US2935037A - Apparatus for making patterned tufted pile fabric - Google Patents

Apparatus for making patterned tufted pile fabric Download PDF

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Publication number
US2935037A
US2935037A US630343A US63034356A US2935037A US 2935037 A US2935037 A US 2935037A US 630343 A US630343 A US 630343A US 63034356 A US63034356 A US 63034356A US 2935037 A US2935037 A US 2935037A
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United States
Prior art keywords
yarn
roll
rolls
pattern
fabric
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US630343A
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English (en)
Inventor
Joseph L Card
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SPENCER WRIGHT INDUSTRIES Inc A CORP OF TENNESSEE
COBBLE BROTHERS MACHINERY Co
COBBLE BROTHERS MACHINERY COMP
Original Assignee
COBBLE BROTHERS MACHINERY COMP
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by COBBLE BROTHERS MACHINERY COMP filed Critical COBBLE BROTHERS MACHINERY COMP
Priority to US630343A priority Critical patent/US2935037A/en
Priority to GB39468/57A priority patent/GB853746A/en
Priority to DEC16015A priority patent/DE1258716B/de
Application granted granted Critical
Publication of US2935037A publication Critical patent/US2935037A/en
Anticipated expiration legal-status Critical
Assigned to SPENCER WRIGHT INDUSTRIES, INC., A CORP OF TENNESSEE reassignment SPENCER WRIGHT INDUSTRIES, INC., A CORP OF TENNESSEE ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: FIRST NATIONAL BANK OF BOSTON, THE A NATIONAL BANKING ASSOCIATION, FNB FINACIAL COMPANY A MASSACHUSETTS BUSINESS TRUST
Expired - Lifetime legal-status Critical Current

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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05CEMBROIDERING; TUFTING
    • D05C15/00Making pile fabrics or articles having similar surface features by inserting loops into a base material
    • D05C15/04Tufting
    • D05C15/08Tufting machines
    • D05C15/26Tufting machines with provision for producing patterns
    • D05C15/32Tufting machines with provision for producing patterns by altering the loop length
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05CEMBROIDERING; TUFTING
    • D05C15/00Making pile fabrics or articles having similar surface features by inserting loops into a base material
    • D05C15/04Tufting
    • D05C15/08Tufting machines
    • D05C15/16Arrangements or devices for manipulating threads
    • D05C15/18Thread feeding or tensioning arrangements

