US3502466A - Manufacture of articles from powdered metals - Google Patents
Manufacture of articles from powdered metals Download PDFInfo
- Publication number
- US3502466A US3502466A US704400A US3502466DA US3502466A US 3502466 A US3502466 A US 3502466A US 704400 A US704400 A US 704400A US 3502466D A US3502466D A US 3502466DA US 3502466 A US3502466 A US 3502466A
- Authority
- US
- United States
- Prior art keywords
- putty
- coping
- die
- metal
- sintering
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000012255 powdered metal Substances 0.000 title description 7
- 238000004519 manufacturing process Methods 0.000 title description 6
- 230000010485 coping Effects 0.000 description 35
- 238000000034 method Methods 0.000 description 26
- 239000011230 binding agent Substances 0.000 description 24
- 238000005245 sintering Methods 0.000 description 24
- 239000010931 gold Substances 0.000 description 20
- 229910052737 gold Inorganic materials 0.000 description 18
- 229910052751 metal Inorganic materials 0.000 description 18
- 239000002184 metal Substances 0.000 description 18
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 16
- 239000002245 particle Substances 0.000 description 14
- 239000000843 powder Substances 0.000 description 14
- 230000005496 eutectics Effects 0.000 description 13
- 238000010438 heat treatment Methods 0.000 description 12
- 239000010970 precious metal Substances 0.000 description 11
- 239000013528 metallic particle Substances 0.000 description 10
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 9
- 239000000155 melt Substances 0.000 description 7
- 238000002844 melting Methods 0.000 description 7
- 230000008018 melting Effects 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 229910052573 porcelain Inorganic materials 0.000 description 7
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 6
- 229910045601 alloy Inorganic materials 0.000 description 6
- 239000000956 alloy Substances 0.000 description 6
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 6
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 6
- 239000004332 silver Substances 0.000 description 6
- 229910052709 silver Inorganic materials 0.000 description 5
- UJOBWOGCFQCDNV-UHFFFAOYSA-N 9H-carbazole Chemical compound C1=CC=C2C3=CC=CC=C3NC2=C1 UJOBWOGCFQCDNV-UHFFFAOYSA-N 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 4
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- XSIFPSYPOVKYCO-UHFFFAOYSA-N butyl benzoate Chemical compound CCCCOC(=O)C1=CC=CC=C1 XSIFPSYPOVKYCO-UHFFFAOYSA-N 0.000 description 4
- 238000005266 casting Methods 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 4
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 description 4
- RRAFCDWBNXTKKO-UHFFFAOYSA-N eugenol Chemical compound COC1=CC(CC=C)=CC=C1O RRAFCDWBNXTKKO-UHFFFAOYSA-N 0.000 description 4
- 238000010304 firing Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 239000002923 metal particle Substances 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 3
- 229910001020 Au alloy Inorganic materials 0.000 description 3
- 208000015943 Coeliac disease Diseases 0.000 description 3
- 239000001856 Ethyl cellulose Substances 0.000 description 3
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 description 3
- 229940071162 caseinate Drugs 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 235000019325 ethyl cellulose Nutrition 0.000 description 3
- 229920001249 ethyl cellulose Polymers 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 229910016338 Bi—Sn Inorganic materials 0.000 description 2
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 2
- NPBVQXIMTZKSBA-UHFFFAOYSA-N Chavibetol Natural products COC1=CC=C(CC=C)C=C1O NPBVQXIMTZKSBA-UHFFFAOYSA-N 0.000 description 2
- GGLIEWRLXDLBBF-UHFFFAOYSA-N Dulcin Chemical compound CCOC1=CC=C(NC(N)=O)C=C1 GGLIEWRLXDLBBF-UHFFFAOYSA-N 0.000 description 2
- 239000005770 Eugenol Substances 0.000 description 2
- UVMRYBDEERADNV-UHFFFAOYSA-N Pseudoeugenol Natural products COC1=CC(C(C)=C)=CC=C1O UVMRYBDEERADNV-UHFFFAOYSA-N 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 2
- 238000005275 alloying Methods 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229940088990 ammonium stearate Drugs 0.000 description 2
- JPNZKPRONVOMLL-UHFFFAOYSA-N azane;octadecanoic acid Chemical compound [NH4+].CCCCCCCCCCCCCCCCCC([O-])=O JPNZKPRONVOMLL-UHFFFAOYSA-N 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- NWNUTSZTAUGIGA-UHFFFAOYSA-N dulcin Natural products C12CC(C)(C)CCC2(C(=O)OC2C(C(O)C(O)C(COC3C(C(O)C(O)CO3)O)O2)O)C(O)CC(C2(CCC3C4(C)C)C)(C)C1=CCC2C3(C)CCC4OC1OCC(O)C(O)C1OC1OC(CO)C(O)C(O)C1O NWNUTSZTAUGIGA-UHFFFAOYSA-N 0.000 description 2
- 239000008126 dulcin Substances 0.000 description 2
- 229960004667 ethyl cellulose Drugs 0.000 description 2
