US3284684A - Electrical capacitor and method of making the same - Google Patents
Electrical capacitor and method of making the same Download PDFInfo
- Publication number
- US3284684A US3284684A US424151A US42415165A US3284684A US 3284684 A US3284684 A US 3284684A US 424151 A US424151 A US 424151A US 42415165 A US42415165 A US 42415165A US 3284684 A US3284684 A US 3284684A
- Authority
- US
- United States
- Prior art keywords
- layer
- metal
- capacitor
- melting metal
- layers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000003990 capacitor Substances 0.000 title claims description 25
- 238000004519 manufacturing process Methods 0.000 title description 3
- 229910052751 metal Inorganic materials 0.000 claims description 39
- 239000002184 metal Substances 0.000 claims description 39
- 238000002844 melting Methods 0.000 claims description 30
- 230000008018 melting Effects 0.000 claims description 28
- 239000002245 particle Substances 0.000 claims description 17
- 238000004804 winding Methods 0.000 claims description 6
- 239000012815 thermoplastic material Substances 0.000 claims description 4
- 238000001465 metallisation Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 7
- 238000005507 spraying Methods 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 238000004873 anchoring Methods 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- SMEGJBVQLJJKKX-HOTMZDKISA-N [(2R,3S,4S,5R,6R)-5-acetyloxy-3,4,6-trihydroxyoxan-2-yl]methyl acetate Chemical compound CC(=O)OC[C@@H]1[C@H]([C@@H]([C@H]([C@@H](O1)O)OC(=O)C)O)O SMEGJBVQLJJKKX-HOTMZDKISA-N 0.000 description 1
- 229940081735 acetylcellulose Drugs 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 229920002301 cellulose acetate Polymers 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- -1 for example Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 230000003685 thermal hair damage Effects 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/002—Details
- H01G4/228—Terminals
- H01G4/232—Terminals electrically connecting two or more layers of a stacked or rolled capacitor
- H01G4/2325—Terminals electrically connecting two or more layers of a stacked or rolled capacitor characterised by the material of the terminals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/002—Details
- H01G4/228—Terminals
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/43—Electric condenser making
- Y10T29/435—Solid dielectric type
Definitions
- the present invention relates to an electrical capacitor, preferably with a dielectric of a thermoplastic material, the plates of which, consisting especially of thin metal layers, produced by vapor treatment, are first contacted by end contact layers of a metal having a high melting temperature upon which is applied a layer of metal having a low melting temperature.
- end contact layers are usually produced by the so-called Schoops" metal spraying process in which a spraying on of molten metal is effected.
- Schoops metal spraying process
- end contact layers are also known, however, methods of producing end contact layers by other processes as for example, by metal vapor treatment.
- end contact layers not of one metal, but of several metals successively applied to form several layers. It is, for example, a known practice to first apply to the end surfaces a copper layer and only then over such copper layer, to apply low melting metal, for example, zinc.
- an electrical capacitor the plates of which are contacted by end contact layers of a first applied high melting metal on which is superimposed a layer of a low melting metal, in which, according to the invention, the first applied high melting metal is arranged on the ends of the capacitor in the form of individual particles, not forming a cohesive layer, but covering essentially each winding layer of the capacitor.
- the end contact layer according to the invention there is melted into the end surfaces first of all through a short spray burst which may be achieved in the Soho-op process a certain number of particles of a metal with relatively high melting point (ca. 1000* C. and above) and preferably relative high density, such as, for example, gold, copper, cobalt, iron, manganese, nickel, vanadium, zirconium and thereupon there is sprayed on a cohesive layer of a metal with a relatively low melting point such as, for example, zinc or tin or a z'yerin alloy, and to this, in the usual manner, the terminal wires are fastened.
- a metal with relatively high melting point ca. 1000* C. and above
- relative high density such as, for example, gold, copper, cobalt, iron, manganese, nickel, vanadium, zirconium and thereupon there is sprayed on a cohesive layer of a metal with a relatively low melting point such as, for example, zinc or tin
- the ends of the capacitor are thermally charged only for such a short time that no damage to the dielectric is to be feared.
