US2573319A - Inductive stirring - Google Patents

Inductive stirring Download PDF

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Publication number
US2573319A
US2573319A US125252A US12525249A US2573319A US 2573319 A US2573319 A US 2573319A US 125252 A US125252 A US 125252A US 12525249 A US12525249 A US 12525249A US 2573319 A US2573319 A US 2573319A
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furnace
stirring
charge
bath
poles
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Expired - Lifetime
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US125252A
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Dreyfus Ludwig
Eriksson Karl Erik
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ABB Norden Holding AB
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ASEA AB
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/34Arrangements for circulation of melts
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2213/00Aspects relating both to resistive heating and to induction heating, covered by H05B3/00 and H05B6/00
    • H05B2213/02Stirring of melted material in melting furnaces

Definitions

  • This invention relates to electric furnaces having means for electro-dynamic stirring of Ithe charge or bath.
  • the most appropriate form of such a motion will be that which is obtained when the bath is forced diametrically across the centra1 part of the furnace, preferably in an accelerated manner. After striking the wall of the furnace the charge is turned aside in each direction along the wall with a retarding motion due to the friction with the wall. Such a whirling motion will bring about the mixing of the upper and lower layers of the charge which is necessary for obtaining fully satisfactoryv metallurgical results, on the one hand by mixing of the diierent parts of the bath, and on the other hand by bringing the molten metal into intimate contact with the covering slag, which is the real purpose of the stirring.
  • l present invention relates to means by which the employment of such a converter can be entirely avoided.
  • a separate stirring eddy current is induced by means of two or more magnetic systems each comprising two or more poles, mounted beneath the bottom of the furnace, which systems are caused to rotate about axes, the extensions of which pass through the charge.
  • Fig. 1 shows the desired ideal current eld of the bath as described above.
  • Figs. 2 and 3 show a vertical and a horizontal section respectively of an arrangement consisting of two magnetic systems rotating in opposite directions.
  • each magnetic system consists of two direct current magnetized poles 6, I and I4, I5 respectively, having pole pieces which are shaped in such manner that an approximately constant air gap is obtained between the pole pieces and the bottom of the furnace.
  • the rotational axes of the magnetic systems are directed to about the centre of the spherical surface.
  • the poles 6, l, I4, I5 are provided with coils 8, 9, Il, I2 respectively, fed from a direct current source in any manner known per se, magnetizing the poles according to the symbols N (north pole) and S (south pole) in the drawing.
  • the magnetic systems are supported by a spindle I0 for the poles 6, l and a spindle I3 for the poles I4, I5.
  • the spindles are rotated by any suitable means, for instance gears, belts, separate motors. These means are not shown in the drawing.
  • the current supply to the coils y8, 9, II, I2 is also not shown, as it may be performed in any way used in the art.
  • the distances between the rotational axes of the magnetic systems at the bottom of the furnace, as well as the coupling of their rotary motion, is chosen so as to permit the poles of one system to gear or mesh into the pole-gaps of the adJacent system, or adjacent systems.
  • the bath will be subjected to two rotary forces interfering with each other, and the charge will be accelerated and decelerated in substantially the same way as shown in Fig. 1.
  • the speed of rotation of the magnetic systems may prontably be chosen to give a Irequency of as low as l or 2 periods a second.