- 229960002217 eugenol Drugs 0.000 description 2
- 239000004312 hexamethylene tetramine Substances 0.000 description 2
- 235000010299 hexamethylene tetramine Nutrition 0.000 description 2
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 description 2
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 229960004011 methenamine Drugs 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 239000001814 pectin Substances 0.000 description 2
- 235000010987 pectin Nutrition 0.000 description 2
- 229920001277 pectin Polymers 0.000 description 2
- 229960000292 pectin Drugs 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 239000008107 starch Substances 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- JLZUZNKTTIRERF-UHFFFAOYSA-N tetraphenylethylene Chemical group C1=CC=CC=C1C(C=1C=CC=CC=1)=C(C=1C=CC=CC=1)C1=CC=CC=C1 JLZUZNKTTIRERF-UHFFFAOYSA-N 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910001316 Ag alloy Inorganic materials 0.000 description 1
- 229910017982 Ag—Si Inorganic materials 0.000 description 1
- 229910015365 Au—Si Inorganic materials 0.000 description 1
- 239000000020 Nitrocellulose Substances 0.000 description 1
- 229910001252 Pd alloy Inorganic materials 0.000 description 1
- 229910001260 Pt alloy Inorganic materials 0.000 description 1
- 229910004337 Ti-Ni Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229910011209 Ti—Ni Inorganic materials 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 229910000323 aluminium silicate Inorganic materials 0.000 description 1
- 244000309464 bull Species 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 150000002343 gold Chemical class 0.000 description 1
- 239000003353 gold alloy Substances 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- KHYBPSFKEHXSLX-UHFFFAOYSA-N iminotitanium Chemical compound [Ti]=N KHYBPSFKEHXSLX-UHFFFAOYSA-N 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 229920001220 nitrocellulos Polymers 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 230000002085 persistent effect Effects 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 229940036051 sojourn Drugs 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
- A61C13/00—Dental prostheses; Making same
- A61C13/08—Artificial teeth; Making same
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
- A61C5/00—Filling or capping teeth
- A61C5/70—Tooth crowns; Making thereof
- A61C5/77—Methods or devices for making crowns
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K6/00—Preparations for dentistry
- A61K6/80—Preparations for artificial teeth, for filling teeth or for capping teeth
- A61K6/84—Preparations for artificial teeth, for filling teeth or for capping teeth comprising metals or alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/10—Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/10—Sintering only
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49567—Dental appliance making
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49588—Jewelry or locket making
- Y10T29/4959—Human adornment device making
Definitions
- the present invention is particularly adapted for use in the manufacture of articles formed from precious metals such as jewelry and metallic dental prostheses.
- Metallic dental prostheses such as crowns, inlays, partial plates and the like are conventionally prepared by one or more variations of the lost wax process.
- a wax pattern is first made of the article; the wax pattern is provided with sprues, vents and a pouring cup and invested in a suitable refractory mold; the wax is eliminated from the mold by heating at a relatively low temperature; the mold is fired; and molten metal is then cast into the heated mold.
- the present invention provides a method and material for forming sintered metal articles from powdered metals without the necessity for pressing the powdered metal into a mold prior to sintering as is conventional.
- an object of the invention is to provide a sintering process for the formation of metallic articles wherein the powdered metal is first mixed with a binder to form a putty or paste, the paste thereafter formed into the desired shape, and the shape then heated whereby the binder is driven off and the powdered metal sintered into a compact mass.
- a putty-like mass comprising very finely divided metallic particles mixed with a binder which, while permitting a degree of fluidity, also is capable of providing strength of construction up to the point at which sintering and bonding of the particles takes place.
- This metal putty may be formed atent 3,502,466 Patented Mar. 24, 1970 into a solid mass, or hollow articles may be formed by implacing the putty on a refractory die, suitably treated to provide separation of the final metal construction.
