US3601318A - Method and apparatus for continuous mixing of liquids - Google Patents
Method and apparatus for continuous mixing of liquids Download PDFInfo
- Publication number
- US3601318A US3601318A US3601318DA US3601318A US 3601318 A US3601318 A US 3601318A US 3601318D A US3601318D A US 3601318DA US 3601318 A US3601318 A US 3601318A
- Authority
- US
- United States
- Prior art keywords
- bore
- throat
- liquid
- process liquid
- feed liquid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000007788 liquid Substances 0.000 title claims abstract description 97
- 238000000034 method Methods 0.000 title claims abstract description 58
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 8
- 238000002347 injection Methods 0.000 claims abstract description 4
- 239000007924 injection Substances 0.000 claims abstract description 4
- 238000007790 scraping Methods 0.000 claims description 2
- 150000003951 lactams Chemical class 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- 239000002253 acid Substances 0.000 description 4
- 230000001351 cycling effect Effects 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 241001550224 Apha Species 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 230000007812 deficiency Effects 0.000 description 3
- 150000002923 oximes Chemical class 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 238000007792 addition Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 230000008707 rearrangement Effects 0.000 description 2
- 239000012088 reference solution Substances 0.000 description 2
- 239000012086 standard solution Substances 0.000 description 2
- 238000006237 Beckmann rearrangement reaction Methods 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- GVPFVAHMJGGAJG-UHFFFAOYSA-L cobalt dichloride Chemical compound [Cl-].[Cl-].[Co+2] GVPFVAHMJGGAJG-UHFFFAOYSA-L 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- -1 cyclic oximes Chemical class 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 229920000137 polyphosphoric acid Polymers 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D201/00—Preparation, separation, purification or stabilisation of unsubstituted lactams
- C07D201/02—Preparation of lactams
- C07D201/04—Preparation of lactams from or via oximes by Beckmann rearrangement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/30—Injector mixers
- B01F25/31—Injector mixers in conduits or tubes through which the main component flows
- B01F25/314—Injector mixers in conduits or tubes through which the main component flows wherein additional components are introduced at the circumference of the conduit
- B01F25/3142—Injector mixers in conduits or tubes through which the main component flows wherein additional components are introduced at the circumference of the conduit the conduit having a plurality of openings in the axial direction or in the circumferential direction
- B01F25/31423—Injector mixers in conduits or tubes through which the main component flows wherein additional components are introduced at the circumference of the conduit the conduit having a plurality of openings in the axial direction or in the circumferential direction with a plurality of perforations in the circumferential direction only and covering the whole circumference
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/8593—Systems
- Y10T137/87571—Multiple inlet with single outlet
- Y10T137/87587—Combining by aspiration
- Y10T137/87619—With selectively operated flow control means in inlet
- Y10T137/87627—Flow control means is located in aspirated fluid inlet
Definitions
- the present invention is directed to an improved mixing device, more specifically, to a mixing device intended for use in situations in which precise control of the ratio of liquids is required and wherein turbulent flow is not feasible.
- Jet mixers for mixing of two or more liquid phases have been known in the art. However, they all suffer from certain very important deficiencies.
- Orifice and whirl mixers are also known in the art. These devices contain various inserts in the mixing tube which cause repeated deflection or velocity change of the liquids flowing. By virtue of causing these changes, the desired mixing is obtained. However, these devices often form stagnant zones wherein no appreciable mixing takes place. Furthermore, their capacity is quite limited due to the necessity to have certain fixed flow cross sections.
- injector mixers also known in the art
- the second liquid component or feed liquid is drawn into the main process liquid stream by passing it through a plurality of feed nozzles. These nozzles cause jet stream and develop the desired mixing.
- only a slight mixing effect is obtained as the orifices tend to clog and cleaning is difiicult. Furthermore, where viscous liquids are being used, the amount of actual mixing is minimized.
- a mechanical continuous mixer In an attempt to overcome these problems, a mechanical continuous mixer has been devised.
- the feed liquid is introduced into the process liquid stream through a fairly wide opening.
- a mechanical mixer such as a propeller
- This type of device suffers from the same deficiencies as the orifices and whirl mixers. These devices operate on fixed flow cross sections and consequently if the ratio of feed liquid to process liquid is to vary then the mixing effect will vary with the relative velocities.
- the purity of the lactam is indicated by the melting point, the permanganate index (PZ), the volatile base index (FBZ) and the so-called APHA index.
- P2 is the time in seconds required to decolor 1 ml. of an n/ KMnO, solution, admixed to 100 ml. of a 1 percent aqueous lactam solution, to the hue of an equal quantity of reference solution.
- the reference solution is produced by dissolving 3 g. of CoCl 6H O and 2 g. of CuSO 5H O in l l. of water.