Description

Oct 30, 1951 L.. DREYFUS ETAL- 2,573,319
INDUCTIVE STIRRING Filed Nov. s, 1949 Patented Oct. 30, 1951 INDUCTIVE STIBRING Ludwig Dreyfus and Karl Erik Eriksson, Vasteras,
Sweden, assignors to Allmnna Svenska Elektriska Aktiebolaget, Vasteras, Sweden, a Swedish corporation Application November 3, 1949, Serial No. 125,252 In Sweden November 8, 1948 1 Claim. l This invention relates to electric furnaces having means for electro-dynamic stirring of Ithe charge or bath.
In previously known arrangements for this purpose it is known to mount two-phase or polyphase stirring windings provided with an iron core .beneath the bottom of the furnace, in such a manner that the windings produce a iiux which penetrates the furnace bottom and the walls and induces eddy currents in the bath. The electrodynamic force components will then prbduce'a'"v whirling motion of the bath.
The most appropriate form of such a motion will be that which is obtained when the bath is forced diametrically across the centra1 part of the furnace, preferably in an accelerated manner. After striking the wall of the furnace the charge is turned aside in each direction along the wall with a retarding motion due to the friction with the wall. Such a whirling motion will bring about the mixing of the upper and lower layers of the charge which is necessary for obtaining fully satisfactoryv metallurgical results, on the one hand by mixing of the diierent parts of the bath, and on the other hand by bringing the molten metal into intimate contact with the covering slag, which is the real purpose of the stirring.
The aforementioned arrangements of the nxed stirring windings, however, necessitated a rather expensive motor converter, as the stirring is effected by currents of very low frequency. The
l present invention relates to means by which the employment of such a converter can be entirely avoided.
According to this invention, a separate stirring eddy current is induced by means of two or more magnetic systems each comprising two or more poles, mounted beneath the bottom of the furnace, which systems are caused to rotate about axes, the extensions of which pass through the charge.
The invention will be further described with reference to the accompanying two drawings in which:
Fig. 1 shows the desired ideal current eld of the bath as described above.
Figs. 2 and 3 show a vertical and a horizontal section respectively of an arrangement consisting of two magnetic systems rotating in opposite directions.
An eiective arrangement is attained by combining two or more rotating systems having few poles which are arranged beneath the bottom of the furnace. An arrangement of this kind is shown in Figs. 4 and 5 showing two sections of the furnace I which is charged to a relatively small degree with the bath 2. The furnace is covered by a sheet covering 3. Under the bottom of the furnace. which preferably constitutes a part of the surface of a sphere, the covering sheet is made of non-magnetic material beneath which two magnetic systems 4 and 5 are arranged. In the form shown, each magnetic system consists of two direct current magnetized poles 6, I and I4, I5 respectively, having pole pieces which are shaped in such manner that an approximately constant air gap is obtained between the pole pieces and the bottom of the furnace. The rotational axes of the magnetic systems are directed to about the centre of the spherical surface. The poles 6, l, I4, I5 are provided with coils 8, 9, Il, I2 respectively, fed from a direct current source in any manner known per se, magnetizing the poles according to the symbols N (north pole) and S (south pole) in the drawing. The magnetic systems are supported by a spindle I0 for the poles 6, l and a spindle I3 for the poles I4, I5. The spindles are rotated by any suitable means, for instance gears, belts, separate motors. These means are not shown in the drawing. The current supply to the coils y8, 9, II, I2 is also not shown, as it may be performed in any way used in the art.
The distances between the rotational axes of the magnetic systems at the bottom of the furnace, as well as the coupling of their rotary motion, is chosen so as to permit the poles of one system to gear or mesh into the pole-gaps of the adJacent system, or adjacent systems. By this neans the bath will be subiected to two rotary forces interfering with each other, and the charge will be accelerated and decelerated in substantially the same way as shown in Fig. 1. By giving the bottom layer of the bath a. stronger accelerated motion than the top layer a very efcient mixing will be attained between these layers. The speed of rotation of the magnetic systems may prontably be chosen to give a Irequency of as low as l or 2 periods a second.
We claim as our invention:
An electric furnace with the charge contained in a shallow hearth and having means for melting the charge and separate means arranged beneath the bottom of the furnace for eddy current stirring of the charge by inducing a low frequency current in the charge, said stirring means comprising at least two eddy current-inducing rotary magnetic systems, each system comprising at least twopoles, the poles of one system extending into the pole gaps of the adjacent system, and said systems being so arranged that an extension of the axis of rotation of each of said systems passes through the furnace charge.
LUDWIG DREYFUS. KARL ERIK ERIKSSON.
REFERENCES CITED The following references are of record in the le of this patent:
Number Number l 4 NITED STATES PATENTS Name Date Holmgren Dec. 17, 1907 Bally July 29, 1913 Bender et al. Nov. 16, 1937 Mars et a1 Jan. 24, 1939 Schlup Dec. 5, 1939 Gallusser Feb. 20, 1 940 Dreyfus Sept. 23, 1941 FOREIGN PATENTS Country Date Great Britain Jan, 24, 1939
US125252A 1948-11-08 1949-11-03 Inductive stirring Expired - Lifetime US2573319A (en)

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Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2729692A (en) * 1952-08-14 1956-01-03 Babcock & Wilcox Co Rotary field stirring device with independently driven fan
US2774803A (en) * 1952-09-20 1956-12-18 Asea Ab Inductive stirring device for metallurgical furnace
US2780666A (en) * 1954-04-06 1957-02-05 Mallory Sharon Titanium Corp Induction furnace control and method
US2826666A (en) * 1954-02-15 1958-03-11 Tung Sol Electric Inc Improvement in apparatus for growing single crystals
US2852586A (en) * 1957-01-17 1958-09-16 British Thomson Houston Co Ltd Magnetic stirring apparatus
US2875261A (en) * 1957-02-26 1959-02-24 Swindell Dressler Corp Magnetomotive agitator for molten metal baths or the like
US2897334A (en) * 1955-11-09 1959-07-28 Robertshaw Fulton Controls Co Temperature control device
US3022059A (en) * 1958-03-10 1962-02-20 Hoerder Huettenunion Ag Apparatus for treating metal melts
US3226223A (en) * 1960-05-21 1965-12-28 W C Heracus G M B H Method and apparatus for melting metals by inductive heating and electron bombardment
US3363044A (en) * 1965-03-13 1968-01-09 Asea Ab Channel type induction furnace
US3406240A (en) * 1964-07-22 1968-10-15 Beteiligungs & Patentverw Gmbh Electric-arc furnace equipped with puddling coil
US3410331A (en) * 1966-03-16 1968-11-12 Gen Motors Corp Method of casting an aluminumbased bearing alloy
US3614080A (en) * 1969-06-11 1971-10-19 Vladimir Mikhailovich Foliforo Device for mixing conductive liquids with reagents
US3632229A (en) * 1969-06-21 1972-01-04 Aeg Elotherm Gmbh Process for dosing of liquid metals, especially from melting or heat preserving containers by means of an electromagnetic conveying trough
EP1612498A1 (en) * 2004-06-30 2006-01-04 Kenzo Takahashi Agitator and melting furnace with agitator