- the putty is carved or sculptured with an appropriate instrument to the required contours and is first gently dried and then placed in a furnace at low temperature. During this step of the process, the binder is driven off.
- the temperature of the furnace is then raised to the point of sintering and bonding of the metallic particles. After a brief sojourn at this temperature, the system is cooled and a metal structure is provided capable of being burnished, polished or otherwise mechanically finished and, in the case of dental prostheses, capable of being surmounted by porcelain, plastic or the like.
- the shape formed by carving or sculpturing will tend to shrink to some degree since, among other reasons, the binder is expelled from the putty from which the sintered product is formed. Therefore, in accordance with another aspect of the invention, the shape is first formed on a refractory die which is an exact replica of a prepared tooth, then sintered, and thereafter removed from the furnace and cooled. The shape is then removed from the refractory die and a shoulder or collar of the paste is formed around the base of the die.
- the previously-sintered shape is again placed over the die and forced downwardly such that its lower periphery is pressed into the soft putty collar. Thereafter, the article is again sintered; and very little shrinkage takes place, insuring a good fit to the underlying tooth structure.
- FIGURE 1 is an isometric view of a die upon which a gold coping for dental prosthesis is built up, together with a platen on which the metallic putty of the inven tion is disposed and a spatula which is used to build up the putty on the die;
- FIG. 2 shows the manner in which the putty is built up on the die
- FIG. 3 shows the completed article built up from the putty of the invention prior to firing
- FIG. 4 shows the completed, sintered coping as it is removed from the die
- FIG. 5 shows the manner in which a shoulder is added to the previously-formed coping to accommodate for possible shrinkage occurring during sintering.
- a metallic putty is initially formed comprising metal particles mixed with a suitable binder.
- the physical requirements for a usable system are that the metal particles should be in spherical powder form with individual particles no larger than about 25 microns in diameter and preferably in the range of about 2 to 15 microns. This size is necessary to insure adequate particle interaction (i.e'., fusing during sintering) at temperatures significantly below the intrinsic melting point of the metal and provide maximum density.
- the particles should be spherical in shape so as to provide for (a) easy application of the putty to a die (i.e., spheres will roll on each other rather than pack into an immobile mass), and (b) minimal surface area per particle so as to minimize firing shrinkage.
- the suspending medium can be bi-phase or polyphase. That is, it can be a liquid menstruum carrying a low temperature binder of sufiicient strength to permit shape retention up to the point of particle cohesion by sintering, but thereafter all medium and binder must be volatile and eliminated by heating.
- the binder must be an adhesive suspended within a solvent. Binders which have been found to be suitable include, without limitation, ammonium caseinate, ammonium stearate, pectin, hexamine, ethyl cellulose, anthracene, triacetyl starch, dulcin, carbazole and tetraphenyl ethylene. Other binders may also be used, the important consideration being that the binder must retain its binding properties up to about 400 F. while at the same time must be volatile such that it can be eliminated by heating.
- the solvents with which the binder is mixed include, again without limitation, propylene glycol, water, eugenol, light paraflin oil, butyl acetate, butyl benzoate, diacetone alcohol, and dibutyl phthalate. Again, the solvent must be compatible with the binder and at the same time must be volatile such that it can be driven off by heating.
- the putty thus formed is identified by the reference numeral 10 in FIG. 1 and is conveniently disposed on a disc 12.
- the putty preferably comprises powdered gold spheres or alloys of gold in an appropriate binder, which putty is used to form a coping for a dental crown.
- Such a coping is then coated on its outer surface with porcelain, the gold supplying strength and accurate fit and the porcelain providing esthetics and function.
- a thickness of the tooth structure is first removed by a dentist. Thereafter, a wax, rubber or the like impression is made of the tooth so prepared. Poured into this impression is a castable refractory die composition upon which a gold coping can be formed.
- this gold coping is ordinarily formed by means of the lost wax process which requires investing a wax model, the use of sprues and the like. After the coping is thus formed, it is completely or partially coated with porcelain.
- the die comprising a model of the tooth which was ground down by the dentist, is identified by the reference numeral 14.
- a portion of the gold putty It) is placed upon the end of a spatula 16 and applied around the die 14 as shown in FIG. 2 by means of the spatula 16.
- the coping is built up and carved from the putty manually, the lower portion of the coping being identified by the reference numeral 18A in FIG. 2.
- This build up of the coping with the gold putty 10 continues until the coping is completed as shown in FIG. 3 where the coping is identified by the reference numeral 18B.