- the non-cohesive particles "ice of the high melting metal act as embedding or anchoring elements for the contact layer subsequently applied to the ends of the wrapped capacitor layers.
- the utilization of the invention has proved especially advantageous in thin foil capacitors, the dielectric of which consists of thin lacquer layers, in particular, of acetyl cellulose or polystyrene.
- FIG. 1 is an elevational view of a capacitor embodying the invention, with a corner portion broken away;
- FIG. 2 is an enlarged sectional view of the corner portion broken away in FIG. 1.
- FIG. 1 of the drawing in which there is represented a wrapped electric capacitor, the ends of which, as illustrated in FIG. 2, are contacted by first spraying on individual particles 2 of a high-melting metal, for example copper, and subsequently spraying on an end contact layer 3 of a metal with low melting point, for example zinc. Onto the end contact layer 3- there are then soldered the terminal wires 4, by meansof which electrical connections of the capacitor are effected.
- a high-melting metal for example copper
- an end contact layer 3 of a metal with low melting point, for example zinc
- An electrical capacitor with a dielectric of -a thermoplastic material, the plates of which consist of thin metal layers produced by metalization, and are contacted by end contact layers of a first-applied high melting metal and a superimposed layer of a low melting metal, characterized by the feature that the high melting metal, first applied, and directly contacting the capacitor structure is disposed thereon in the form of individual particles which do not form a cohesive layer, but cover essentially each winding layer at the ends of the capacitor, said low melting metal connecting said individual particles and anchoredthereby to the adjacent winding layers.
- An electrical capacitor is defined in claim 1, wherein the particle size of such high-melting metal is within the range of 20 to 300' microns.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DES89011A DE1229191B (de) | 1964-01-10 | 1964-01-10 | Elektrischer Kondensator mit Stirnkontaktschichten |
Publications (1)
Publication Number | Publication Date |
---|---|
US3284684A true US3284684A (en) | 1966-11-08 |
Family
ID=7514816
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US424151A Expired - Lifetime US3284684A (en) | 1964-01-10 | 1965-01-07 | Electrical capacitor and method of making the same |
Country Status (6)
Country | Link |
---|---|
US (1) | US3284684A (zh) |
BE (1) | BE658144A (zh) |
CH (1) | CH416837A (zh) |
DE (1) | DE1229191B (zh) |
GB (1) | GB1036996A (zh) |
NL (1) | NL6414068A (zh) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3465403A (en) * | 1965-12-28 | 1969-09-09 | Western Electric Co | Method of establishing a testing procedure for self-healing capacitors |
US3495311A (en) * | 1966-11-16 | 1970-02-17 | Int Standard Electric Corp | Method of producing electrical capacitors with semiconductor layer |
US3992761A (en) * | 1974-11-22 | 1976-11-23 | Trw Inc. | Method of making multi-layer capacitors |
US4226011A (en) * | 1979-01-02 | 1980-10-07 | Trw Inc. | Manufacturing method for metalized plastic dielectric capacitors for improved current capabilities |
US4604676A (en) * | 1984-10-02 | 1986-08-05 | Murata Manufacturing Co., Ltd. | Ceramic capacitor |
US4613518A (en) * | 1984-04-16 | 1986-09-23 | Sfe Technologies | Monolithic capacitor edge termination |
US4819115A (en) * | 1988-01-28 | 1989-04-04 | Westinghouse Electric Corp. | End connections for wound capacitors and methods of making the same |
US4849853A (en) * | 1988-04-11 | 1989-07-18 | Illinois Tool Works Inc. | Capacitive structure |