- the FBZ is determined by distilling from a solution of 20 g. of lactam in 200 ml. of In NaOH, 100 ml.
- n/lO acid determined by back titration and equivalent to the bases distilled over, in milliliter, represents the volatile base index.
- the APHA index is determined by comparison of a 40 percent aqueous lactam solution with the dilution series of a standard solution.
- the standard solution contains 1.245 g. of chlorplatinate K PtCl and l g. of cobalt chloride in l l. of water and corresponds to 500 APHA units.
- the single FIGURE is a cross section device.
- Pipe 1 is provided with bore 2 through which the process liquid flows. As shown in the Figure, the flow is fromright to left. Bore 2 is provided with a downstream portion 12 which flares out at a first angle B with the axis of the bore. In addition, in the preferred form of the invention the upstream side of the bore also flares providing a Venturi effect in the process liquid stream.
- Throat l0 constitutes a constriction in bore 2 at which feed nozzles 7 are located.
- Nozzles 7 open into bore 2 at openings 8 and connect at their other end with annular chamber 6.
- the feed liquid is introduced into chamber 6 and is jetted into the main stream of the process liquid at a velocity of at least twice the velocity of the process liquid stream and preferably up to fifteen times the velocity of the process liquid stream.
- Nozzles 7 are generally cylindrical in cross section and the axis of the cylinder is arranged at a second angle A with the axis of the bore upstream of nozzles 7.
- Angle A (the second angle) is from 30-90 and is preferably between 30 and 75.
- Angle B the first angle is up to about l5and preferably from 3 to 15.
- each nozzle 7 a closure is provided on each nozzle 7.
- the closure consists of conical tip 5 which is complementary in shape to nozzle 7.
- Tip 5 is mounted on valve stem 4 which in turn is threaded into valve body 3. Rotation of valve stem 4 in one direction causes conical tip 5 to advance from the open position (shown in the upper portion of the Figure) to the closed position (shown in the lower portion of the Figure).
- the rate of flow of feed liquid can be controlled by a suitable adjustment of the positron of conical tip 5 relative to nozzle 7.
- the feed liquid is supplied to annular chamber 6 via inlet 13 which is connected to a source of pressure in order to cause the desired flow of feed liquid.
- the device as described herein has no stagnant areas of liquid flow and desired thorough and intimate mixing is possible without the necessity of developing any turbulence or flow eddies.
- the nozzles are easy to clean should they begin to clog simply by advancing the conical tips into nozzles 7 whereby any encrustations are cleared. This cleaning can be carried out without the necessity of shutting down the apparatus or interrupting the flow for more than a fraction of a second.
- Apparatus for admixture of a feed liquid to a process liquid at least one of which is of high viscosity comprising a pipe having a generally cylindrical bore, said process liquid flowing in said pipe, a throat in said bore, a portion of said bore downstream of and adjacent to said throat being wider than said throat and forming a first angle between said portion and the axis of said bore up to about 15, a plurality of feed nozzles for injection of said feed liquid disposed in said pipe, said nozzles being positioned around the periphery of said pipe and extending between a source of said feed liquid and said bore, said nozzles opening into said bore at said throat and being generally cylindrical in cross section, the axis of any of said nozzles forming a second angle with a portion of the axis of said bore upstream of said nozzle of between 30 to 75, whereby said feed liquid is injected through said nozzles and mixed with said process liquid, the axes of all said nozzles crossing the centerline of said bore at a point adjacent the
- Apparatus according to claim 1 wherein said source of feed liquid comprises an annular chamber in said pipe and adjacent said throat.
- Apparatus according to claim 1 wherein there is provided means for injecting said feed liquid at a velocity greater than twice the velocity of said process liquid.
- a method for admixture of eed liqui to a process liquid comprising flowing said process liquid along a predetermined substantially straight path, providing a throat in said path, providing a widening portion of said path downstream of said throat, providing a plurality of entrance paths for said feed liquid into said process liquid and selectively feeding said feed liquid through less than all of said entrance paths into said process liquid at said throat at an entry angle of 30 to to the upstream portion of said process liquid, said feed liquid being injected at a velocity of at least twice the velocity of said process liquid, said process liquid and said feed liquid forming a stream downstream of said throat, permitting said stream to widen at an exit angle of up to about 15 with the center line of said process liquid.