- the die is first painted with a separator which preferably comprises a dispersion of mica or other alumino-silicate in nitrocellulose solution.
- This separator enables easy separation of the completed coping from the die 14 after sintering.
- the entire assembly is pre-fired at a temperature of about 800 F. to 1200 F. for about five minutes.
- the binder and its solvent are driven off; however the putty, due possibly to partial sintering, retains its shape.
- the temperature is increased up to about 1860 F. at a rate of about 100 F. per minute. It is necessary to hold the temperature at the sintering point of 1860 F. for only a few minutes.
- the die 14 and sintered coping may be removed from the furnace. After cooling, the completed, sintered coping 18C shown in FIG. 4 may be pulled from the die 14.
- the thus-formed article is, for the most part, nonporous.
- a precious metal putty for example, by admixture of the metal powders with a resinous solution of a noble metal.
- a noble metal for example, gold, platinum or rhodium powders may be jointly prepared as a putty with a silver resinate containing 30%-40% silver.
- the silver resinate portion acts as a binder and, on ignition, leaves the silver content to alloy with the other precious metals and seal off all voids.
- the precious metal putty prepared as originally described above can be applied to the die, carved and fired and then have applied to it again a precious metal resinate solution which will seep into and fill pores by capillary action.
- the system being again dried and fired, the residual precious metal from the resinate will fill out and seal off any voids.
- voids in the structure may be eliminated by the mechanism of liquid-phase sintering, i.e., the metal powder mixture com osition is adjusted so that two or more ingredients will interact to yield a relatively low melting point eutectic liquid which will wet the other metal particles and flow, by capillarity, into voids in the sintered structure. Thereafter, on further heating, this eutectic liquid will, by volume diffusion, form, with the mass of metal particles, an alloy of higher melting point.
- an alloy of gold, platinum, palladium and silver was prepared in spehical powder form, the particles being of a diameter less than 20 microns. Fifty grams of this powder were then formed into a putty by blending with 3 cubic centimeters of ethyl cellulose in dibutyl phthalate. The procedure of constructing a coping was again followed. That is, a ceramic die, coated with a refractory separating medium, was taken and the putty applied to the coated die and shaped to conform to a normal coping configuration. The die with the putty coping applied was then preheated at about 900 F. for five minutes and then inserted into the furnace where the temperature was raised to 1860 F. at a rate of about 100 F. per minute. The resulting coping had applied thereto porcelain of a matching coefficient of thermal expansion and fired to the gold alloy structure to yield a porcelain on gold prosthesis.
- the die for a gold coping prepared as in the first example above had applied around the base thereof a collar of the previously-formed putty. Thereafter, the previously-sintered coping was reapplied over the die and forced down onto the soft mass forming the collar. Any excess material was scraped off and the preheating and sintering process repeated as above. At this time other geometrical requirements of the coping were added, i.e., lingual collars and connection uprights as is necessary in the case of splinted units, that is to say, multiple units which will be attached together. Upon removal from the furnace and cooling, the putty collar was found to have fused to the bottom of the original coping and fit exactly to the substrate die.
- mixtures of titanium and nickel powders can be prepared in ratio close to 4:1.
- sintering such a system it is, of course, necessary to fire under vacuum to avoid oxidation of the alloy. This is done routinely, this liquid phase sintering approach having been employed to prepare structures from mixtures of the following powders:
- the putty of the invention can also be used to form unitary bridge structures or inlay prostheses for both posterior and anterior teeth.
- the invention is clearly not limited to dental prostheses as such.
- it can be used to form any metallic article; however it is praticularly adapted for use in forming one-of-a-kind articles such as, for example, jewelry or other items formed from precious metals.
- said binder comprises a mixture of at least two components, one of said components being selected from the group consisting of ammonium caseinate, ammonium stearate, pectin, hexamine, ethyl cellulose, anthracene, triacetyl starch, dulcin, carbazole and tetraphenyl ethylene, and the other of said components being selected from the group consisting of propylene glycol, water, eugenol, light parafiin oil, butyl acetate, butyl benzoate, diacetone alcohol and dibutyl phthalate.
- heating of the formed shape takes place in two steps, the first step being at a substantially constant temperature below the sintering temperature of said metallic particles, and the second step comprising gradually heating said putty in the desired shape after said binder has been burned oft up to the desired sintering temperature of the metallic particles.
- the method of claim 1 including the step of applying to the sintered shape a precious metal resina te solution which will seep into and fill pores in the sintered shape by capillary action.