Definitions

  • the principal object of this invention is to provide means for positively feeding and controlling yarns supplied to tufting machines in a manner such that selected areas of the tufted fabric may have pile loops of different lengths and to select such areas in a manner to provide more varied and more elaborate predetermined design features or patterns in the finished fabric than are possible according to the apparatus disclosed in the Card application Serial Number 327,807.
  • a group of needles in a multiple needle tufting machine are fed by yarn from a yarn feed roll or a pair of yarn reed rolls, the speed of the rolls being varied by pattern control means in order to form high and low loop nap in a base fabric.
  • pattern control means for each group of needles there is a separate yarn feed roll or rolls.
  • the intricacy of the design in the patterned fabrics is limited by the number or rolls, and consequently the number of groups of needles, which could be mounted upon a machine.
  • four pairs of yarn feed rolls are disclosed which limit the fabric patterns to rectilinear designs.
  • Another object of this invention is to provide a tufting machine for making patterned loop pile fabric of high and low nap having a pattern control means of novel construction.
  • Another object of this invention is to provide a tufting machine for making high and low nap patterned loop pile fabric having a pair of yarn feed rolls of novel construction and driven at different speeds, mechanism for shifting yarn from one feed roll to another and pattern control means for operating the yarn shifting mechanism.
  • Afurther object of this invention is to provide a tufting machine for making high and low nap patterned loop pile fabric having a pair of parallel rolls nearly contiguous with each other rotating at different speeds, each of said rolls having spaced yarn gripping bands, with the yarn gripping bands on one roll staggered with respect to the yarn gripping bands on the other roll.
  • Another object of this invention is to provide a tufting machine for making high and low nap patterned loop pile fabric having a pair of yarn feed rolls of, novel eon-v struction and having a plurality of yarn shifting fingers adapted to be operated by pattern control mechanism to transfer yarn from one feed roll to another according to "a'predetermined pattern.
  • Fig. 1 is a top plan view of the tufting machine with the present invention attached thereto, the front of the machine being at the top of the sheet;
  • Fig. 2 is an end elevation of the right-hand end of the machine as viewed in Fig. 1;
  • Fig. 3 is an end elevation of the left-hand end of the, machine as viewed in Fig. 1, with the housing for the yarn feed roll gears broken away;
  • Fig. 4 is a section taken along the lines 4-4 of Fig. 1;
  • Fig. 5. is a partial front elevation at the right end of Fig. 1, disclosing a yarn feed roll and yarn shifting fingers;
  • Fig. 6 is a partial rear elevation at the left end of Fig. l, disclosing the pattern control mechanism
  • Fig. 7 is a schematic view of the electrical controls for the pattern drum
  • Fig. 8 is a diagrammatic view of the manner in which the full length pile loops are formed
  • Fig. 9 is a diagrammatic view showing the manner in which the pile loops of reduced length are formed.
  • Fig. 10 is a top plan view of a piece of fabric showing a pattern design which may be executed on a machine equipped with the yarn feed of the present invention
  • Fig. 11 is a section taken along the lines 11-11 of Fig. 1;
  • Fig. 12 is a view taken along the lines 12-12 of Fig. 11.
  • the framework of the tufting machine comprises a housing 10 having end walls 11 and 12 and a bed plate 13 (Fig. 4).
  • the housing 10 is generally hollow and contains the needle mechanism and drive therefor.
  • the drive means for the needles comprises a horizontal shaft 14 mounted in suitable bearings (not shown).
  • One end of the shaft 14, extends from the righthand end wall 12, as viewed in Fig. 1, and is there provided with a drive pulley 15, which is connected by a drive belt or sprocket chain 16 to a pulley 17 driven by electric motor 18 mounted in the lower portion of the housing 10, as best disclosed in Fig. 2.
  • the shaft 14 intermediate its ends is provided with a plurality of eccentrics 19 with which are operatively associated links or pitmans 20.
  • the pitmans 20 are connected at their lower extremities to vertically reciprocable rods 21 which are suitably guided for vertical movement in guide bearings 22 carried by the housing 10, as clearly shown in Fig. 4.
  • the rods 21 are attached at their lower extremities to the needle bar 23, said bar carrying a plurality of needles 24.
  • the needles 24 are secured within the bar 23 in any suitable manner so that they can be easily replaced.
  • the needles 24 are arranged to reciprocate through an apertured needle plate 25 carried by the bed plate 13, and at the upper limit of their excursion are clear of said needle plate.
  • a hook member 26 has been provided for each needle 24.
  • the hook members 26 are mounted on a rock shaft 27 suitably mounted within the bed plate 13 for rocking movement in timed relation to' Patented May 3, 1960 are projected through the needle plate 25 by the needles 24 ina well-known manner.