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US873861A (en) * 1907-03-06 1907-12-17 Gustaf Holmgren Electric furnace.
US1068558A (en) * 1912-07-05 1913-07-29 Jean Bally Electric furnace.
US2099593A (en) * 1935-04-12 1937-11-16 Buderus Eisenwerk Process for refining or separating electrically conductive liquids
US2144886A (en) * 1934-04-16 1939-01-24 Mars Georg Electric furnace
GB499437A (en) * 1937-01-22 1939-01-24 Asea Ab Improvements in or relating to furnaces for metallurgical purposes
US2181921A (en) * 1938-01-05 1939-12-05 American Rolling Mill Co Induction furnace
US2191377A (en) * 1936-12-16 1940-02-20 Gallusser Hans Method of reduction of oxides
US2256518A (en) * 1938-10-03 1941-09-23 Asea Ab Electric furnace

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US873861A (en) * 1907-03-06 1907-12-17 Gustaf Holmgren Electric furnace.
US1068558A (en) * 1912-07-05 1913-07-29 Jean Bally Electric furnace.
US2144886A (en) * 1934-04-16 1939-01-24 Mars Georg Electric furnace
US2099593A (en) * 1935-04-12 1937-11-16 Buderus Eisenwerk Process for refining or separating electrically conductive liquids
US2191377A (en) * 1936-12-16 1940-02-20 Gallusser Hans Method of reduction of oxides
GB499437A (en) * 1937-01-22 1939-01-24 Asea Ab Improvements in or relating to furnaces for metallurgical purposes
US2181921A (en) * 1938-01-05 1939-12-05 American Rolling Mill Co Induction furnace
US2256518A (en) * 1938-10-03 1941-09-23 Asea Ab Electric furnace

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2729692A (en) * 1952-08-14 1956-01-03 Babcock & Wilcox Co Rotary field stirring device with independently driven fan
US2774803A (en) * 1952-09-20 1956-12-18 Asea Ab Inductive stirring device for metallurgical furnace
US2826666A (en) * 1954-02-15 1958-03-11 Tung Sol Electric Inc Improvement in apparatus for growing single crystals
US2780666A (en) * 1954-04-06 1957-02-05 Mallory Sharon Titanium Corp Induction furnace control and method
US2897334A (en) * 1955-11-09 1959-07-28 Robertshaw Fulton Controls Co Temperature control device
US2852586A (en) * 1957-01-17 1958-09-16 British Thomson Houston Co Ltd Magnetic stirring apparatus
US2875261A (en) * 1957-02-26 1959-02-24 Swindell Dressler Corp Magnetomotive agitator for molten metal baths or the like
US3022059A (en) * 1958-03-10 1962-02-20 Hoerder Huettenunion Ag Apparatus for treating metal melts
US3226223A (en) * 1960-05-21 1965-12-28 W C Heracus G M B H Method and apparatus for melting metals by inductive heating and electron bombardment
US3406240A (en) * 1964-07-22 1968-10-15 Beteiligungs & Patentverw Gmbh Electric-arc furnace equipped with puddling coil
US3363044A (en) * 1965-03-13 1968-01-09 Asea Ab Channel type induction furnace
US3410331A (en) * 1966-03-16 1968-11-12 Gen Motors Corp Method of casting an aluminumbased bearing alloy
US3614080A (en) * 1969-06-11 1971-10-19 Vladimir Mikhailovich Foliforo Device for mixing conductive liquids with reagents
US3632229A (en) * 1969-06-21 1972-01-04 Aeg Elotherm Gmbh Process for dosing of liquid metals, especially from melting or heat preserving containers by means of an electromagnetic conveying trough
EP1612498A1 (en) * 2004-06-30 2006-01-04 Kenzo Takahashi Agitator and melting furnace with agitator
US20060001200A1 (en) * 2004-06-30 2006-01-05 Kenzo Takahashi Agitator and melting furnace with agitator
CN100472163C (en) * 2004-06-30 2009-03-25 高桥谦三 Agitator and melting furnace with agitator
US7815846B2 (en) 2004-06-30 2010-10-19 Kenzo Takahashi Agitator and melting furnace with agitator

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