- said metallic particles are formed from a plurality of different metals, at least two of which interact upon heating to form a eutectic liquid which will wet the other metallic particles and fiow, by capillarity, into any voids in the sintered mass.
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- Health & Medical Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
- General Health & Medical Sciences (AREA)
- Epidemiology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Dentistry (AREA)
- Plastic & Reconstructive Surgery (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Powder Metallurgy (AREA)
- Dental Preparations (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR6912611A FR2036946B1 (enrdf_load_stackoverflow) | 1969-04-22 | 1969-04-22 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3502466A true US3502466A (en) | 1970-03-24 |
Family
ID=9032839
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US704400A Expired - Lifetime US3502466A (en) | 1969-04-22 | 1968-02-09 | Manufacture of articles from powdered metals |
Country Status (5)
Country | Link |
---|---|
US (1) | US3502466A (enrdf_load_stackoverflow) |
CH (1) | CH511082A (enrdf_load_stackoverflow) |
DE (1) | DE1915977B2 (enrdf_load_stackoverflow) |
FR (1) | FR2036946B1 (enrdf_load_stackoverflow) |
GB (1) | GB1271157A (enrdf_load_stackoverflow) |
Cited By (28)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3862840A (en) * | 1972-12-20 | 1975-01-28 | Airco Inc | Process for manufacture of hard and non-deformable alloys without compacting by sintering in the solid-liquid phase |
US4491559A (en) * | 1979-12-31 | 1985-01-01 | Kennametal Inc. | Flowable composition adapted for sintering and method of making |
US4742861A (en) * | 1985-04-15 | 1988-05-10 | Itzhak Shoher | Method and material for dental structures |
US4814008A (en) * | 1985-04-15 | 1989-03-21 | Itzhak Shoher | Dental material |
US4937928A (en) * | 1987-10-07 | 1990-07-03 | Elephant Edelmetaal B.V. | Method of making a dental crown for a dental preparation by means of a CAD-CAM system |
USRE33371E (en) * | 1985-04-15 | 1990-10-09 | Method and material for dental structures | |
US4997699A (en) * | 1985-04-15 | 1991-03-05 | Itzhak Shoher | Material for reinforcing dental structures |
EP0416398A1 (en) * | 1989-08-24 | 1991-03-13 | Asahi Kogaku Kogyo Kabushiki Kaisha | Paste for bonding granular bone prosthesis and bone prosthesis using same |
EP0499721A1 (en) * | 1991-02-21 | 1992-08-26 | Elephant Edelmetaal B.V. | A powder of dental metal, a process for the preparation thereof, a process for the manufacture of a substructure for a dental restoration and a process for the manufacture of a dental restoration |
US5234343A (en) * | 1991-12-02 | 1993-08-10 | Itzhak Shoher | Moldable dental material and method |
US5332622A (en) * | 1993-01-19 | 1994-07-26 | Itzhak Shoher | Moldable dental material for forming or repairing a dental restoration |
US5336091A (en) * | 1991-12-02 | 1994-08-09 | Itzhak Shoher | Moldable dental material and method |
USRE35367E (en) * | 1985-04-15 | 1996-10-29 | Shoher; Itzhak | Material for reinforcing dental structures |
US5730600A (en) * | 1993-01-19 | 1998-03-24 | Shoher; Itzhak | Method for forming a dental restoration |
JP3249149B2 (ja) | 1990-07-03 | 2002-01-21 | エレファント エデルメタール ベー.ファウ. | 歯冠または歯橋などの歯の補綴物の基台の製造方法 |
WO2002007680A2 (en) | 2000-07-21 | 2002-01-31 | Jeneric/Pentron Incorporated | Molds for the manufacture of a dental restoration |
US6613273B2 (en) | 2000-01-10 | 2003-09-02 | Jeneric/Pentron Incorporated | Method for the manufacture of dental restorations |
US6627248B1 (en) | 2000-11-10 | 2003-09-30 | Jeneric/Pentron Incorporated | Metallization of ceramic restorations |
US20030205107A1 (en) * | 2000-11-14 | 2003-11-06 | Board Of Trustees Of University Of Illinois | Colored metal clay and colored metals |