  • the shaft 27 may be rocked by a conventional link and arm mechanism driven by the needle shaft 14 in a known manner, such for instance as shown in the specification of the United States Patent to McCutchen 2,423,608. It will be understood that the operation of the shaft 27 and the hook members 26 is such that as a needle 24 carrying the thread loop reaches the lower-most portion of its downward excursion, the hook member 26 will be rocked counterclockwise in Fig.
  • the base fabric 28 is fed across the needle plate 25 from a suitable supply roll, not shown, by feed rolls 29 at the front of the machine and feed rolls 3% at the rear of the machine.
  • the feed rolls 29 and 30 may be driven by a chain of gearing which includes the belt member 31 driven from the pulley 32 mounted on the needle shaft 34, said belt driving a pulley 33 connected to a stub shaft 34' which, through appropriate gearing within the gear box 35, drives the shaft 36 on which the top rear feed roll 30 is mounted.
  • the opposite end of the shaft 36 is linked with gearing Within gear box 37 which drives the lower rear fabric feed roll 30 and the stub shaft 38.
  • Figs. 1 and 3 disclose gear 54 as being smaller than gear 55.
  • the rear feed roll 144 will rotate faster than the front feed roll 43.
  • each yarn shifting finger 57 is fixed to a vertical spindle 58 rotatably supported in bearings 59 and 60 on the pattern control box 61.
  • a plurality of solenoids 62 is mounted within the pattern control box 61, one solenoid for each yarn shifting finger 57. Coupled to the armature 63 of each solenoid 62 is a solenoid lever 64 which extends through an aperture 65 in the front panel of the control box '61 and is rigidly attached to a spindle 58, as best disclosed in Figs. 5, l1 and 12.
  • Activation of the solenoid 62 will withdraw armature 63 into the solenoid 62 pivoting the solenoid lever 64 and yarn shifting finger 57 to the dotted line position disclosed in Fig. 12.
  • a spring 66 is provided on each solenoid 62 to bias the solenoid lever 64 away from the solenoid to return the armature 63, lever 64, and yarn shifting finger 57 to their original positions before activation of the solenoid 62.
  • a stop bar 67 having a slot 68 to limit the lateral movement of each yarn shiftin Fig. 6 carries a pulley 39 around which is mounted a belt member 40, which in turn drives a pulley 41 supported on shaft 42 to drive one of the front fabric feed rolls 29.
  • the tufting machine as thus far described is quite con-. ventional and in its normal operation; when yarn or thread is supplied to the needles 24, will project pile loops of uniform height or length through the base fabric 28 to form a tufted pile fabric of conventional type and in which the pile is of uniform depth.
  • a pair of yarn feed rolls 43 and 44 are mounted parallel and nearly contiguous with each other on the front of the housing 10 in suitable bearings 45 and 46.
  • the rolls 43 and 44 are of equal diameter and are spaced apart from each other to form an interstice of approximately 0.006 inch to permit the passage of yarn.
  • Each roll is provided with equally spaced annular grooves, each of which is filled with a frictional substance, such as emery, to form a yarn gripping band 47.
  • the bands 48 forming the smooth surfaces between the annular grooves on the rolls are comparatively frictionless and adapted not to grip'a strand of yarn adjacent said surface.
  • the rolls 43 and 44 are so constructed that the yarn gripping bands 47 on each roll are staggered with respect to the yarn gripping bands 47 on the other roll.
  • an annular yarn gripping band 47 on one roll 43 will oppose a smooth'annular nongripping band 48 on the other roll 44.
  • the right-hand end of the shaft 49 supporting roll 44 is driven by gearing within gear box 50, which in turn is driven by pulley 51, belt member 52 and drive pulley 53 mounted on needle shaft 14.
  • the left-hand end of v roll shaft 49 terminates in a gear 54 which meshes with There are an equal number of yarn gripping ing finger 57 is mounted on the control box 61.
  • a pattern drum 71 Rotatab-ly mounted in suitable bearings 69 and 70 on the rear of the housing 10 is a pattern drum 71, as best disclosed in Figs. 1, 3, 4 and 6.
  • the pattern drum 71 is rotated in synchronism with the other operating parts of the tufting machine through sheave 72, belt member 73, jackshaft sheave 74, jackshaft 75, change sprocket 76, chain 77, and drive sprocket 78.
  • Drive sprocket 78 is driven through the gear train 79 meshing with the drive gear 80 keyed on stub shaft 38.
  • the bottom gears in train 79 float on roll shaft 36.
  • a plurality of pattern fingers 84 are pivotally mounted on a finger bar 85 fixedly supported on the rear of the housing 10. All the pattern fingers 84 are urged into constant engagement with the pattern drum .71 by means of the springs 86.
  • each yarn shifting finger comprises a slot 92, each slot being adapted to guide a strand or strands of yarn 93 from a source of yarn supply such as a creel, not shown, between the yarn feed rolls 43 and 44.
  • each slot 92 guides a pair of yarn strands 93 to adjacent needles 24, so that twice as many needles may be employed as there are yarn shifting fingers 57, solenoids 62 and pattern fingers 84.
  • the length of the pattern drum 7]. is only half as long as would be required ifeach finger slot 92 carried only one strand of yarn 93. As best disclosed in Fig.