- a method according to claim 9, wherein the velocity of said feed liquid is from 2 to 15 times the velocity of said process liquid.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Nozzles (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CH550468A CH519448A (de) | 1968-04-11 | 1968-04-11 | Mischvorrichtung |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3601318A true US3601318A (en) | 1971-08-24 |
Family
ID=4294718
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US3601318D Expired - Lifetime US3601318A (en) | 1968-04-11 | 1969-04-03 | Method and apparatus for continuous mixing of liquids |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US3601318A (de) |
| JP (1) | JPS5427579B1 (de) |
| BE (1) | BE731358A (de) |
| CH (1) | CH519448A (de) |
| ES (1) | ES379889A1 (de) |
| FR (1) | FR2006073A6 (de) |
| GB (1) | GB1240756A (de) |
| NL (2) | NL6905456A (de) |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3885629A (en) * | 1971-08-05 | 1975-05-27 | Brian Richard Erb | Method and assembly for controlling blow-outs in oil wells |
| US3887165A (en) * | 1970-12-17 | 1975-06-03 | Earl Clayton Thompson | Watering valve for animals |
| US3951167A (en) * | 1974-12-05 | 1976-04-20 | E. I. Du Pont De Nemours And Company | Fluid handling assembly |
| WO1981002687A1 (en) * | 1980-03-14 | 1981-10-01 | J Gallagher | Water-in-oil emulsifier and oil-burner system incorporating such emulsifier |
| US4383646A (en) * | 1980-11-19 | 1983-05-17 | Smith Fergus S | Snow making nozzle |
| US4416610A (en) * | 1980-03-14 | 1983-11-22 | Hydroil, Inc. | Water-in-oil emulsifier and oil-burner boiler system incorporating such emulsifier |
| US5071068A (en) * | 1987-02-28 | 1991-12-10 | Hirt Combustion Engineers Ltd. | Atomizer |
| US5246163A (en) * | 1990-06-20 | 1993-09-21 | Toagosei Chemical Industry Co., Ltd. | Method of applying quick setting spray materials |
| US5913324A (en) * | 1996-10-23 | 1999-06-22 | Sulzer Chemtech Ag | Apparatus for injecting additives into a flow of a highly viscous liquid |
| US5935425A (en) * | 1996-09-05 | 1999-08-10 | Sortwell & Co. | Centrifuge with rotatable scroll and means to mix flocculant with feed slurry |
| US20030021182A1 (en) * | 2000-01-25 | 2003-01-30 | Illy Fabien S. | Mixer for mixing a secondary gas into a primary gas |
| EP2883601A1 (de) | 2013-12-16 | 2015-06-17 | China Petrochemical Development Corporation, Taipei (Taiwan) | Fluidmischvorrichtung |
| WO2023239658A3 (en) * | 2022-06-06 | 2024-01-18 | Sensia Netherlands B.V. | Low pressure jet nozzle and optimized jet pattern for mixing process water in crude oil |
| WO2025210152A1 (en) * | 2024-04-03 | 2025-10-09 | Procinvia Oy | A fluid injecting arrangement and a method thereof |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT1022977B (it) * | 1974-10-17 | 1978-04-20 | Figli Spa | Procedimento e apparecchiatura per la omogeneizzazione di liquidi |
| CA1137076A (en) * | 1978-12-13 | 1982-12-07 | John R. Bauer | Fluid spray mixer - reactor system |
| GB8710733D0 (en) * | 1987-05-06 | 1987-09-09 | British Aerospace | Jet pumps |
| DE3843543C2 (de) * | 1988-12-23 | 2000-11-23 | Thyssen Gas | Verfahren zur Redukton von in Rauchgasen von Feuerungsanlagen enthaltenen Stickoxiden |
| WO1991000139A1 (en) * | 1989-06-30 | 1991-01-10 | Nauchno-Proizvodstvennaya Assotsiatsia 'transsonik' | Device for preparation of emulsions |
| WO1991011238A1 (en) * | 1990-02-02 | 1991-08-08 | Sports Marine International Pty. Ltd. | Vacuum distillation using suction apparatus |
| DE19700462C2 (de) * | 1997-01-09 | 1999-07-01 | Guenther Schwald | Statischer Mischer |
| DE19729110A1 (de) * | 1997-07-08 | 1999-01-14 | Wilhelm Haase | Anlage und Verfahren zum kontinuierlichen Einfärben von flüssigen Medien |
| DE19738870A1 (de) * | 1997-09-05 | 1999-03-18 | Bayer Ag | Verfahren und Vorrichtung zur kontinuierlichen Vermischung einer Tröpfchendispersion mit einer Flüssigkeit |
| RU2143539C1 (ru) * | 1997-11-18 | 1999-12-27 | Научно-производственное управление открытого акционерного общества "Оренбургнефть" | Струйный диспергатор |
| RU2156855C2 (ru) * | 1998-12-21 | 2000-09-27 | ООО "Татнефть-Альметьевскбурнефть" | Гидродиспергатор |