US6667112B2 (en) | 2000-01-10 | 2003-12-23 | Pentron Laboratory Technologies, Llc | Method for the manufacture of dental restorations |
US20040109783A1 (en) * | 2000-01-10 | 2004-06-10 | Arun Prasad | Method for the manufacture of dental restorations |
US20050115466A1 (en) * | 2001-09-28 | 2005-06-02 | Mitsubishi Materials Corporation | Silver powder for silver clay and silver clay comprising the silver powder |
US20070113707A1 (en) * | 2004-05-14 | 2007-05-24 | Cascone Paul J | Dental prosthesis method and alloys |
US20120123577A1 (en) * | 1995-06-02 | 2012-05-17 | Ormco Corporation | Custom orthodontic appliance forming method and apparatus |
US10011050B2 (en) | 2011-10-12 | 2018-07-03 | Ormco Corporation | Fabrication of an orthodontic aligner from a negative mold designed by a computational device |
US10383704B2 (en) | 2011-10-12 | 2019-08-20 | Ormco Corporation | Direct manufacture of orthodontic aligner appliance |
US20220047364A1 (en) * | 2018-12-19 | 2022-02-17 | Kuraray Noritake Dental Inc. | Zirconia sintered body |
US12181351B2 (en) | 2018-02-28 | 2024-12-31 | Arthur Beckman | Thermopile assembly providing a massive electrical series of wire thermocouple elements |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4828495A (en) * | 1984-04-03 | 1989-05-09 | Denpac Corp. | Sintered alloy dental prosthetic devices and method |
DE3532331A1 (de) * | 1985-09-11 | 1987-03-19 | Degussa | Verfahren zur herstellung eines metallischen zahnersatzes |
DE3811628A1 (de) * | 1988-04-07 | 1989-10-19 | Heraeus Edelmetalle Gmbh | Verfahren zur herstellung von gesinterten metallischen zahnersatzteilen |
DE3841902C1 (enrdf_load_stackoverflow) * | 1988-12-13 | 1989-11-02 | Degussa Ag, 6000 Frankfurt, De | |
IT1253571B (it) * | 1991-07-12 | 1995-08-08 | Nobil Metal Srl | Processo per la realizzazione di strutture protesiche dentali. |
DE4343420A1 (de) * | 1993-12-18 | 1995-06-29 | Sinterstahl Gmbh | Verfahren zur Herstellung sintermetallischer Formkörper |
DE69415531T2 (de) * | 1994-10-24 | 1999-07-01 | Ivoclar Ag, Schaan | Verfahren zur Herstellung von Metallgussteilen |
JPH10201771A (ja) * | 1997-01-20 | 1998-08-04 | Injietsukusu:Kk | 歯冠修復物 |
JP3867786B2 (ja) * | 2002-11-05 | 2007-01-10 | 相田化学工業株式会社 | 貴金属造形用粘土組成物及び貴金属焼結品の製造方法 |
US20040243133A1 (en) * | 2003-03-05 | 2004-12-02 | Therics, Inc. | Method and system for manufacturing biomedical articles, such as using biomedically compatible infiltrant metal alloys in porous matrices |
NL1027489C2 (nl) * | 2004-11-11 | 2006-05-12 | Elephant Dental Bv | Mengvloeistof voor tandheelkundig porselein. |
RU2395250C1 (ru) * | 2009-03-02 | 2010-07-27 | Ооо "Нальдент" | Способ очистки металлических бюгельных каркасов, коронок и мостовидных протезов |
JP6090664B2 (ja) * | 2013-03-28 | 2017-03-08 | 三菱マテリアル株式会社 | 貴金属焼結体用の粘土状組成物 |
Citations (11)
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US2744011A (en) * | 1950-04-11 | 1956-05-01 | Diffusion Alloys Ltd | Process for the manufacture of sintered articles |
US2792302A (en) * | 1955-08-29 | 1957-05-14 | Connecticut Metals Inc | Process for making porous metallic bodies |
US3050386A (en) * | 1958-11-22 | 1962-08-21 | Accumulatoren Fabrik Ag | Method of producing sinter electrodes |
US3052967A (en) * | 1959-09-14 | 1962-09-11 | Gen Electric | Porous metallic material and method |
US3171195A (en) * | 1962-06-11 | 1965-03-02 | Johnson Matthey Co Ltd | Production of composite metal strip |
US3184840A (en) * | 1962-08-01 | 1965-05-25 | Texas Instruments Inc | Methods of making variegated stock |
US3255522A (en) * | 1961-10-03 | 1966-06-14 | United States Borax Chem | Abrasion resistant material bonding process using boron alloys |
US3266893A (en) * | 1965-06-17 | 1966-08-16 | Electric Storage Battery Co | Method for manufacturing porous sinterable articles |