  • a yarn shifting finger 57 whichhas not been activated by its corresponding solenoid 62 guides its yarn 93 between an annular gripping band 47 on the front roll 43 and a non-gripping band 48 on the rear'roll 44. In such an event, the yarn 93 will be engaged by the slower front roll 43 to create a low nap in the base fabric 28.
  • the yarn shifting finger 57 is activated by its corresponding solenoid 62 and pivots to the dotted line position disclosed in Fig, 12, the yarn.
  • the pattern sheet openings 82 correspond to the low nap areas of the design by reversing the solenoids 62, or by laterally shifting the annular gripping bands 47 a space equal to the width of an annular gripping band, so that a solenoid-operated yarn shifting finger 57 would permit the yarn 93 to engage the opposite roll from that previously described.
  • Fig. 9 shows diagrammatically the operation of the needle 24 for the formation of a loop when a strand of yarn 93 is being fed to the needle 24 by the front feed roll 43 rotating at a slower speed than the rear feed roll 44.
  • the front feed roll 43 supplies a needle 24 with a lesser amount of yarn than is supplied by rear feed roll 44, the length of yarn per stitch under this low speed operation being equal to twice the length of a given loop L plus the length of the same back-stitch s.
  • a loop L is formed by the needle 24 first forming a loop L equal to the depth of penetration, and because of the shortage of the yarn provided by the slow speed feed roll 43, the needle withdraws a portion of the yarn from a previously formed loop so that the short nap is provided in the base fabric 28 by deficient loops L It is, of course, possible to form either a uniform high nap tufted fabric by completely removing the pattern sheet 81 from the pattern drum 71, or to form a uniform low nap tufted fabric by placing a pattern sheet 81 without any openings 82 on the pattern drum 71.
  • the yarn 93 may be drawn back as described, by the needle 24 alone operating on its penetration stroke to pull back yarn from a previously formed loop after all of the slack yarn between the feed rolls and the needle has been drawn into the loop being formed.
  • it is also possible to draw back the yarn by including in the needle mechanism a yarn or thread jerker 94 (Fig. 4), as previously described in Card application Serial Numher 327,807.
  • Fig. discloses an example of a pattern fabric 83 made on the tufting machine provided with the pattern attachment constituting the present invention, and in which the short or low pile areas are represented by Lo, and the long or high pile areas are represented by Hi.
  • the Hi areas correspond to the openings 82 in the pattern sheet 81 disclosed in Fig. 1.
  • a yarn feeding apparatus for feeding a plurality of. yarns to a tufting machine having a plurality of needles adapted to be simultaneously operated comprising, a pair of spaced yarn feed rolls having parallel axes, the spacing of said rolls being sufiicient to permit the passage of a yarn between but in contact with the surfaces of both of said rolls, the surfaces of each of said yarn feed rolls comprising alternating annular yarn gripping and yarn slipping bands, the yarn gripping bands of one roll being offset from the yarn gripping bands of the other roll so thata yarn passing between said rolls substantially perpendicular to the axes of the rolls is gripped by the surface of one roll and slips on the opposite surface of the other roll, means for shifting yarn axially of said rolls to transfer a yarn from the yarn gripping band of one roll toa yarn gripping band on the other roll, and means for driving the rolls at different peripheral speeds.
  • said yarn shifting means comprises a finger for each yarn gripping band on one roll pivotally mounted on one side of said rolls, slot means in said finger for guiding a yarn between a yarn gripping band of one roll and the opposing yarn slipping band of the other roll substantially perpendicular to the axes of said rolls, and means for selectively pivoting each finger to guide a yarn between opposing yarn gripping and slipping bands or between the adjacent opposing yarn slipping and gripping bands.
  • said slot means comprises the tip of said finger, said tip being located proximate to the yarn passage spacing between said rolls without touching said roll surfaces.
  • said finger pivoting means comprises a spindle, said finger being fixed to said spindle for limited rotational movement substantially axially of said rolls, a lever fixed to said spindle and an electro-magnet for actuating said lever to rotate said spindle.
  • a pattern control means is operatively associated with said yarn shifting means to selectively feed yarns at different speeds to said needles according to a predetermined pattern.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
US630343A 1956-12-24 1956-12-24 Apparatus for making patterned tufted pile fabric Expired - Lifetime US2935037A (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
US630343A US2935037A (en) 1956-12-24 1956-12-24 Apparatus for making patterned tufted pile fabric
GB39468/57A GB853746A (en) 1956-12-24 1957-12-19 Apparatus for making patterned tufted pile fabric
DEC16015A DE1258716B (de) 1956-12-24 1957-12-24 Vorrichtung zum mustergemaessen Einziehen von Fadenschleifen in ein Grundgewebe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US630343A US2935037A (en) 1956-12-24 1956-12-24 Apparatus for making patterned tufted pile fabric

