaline plating baths and electroplating process |
US4389286A (en) * | 1980-07-17 | 1983-06-21 | Electrochemical Products, Inc. | Alkaline plating baths and electroplating process |
US4417956A (en) * | 1980-07-17 | 1983-11-29 | Electrochemical Products, Inc. | Alkaline plating baths and electroplating process |
EP0101769A1 (en) * | 1982-08-31 | 1984-03-07 | Electrochemical Products, Inc. | Alkaline plating baths & electroplating process |
US6387229B1 (en) | 1999-05-07 | 2002-05-14 | Enthone, Inc. | Alloy plating |
US20050230264A1 (en) * | 2004-04-02 | 2005-10-20 | Richard Lacey | Electroplating solution and method for electroplating |
US7235165B2 (en) | 2004-04-02 | 2007-06-26 | Richard Lacey | Electroplating solution and method for electroplating |
US11661666B2 (en) | 2019-10-10 | 2023-05-30 | The Boeing Company | Electrodeposited zinc and iron coatings for corrosion resistance |
CN111334832A (zh) * | 2020-04-16 | 2020-06-26 | 常熟风范电力设备股份有限公司 | 一种风电基座耐腐性好的电镀方法 |
Also Published As
Publication number | Publication date |
---|---|
DE2012774A1 (de) | 1971-10-07 |
DE2012774B2 (de) | 1976-01-22 |
NL6903711A (sv) | 1970-09-15 |
GB1310163A (en) | 1973-03-14 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: NEDERLANDSE CENTRALE ORGANISATIE VOOR TOEGEPAST-NA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:NEDERLANDSE ORGANISATIE VOOR TOEGEPAST-NATUURWETENSCHAPPELIJK ONDERZOEK TEN BEHOEVE VAN NIJVERHEID, HANDEL EN VERKEER;REEL/FRAME:003864/0013 Effective date: 19801222 |