US3287112A (en) * | 1963-11-26 | 1966-11-22 | Selas Corp Of America | Production of filter membranes |
US3350201A (en) * | 1964-09-11 | 1967-10-31 | North American Aviation Inc | Method of producing sintered alloys of beryllium |
US3356537A (en) * | 1964-05-25 | 1967-12-05 | Esb Inc | Foamed silver electrode and a method for preparing it |
-
1968
- 1968-02-09 US US704400A patent/US3502466A/en not_active Expired - Lifetime
-
1969
- 1969-03-28 DE DE1915977A patent/DE1915977B2/de not_active Withdrawn
- 1969-04-22 FR FR6912611A patent/FR2036946B1/fr not_active Expired
- 1969-04-25 CH CH637669A patent/CH511082A/fr not_active IP Right Cessation
- 1969-04-28 GB GB21616/69A patent/GB1271157A/en not_active Expired
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
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US2744011A (en) * | 1950-04-11 | 1956-05-01 | Diffusion Alloys Ltd | Process for the manufacture of sintered articles |
US2792302A (en) * | 1955-08-29 | 1957-05-14 | Connecticut Metals Inc | Process for making porous metallic bodies |
US3050386A (en) * | 1958-11-22 | 1962-08-21 | Accumulatoren Fabrik Ag | Method of producing sinter electrodes |
US3052967A (en) * | 1959-09-14 | 1962-09-11 | Gen Electric | Porous metallic material and method |
US3255522A (en) * | 1961-10-03 | 1966-06-14 | United States Borax Chem | Abrasion resistant material bonding process using boron alloys |
US3171195A (en) * | 1962-06-11 | 1965-03-02 | Johnson Matthey Co Ltd | Production of composite metal strip |
US3184840A (en) * | 1962-08-01 | 1965-05-25 | Texas Instruments Inc | Methods of making variegated stock |
US3287112A (en) * | 1963-11-26 | 1966-11-22 | Selas Corp Of America | Production of filter membranes |
US3356537A (en) * | 1964-05-25 | 1967-12-05 | Esb Inc | Foamed silver electrode and a method for preparing it |
US3350201A (en) * | 1964-09-11 | 1967-10-31 | North American Aviation Inc | Method of producing sintered alloys of beryllium |
US3266893A (en) * | 1965-06-17 | 1966-08-16 | Electric Storage Battery Co | Method for manufacturing porous sinterable articles |
Cited By (37)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3862840A (en) * | 1972-12-20 | 1975-01-28 | Airco Inc | Process for manufacture of hard and non-deformable alloys without compacting by sintering in the solid-liquid phase |
US4491559A (en) * | 1979-12-31 | 1985-01-01 | Kennametal Inc. | Flowable composition adapted for sintering and method of making |
USRE35367E (en) * | 1985-04-15 | 1996-10-29 | Shoher; Itzhak | Material for reinforcing dental structures |
US4742861A (en) * | 1985-04-15 | 1988-05-10 | Itzhak Shoher | Method and material for dental structures |
US4814008A (en) * | 1985-04-15 | 1989-03-21 | Itzhak Shoher | Dental material |
USRE33371E (en) * | 1985-04-15 | 1990-10-09 | Method and material for dental structures | |
US4997699A (en) * | 1985-04-15 | 1991-03-05 | Itzhak Shoher | Material for reinforcing dental structures |
US4937928A (en) * | 1987-10-07 | 1990-07-03 | Elephant Edelmetaal B.V. | Method of making a dental crown for a dental preparation by means of a CAD-CAM system |
EP0416398A1 (en) * | 1989-08-24 | 1991-03-13 | Asahi Kogaku Kogyo Kabushiki Kaisha | Paste for bonding granular bone prosthesis and bone prosthesis using same |
JP3249149B2 (ja) | 1990-07-03 | 2002-01-21 | エレファント エデルメタール ベー.ファウ. | 歯冠または歯橋などの歯の補綴物の基台の製造方法 |
EP0499721A1 (en) * | 1991-02-21 | 1992-08-26 | Elephant Edelmetaal B.V. | A powder of dental metal, a process for the preparation thereof, a process for the manufacture of a substructure for a dental restoration and a process for the manufacture of a dental restoration |