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US2935037A true US2935037A (en) 1960-05-03

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US630343A Expired - Lifetime US2935037A (en) 1956-12-24 1956-12-24 Apparatus for making patterned tufted pile fabric

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US (1) US2935037A (de)
DE (1) DE1258716B (de)
GB (1) GB853746A (de)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3001388A (en) * 1958-06-13 1961-09-26 C H Masland And Sons Pile fabric formation with varying height
US3075481A (en) * 1958-09-23 1963-01-29 Shubael C Stratton Apparatus for making tufted pile fabrics
US3093100A (en) * 1961-09-05 1963-06-11 Callaway Mills Co Tufting machine
US3119536A (en) * 1961-05-16 1964-01-28 Berkeley Davis Inc Wire feeding apparatus
US3207105A (en) * 1962-11-09 1965-09-21 Singer Co Pattern attachment for tufting machines
US3224395A (en) * 1963-11-21 1965-12-21 Singer Co Pattern attachment for tufting machines
US3259089A (en) * 1962-09-13 1966-07-05 John T Rockholt Tufting machine
US3334601A (en) * 1964-09-07 1967-08-08 Ellison Tufting Machinery Ltd Tufting machines
US5544605A (en) * 1994-03-10 1996-08-13 Tuftco Corporation Auxiliary yarn feed module for tufting machine with pattern control yarn feed mechanism

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE33238C (de) * O. GRAF und V. PREUSSER in Kottbus Einrichtung zur Herstellung von Noppengarnen auf Zwirnmaschinen
US1581093A (en) * 1922-01-03 1926-04-13 Wildman Mfg Co Yarn furnishing and controlling mechanism for knitting machines
US2023515A (en) * 1932-10-24 1935-12-10 Munsingwear Corp Thread feeding mechanism
US2247244A (en) * 1939-06-28 1941-06-24 Lawson Products Inc Strand feed-controlling mechanism for textile or other machines
US2273052A (en) * 1940-09-20 1942-02-17 Scott & Williams Inc Strand feeding mechanism
US2781007A (en) * 1953-03-17 1957-02-12 Calloway Mills Company Apparatus for making pile fabrics
US2782741A (en) * 1954-10-25 1957-02-26 Lees & Sons Co James Individual pile yarn control apparatus for pile fabrics
US2784689A (en) * 1953-09-02 1957-03-12 Masland C H & Sons Formation of high and low loops by needling
US2880684A (en) * 1955-03-09 1959-04-07 Masland C H & Sons Formation of high and low pile by needling