| WO2004103964A1 (en) | 2003-05-23 | 2004-12-02 | Dsm Ip Assets B.V. | Continuous process for preparing caprolactam |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2270637A (en) * | 1940-10-18 | 1942-01-20 | Joseph F Komar | Liquid fuel burner |
| US2574003A (en) * | 1947-04-01 | 1951-11-06 | Jr Robert L Wymer | Spray nozzle |
| US2910248A (en) * | 1957-01-22 | 1959-10-27 | Kemax Corp | Spray gun |
| US2965312A (en) * | 1955-07-12 | 1960-12-20 | Hale Loren | Spray gun |
| US3419082A (en) * | 1967-03-16 | 1968-12-31 | Bliss E W Co | Portable foam nozzle |
-
1968
- 1968-04-11 CH CH550468A patent/CH519448A/de not_active IP Right Cessation
-
1969
- 1969-04-03 US US3601318D patent/US3601318A/en not_active Expired - Lifetime
- 1969-04-09 NL NL6905456A patent/NL6905456A/xx unknown
- 1969-04-10 BE BE731358D patent/BE731358A/xx unknown
- 1969-04-10 FR FR6911140A patent/FR2006073A6/fr not_active Expired
- 1969-04-11 JP JP2817369A patent/JPS5427579B1/ja active Pending
- 1969-04-11 GB GB1880569A patent/GB1240756A/en not_active Expired
-
1970
- 1970-05-21 ES ES379889A patent/ES379889A1/es not_active Expired
-
1975
- 1975-12-30 NL NL7515196A patent/NL7515196A/xx not_active Application Discontinuation
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2270637A (en) * | 1940-10-18 | 1942-01-20 | Joseph F Komar | Liquid fuel burner |
| US2574003A (en) * | 1947-04-01 | 1951-11-06 | Jr Robert L Wymer | Spray nozzle |
| US2965312A (en) * | 1955-07-12 | 1960-12-20 | Hale Loren | Spray gun |
| US2910248A (en) * | 1957-01-22 | 1959-10-27 | Kemax Corp | Spray gun |
| US3419082A (en) * | 1967-03-16 | 1968-12-31 | Bliss E W Co | Portable foam nozzle |
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3887165A (en) * | 1970-12-17 | 1975-06-03 | Earl Clayton Thompson | Watering valve for animals |
| US3885629A (en) * | 1971-08-05 | 1975-05-27 | Brian Richard Erb | Method and assembly for controlling blow-outs in oil wells |
| US3951167A (en) * | 1974-12-05 | 1976-04-20 | E. I. Du Pont De Nemours And Company | Fluid handling assembly |
| WO1981002687A1 (en) * | 1980-03-14 | 1981-10-01 | J Gallagher | Water-in-oil emulsifier and oil-burner system incorporating such emulsifier |
| US4344752A (en) * | 1980-03-14 | 1982-08-17 | The Trane Company | Water-in-oil emulsifier and oil-burner boiler system incorporating such emulsifier |
| US4416610A (en) * | 1980-03-14 | 1983-11-22 | Hydroil, Inc. | Water-in-oil emulsifier and oil-burner boiler system incorporating such emulsifier |
| US4383646A (en) * | 1980-11-19 | 1983-05-17 | Smith Fergus S | Snow making nozzle |
| US5071068A (en) * | 1987-02-28 | 1991-12-10 | Hirt Combustion Engineers Ltd. | Atomizer |
| US5246163A (en) * | 1990-06-20 | 1993-09-21 | Toagosei Chemical Industry Co., Ltd. | Method of applying quick setting spray materials |
| US5935425A (en) * | 1996-09-05 | 1999-08-10 | Sortwell & Co. | Centrifuge with rotatable scroll and means to mix flocculant with feed slurry |
| US5913324A (en) * | 1996-10-23 | 1999-06-22 | Sulzer Chemtech Ag | Apparatus for injecting additives into a flow of a highly viscous liquid |
| US20030021182A1 (en) * | 2000-01-25 | 2003-01-30 | Illy Fabien S. | Mixer for mixing a secondary gas into a primary gas |
| EP2883601A1 (de) | 2013-12-16 | 2015-06-17 | China Petrochemical Development Corporation, Taipei (Taiwan) | Fluidmischvorrichtung |
| US9486760B2 (en) | 2013-12-16 | 2016-11-08 | China Petrochemical Development Corporation | Fluid mixing device |
| WO2023239658A3 (en) * | 2022-06-06 | 2024-01-18 | Sensia Netherlands B.V. | Low pressure jet nozzle and optimized jet pattern for mixing process water in crude oil |
| WO2025210152A1 (en) * | 2024-04-03 | 2025-10-09 | Procinvia Oy | A fluid injecting arrangement and a method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5427579B1 (de) | 1979-09-11 |
| CH519448A (de) | 1972-02-29 |
| GB1240756A (en) | 1971-07-28 |
| NL7515196A (nl) | 1976-04-29 |
| ES379889A1 (es) | 1972-09-16 |
| BE731358A (de) | 1969-09-15 |
| NL6905456A (de) | 1969-10-14 |
| FR2006073A6 (de) | 1969-12-19 |
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