US5362438A (en) * | 1991-02-21 | 1994-11-08 | Elephant Edelmetaal B.V. | Powder of dental metal, a process for the preparation thereof, a process for the manufacture of a substructure for a dental restoration and a process for the manufacture of a dental restoration |
US5238751A (en) * | 1991-02-21 | 1993-08-24 | Elephant Edelmetal B.V. | Powder of dental metal, a process for the preparation thereof, a process for the manufacture of a substructure for a dental restoration and a process for the manufacture of a dental restoration |
US5336091A (en) * | 1991-12-02 | 1994-08-09 | Itzhak Shoher | Moldable dental material and method |
US5234343A (en) * | 1991-12-02 | 1993-08-10 | Itzhak Shoher | Moldable dental material and method |
US5332622A (en) * | 1993-01-19 | 1994-07-26 | Itzhak Shoher | Moldable dental material for forming or repairing a dental restoration |
US5730600A (en) * | 1993-01-19 | 1998-03-24 | Shoher; Itzhak | Method for forming a dental restoration |
US9622834B2 (en) * | 1995-06-02 | 2017-04-18 | Ormco Corporation | Custom orthodontic appliance forming method and apparatus |
US20120123577A1 (en) * | 1995-06-02 | 2012-05-17 | Ormco Corporation | Custom orthodontic appliance forming method and apparatus |
US6613273B2 (en) | 2000-01-10 | 2003-09-02 | Jeneric/Pentron Incorporated | Method for the manufacture of dental restorations |
US20040109783A1 (en) * | 2000-01-10 | 2004-06-10 | Arun Prasad | Method for the manufacture of dental restorations |
US6667112B2 (en) | 2000-01-10 | 2003-12-23 | Pentron Laboratory Technologies, Llc | Method for the manufacture of dental restorations |
WO2002007680A2 (en) | 2000-07-21 | 2002-01-31 | Jeneric/Pentron Incorporated | Molds for the manufacture of a dental restoration |
US7943068B2 (en) * | 2000-07-21 | 2011-05-17 | Ivoclar Vivadent, Inc. | Method of making a dental restoration |
US20040245664A1 (en) * | 2000-07-21 | 2004-12-09 | Carlino Panzera | Method of making a dental restoration |
US6689202B2 (en) | 2000-07-21 | 2004-02-10 | Jeneric/Pentron Incorporated | Molds for the manufacture of a dental restoration and methods of making dental restorations |
US20070056467A1 (en) * | 2000-07-21 | 2007-03-15 | Pentron Ceramics, Inc. | Method of making a dental restoration |
US6627248B1 (en) | 2000-11-10 | 2003-09-30 | Jeneric/Pentron Incorporated | Metallization of ceramic restorations |
US20030205107A1 (en) * | 2000-11-14 | 2003-11-06 | Board Of Trustees Of University Of Illinois | Colored metal clay and colored metals |
US7081149B2 (en) * | 2001-09-28 | 2006-07-25 | Mitsubishi Materials Corporation | Silver powder for silver clay and silver clay containing this silver powder |
US20050115466A1 (en) * | 2001-09-28 | 2005-06-02 | Mitsubishi Materials Corporation | Silver powder for silver clay and silver clay comprising the silver powder |
US7892480B2 (en) * | 2004-05-14 | 2011-02-22 | The Argen Corporation | Dental prosthesis method and alloys |
US20070113707A1 (en) * | 2004-05-14 | 2007-05-24 | Cascone Paul J | Dental prosthesis method and alloys |
US10011050B2 (en) | 2011-10-12 | 2018-07-03 | Ormco Corporation | Fabrication of an orthodontic aligner from a negative mold designed by a computational device |
US10383704B2 (en) | 2011-10-12 | 2019-08-20 | Ormco Corporation | Direct manufacture of orthodontic aligner appliance |
US12181351B2 (en) | 2018-02-28 | 2024-12-31 | Arthur Beckman | Thermopile assembly providing a massive electrical series of wire thermocouple elements |
US20220047364A1 (en) * | 2018-12-19 | 2022-02-17 | Kuraray Noritake Dental Inc. | Zirconia sintered body |
Also Published As
Publication number | Publication date |
---|---|
CH511082A (fr) | 1971-08-15 |
DE1915977B2 (de) | 1978-08-10 |
DE1915977A1 (de) | 1970-10-08 |
FR2036946B1 (enrdf_load_stackoverflow) | 1976-10-01 |
FR2036946A1 (enrdf_load_stackoverflow) | 1970-12-31 |
GB1271157A (en) | 1972-04-19 |
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