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL4208C (de) *
CH56561A (de) * 1911-03-29 1912-11-01 Fischer Amrein Sigmund Einrichtung zum Bremsen der Nadelfäden an Stickmaschinen
CH82781A (de) * 1918-11-28 1920-01-02 Johann Duenner Fadenwechseleinrichtung an Schiffchenstickmaschinen
CH95641A (de) * 1921-03-31 1922-08-01 Wetzstein Bruno Fadenführervorrichtung für Schiffchenstickmaschinen.
CH104305A (de) * 1922-11-20 1924-05-01 Duenner Johann Fadenwechseleinrichtung an Schiffchenstickmaschinen.
GB735019A (en) * 1952-12-24 1955-08-10 Card Joseph L Improvements in method of and apparatus for making patterned tufted pile fabric
US2768593A (en) * 1954-02-16 1956-10-30 Lombard Ben Apparatus for tufting

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE33238C (de) * O. GRAF und V. PREUSSER in Kottbus Einrichtung zur Herstellung von Noppengarnen auf Zwirnmaschinen
US1581093A (en) * 1922-01-03 1926-04-13 Wildman Mfg Co Yarn furnishing and controlling mechanism for knitting machines
US2023515A (en) * 1932-10-24 1935-12-10 Munsingwear Corp Thread feeding mechanism
US2247244A (en) * 1939-06-28 1941-06-24 Lawson Products Inc Strand feed-controlling mechanism for textile or other machines
US2273052A (en) * 1940-09-20 1942-02-17 Scott & Williams Inc Strand feeding mechanism
US2781007A (en) * 1953-03-17 1957-02-12 Calloway Mills Company Apparatus for making pile fabrics
US2784689A (en) * 1953-09-02 1957-03-12 Masland C H & Sons Formation of high and low loops by needling
US2782741A (en) * 1954-10-25 1957-02-26 Lees & Sons Co James Individual pile yarn control apparatus for pile fabrics
US2880684A (en) * 1955-03-09 1959-04-07 Masland C H & Sons Formation of high and low pile by needling

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3001388A (en) * 1958-06-13 1961-09-26 C H Masland And Sons Pile fabric formation with varying height
US3075481A (en) * 1958-09-23 1963-01-29 Shubael C Stratton Apparatus for making tufted pile fabrics
US3119536A (en) * 1961-05-16 1964-01-28 Berkeley Davis Inc Wire feeding apparatus
US3093100A (en) * 1961-09-05 1963-06-11 Callaway Mills Co Tufting machine
US3259089A (en) * 1962-09-13 1966-07-05 John T Rockholt Tufting machine
US3207105A (en) * 1962-11-09 1965-09-21 Singer Co Pattern attachment for tufting machines
US3224395A (en) * 1963-11-21 1965-12-21 Singer Co Pattern attachment for tufting machines
US3334601A (en) * 1964-09-07 1967-08-08 Ellison Tufting Machinery Ltd Tufting machines
US5544605A (en) * 1994-03-10 1996-08-13 Tuftco Corporation Auxiliary yarn feed module for tufting machine with pattern control yarn feed mechanism

Also Published As

Publication number Publication date
GB853746A (en) 1960-11-09
DE1258716B (de) 1968-01-11

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Owner name: SPENCER WRIGHT INDUSTRIES, INC., A CORP OF TENNESS

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNORS:FNB FINACIAL COMPANY A MASSACHUSETTS BUSINESS TRUST;FIRST NATIONAL BANK OF BOSTON, THE A NATIONAL BANKING ASSOCIATION;REEL/FRAME:004248/0926

Effective date: 19840209