WO2014206306A1 (zh) | 2013-06-28 | 2014-12-31 | 国源容开国际科技(北京)股份有限公司 | 二极管触点保护复合开关的控制电路及继电器的控制方法 |
US9666366B2 (en) | 2002-04-15 | 2017-05-30 | Avx Corporation | Method of making multi-layer electronic components with plated terminations |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1614641C2 (de) * | 1967-10-26 | 1974-07-11 | Siemens Ag, 1000 Berlin Und 8000 Muenchen | Elektrischer Kondensator mit Metallbelegungen aus Aluminium |
NL6910723A (zh) * | 1968-07-24 | 1970-01-27 | ||
DE1764741B1 (de) * | 1968-07-29 | 1971-10-07 | Siemens Ag | Verfahren zum kapazitaetsabgleich elektrischer wickelkonden satoren |
JPS56101732A (en) | 1980-01-18 | 1981-08-14 | Matsushita Electric Ind Co Ltd | Metallized film condenser |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB712559A (en) * | 1951-06-16 | 1954-07-28 | Siemens Ag | Improvements relating to electric condensers |
US2921246A (en) * | 1956-03-29 | 1960-01-12 | Sprague Electric Co | Electrical condensers |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE946302C (de) * | 1941-12-11 | 1956-07-26 | Bosch Gmbh Robert | Verfahren zur Herstellung elektrisch leitender Verbindungen zwischen aeusserst duennen Metallbelegungen elektrischer Kondensatoren und ihren drahtfoermigen Stromzufuehrungen |
-
0
- BE BE658144D patent/BE658144A/xx unknown
-
1964
- 1964-01-10 DE DES89011A patent/DE1229191B/de active Pending
- 1964-12-03 NL NL6414068A patent/NL6414068A/xx unknown
-
1965
- 1965-01-07 US US424151A patent/US3284684A/en not_active Expired - Lifetime
- 1965-01-08 CH CH16865A patent/CH416837A/de unknown
- 1965-01-11 GB GB1129/65A patent/GB1036996A/en not_active Expired
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB712559A (en) * | 1951-06-16 | 1954-07-28 | Siemens Ag | Improvements relating to electric condensers |
US2921246A (en) * | 1956-03-29 | 1960-01-12 | Sprague Electric Co | Electrical condensers |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3465403A (en) * | 1965-12-28 | 1969-09-09 | Western Electric Co | Method of establishing a testing procedure for self-healing capacitors |
US3495311A (en) * | 1966-11-16 | 1970-02-17 | Int Standard Electric Corp | Method of producing electrical capacitors with semiconductor layer |
US3992761A (en) * | 1974-11-22 | 1976-11-23 | Trw Inc. | Method of making multi-layer capacitors |
US4226011A (en) * | 1979-01-02 | 1980-10-07 | Trw Inc. | Manufacturing method for metalized plastic dielectric capacitors for improved current capabilities |
US4613518A (en) * | 1984-04-16 | 1986-09-23 | Sfe Technologies | Monolithic capacitor edge termination |
US4604676A (en) * | 1984-10-02 | 1986-08-05 | Murata Manufacturing Co., Ltd. | Ceramic capacitor |
US4819115A (en) * | 1988-01-28 | 1989-04-04 | Westinghouse Electric Corp. | End connections for wound capacitors and methods of making the same |
US4849853A (en) * | 1988-04-11 | 1989-07-18 | Illinois Tool Works Inc. | Capacitive structure |
US9666366B2 (en) | 2002-04-15 | 2017-05-30 | Avx Corporation | Method of making multi-layer electronic components with plated terminations |
US10020116B2 (en) | 2002-04-15 | 2018-07-10 | Avx Corporation | Plated terminations |
US10366835B2 (en) | 2002-04-15 | 2019-07-30 | Avx Corporation | Plated terminations |
US11195659B2 (en) | 2002-04-15 | 2021-12-07 | Avx Corporation | Plated terminations |
WO2014206306A1 (zh) | 2013-06-28 | 2014-12-31 | 国源容开国际科技(北京)股份有限公司 | 二极管触点保护复合开关的控制电路及继电器的控制方法 |
Also Published As
Publication number | Publication date |
---|---|
CH416837A (de) | 1966-07-15 |
GB1036996A (en) | 1966-07-20 |
DE1229191B (de) | 1966-11-24 |
BE658144A (zh) | |
NL6414068A (zh) | 1965-07-12 |
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