US20220259705A1 - Magnesium alloy and method for producing same - Google Patents
Magnesium alloy and method for producing same Download PDFInfo
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- US20220259705A1 US20220259705A1 US17/625,359 US202017625359A US2022259705A1 US 20220259705 A1 US20220259705 A1 US 20220259705A1 US 202017625359 A US202017625359 A US 202017625359A US 2022259705 A1 US2022259705 A1 US 2022259705A1
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- 229910000861 Mg alloy Inorganic materials 0.000 title claims abstract description 151
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 239000011777 magnesium Substances 0.000 claims abstract description 24
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 24
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims abstract description 22
- 229910052744 lithium Inorganic materials 0.000 claims abstract description 22
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 21
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 21
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000012535 impurity Substances 0.000 claims abstract description 3
- 238000010438 heat treatment Methods 0.000 claims description 48
- 239000011575 calcium Substances 0.000 claims description 23
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 21
- 229910052791 calcium Inorganic materials 0.000 claims description 21
- 229910052727 yttrium Inorganic materials 0.000 claims description 18
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 9
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 8
- 150000002910 rare earth metals Chemical class 0.000 claims description 8
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 5
- 239000011265 semifinished product Substances 0.000 claims description 5
- 229910052725 zinc Inorganic materials 0.000 claims description 5
- 239000011701 zinc Substances 0.000 claims description 5
- 229910052710 silicon Inorganic materials 0.000 claims description 2
- 239000010703 silicon Substances 0.000 claims description 2
- 229910045601 alloy Inorganic materials 0.000 description 17
- 239000000956 alloy Substances 0.000 description 17
- 239000000203 mixture Substances 0.000 description 14
- 235000019589 hardness Nutrition 0.000 description 12
- 238000010586 diagram Methods 0.000 description 9
- 230000009286 beneficial effect Effects 0.000 description 7
- 230000035882 stress Effects 0.000 description 7
- 230000003647 oxidation Effects 0.000 description 6
- 238000007254 oxidation reaction Methods 0.000 description 6
- 238000005266 casting Methods 0.000 description 5
- 238000012669 compression test Methods 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 5
- 239000013078 crystal Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000012071 phase Substances 0.000 description 5
- 238000010587 phase diagram Methods 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000005457 optimization Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000005275 alloying Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000001000 micrograph Methods 0.000 description 2
- 238000010120 permanent mold casting Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 238000007545 Vickers hardness test Methods 0.000 description 1
- VCHVXUQQZMQWIY-UHFFFAOYSA-N [AlH3].[Mg].[Li] Chemical compound [AlH3].[Mg].[Li] VCHVXUQQZMQWIY-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005496 eutectics Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000000877 morphologic effect Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 230000002459 sustained effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C23/00—Alloys based on magnesium
- C22C23/02—Alloys based on magnesium with aluminium as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C23/00—Alloys based on magnesium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C14/00—Alloys based on titanium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/02—Alloys based on aluminium with silicon as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/06—Alloys based on aluminium with magnesium as the next major constituent
- C22C21/08—Alloys based on aluminium with magnesium as the next major constituent with silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/10—Alloys based on aluminium with zinc as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/12—Alloys based on aluminium with copper as the next major constituent
- C22C21/16—Alloys based on aluminium with copper as the next major constituent with magnesium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C24/00—Alloys based on an alkali or an alkaline earth metal
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/04—Alloys based on copper with zinc as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
- C22F1/043—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with silicon as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
- C22F1/047—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
- C22F1/05—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys of the Al-Si-Mg type, i.e. containing silicon and magnesium in approximately equal proportions
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/06—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of magnesium or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/16—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of other metals or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/16—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of other metals or alloys based thereon
- C22F1/18—High-melting or refractory metals or alloys based thereon
- C22F1/183—High-melting or refractory metals or alloys based thereon of titanium or alloys based thereon
Definitions
- the invention relates to a magnesium alloy.
- the invention also relates to a method for producing a magnesium alloy.
- magnesium alloys constitute frequently used structural alloys or structural materials, especially in the field of the automotive industry and aircraft industry. It is known that a ductility of magnesium alloys can be improved by adding lithium (Li), wherein a shift from a hexagonal crystal system to a body-centered cubic crystal system typically takes place in the magnesium alloy as the lithium amount increases. This is associated with an increased number of slip planes, whereby the occurrence of a markedly improved ductility as the lithium amount increases can be explained.
- this approach can be accompanied by a reduction in the strength and corrosion resistance of the magnesium alloy, so that other alloying elements, such as aluminum or zinc for example, are often added in order to lessen these disadvantages and to normally achieve at least moderate strengths and corrosion resistances.
- the object of the invention is to specify a magnesium alloy that has a high strength, in particular a high compressive strength, and a good deformability.
- the object is attained with a magnesium alloy comprising, in particular being made from, (in at %)
- the basis of the invention is the finding that, with an aforementioned alloy composition of a magnesium alloy having a corresponding amount of lithium (Li) as well as a mandatory amount of aluminum (Al) in a specific, aforementioned aluminum-to-magnesium ratio range, a micro-scale microstructure or a fine, in particular fine lamellar, microstructure forms in the magnesium alloy.
- the theoretical foundation of these characteristics is considered to be a eutectic transformation of the magnesium alloy which occurs at an aforementioned ratio of aluminum to magnesium.
- the fine-scale microstructure is accompanied by a high strength, in particular a high compressive strength, wherein a good deformability of the magnesium alloy is ensured at the same time at corresponding aforementioned amounts of lithium in the magnesium alloy.
- the orientation composition or orientation line in the phase diagram is in particular a ratio of aluminum to magnesium (in atomic percent, abbreviated by at %) of approx. 3:6, since a particularly homogeneous fine-scale or homogeneous fine lamellar microstructure or morphology is found at this ratio.
- the fine, in particular fine lamellar, microstructure or morphology is also found in a varyingly pronounced degree, which is accordingly normally associated with varyingly pronounced magnitudes of strength, in particular a magnitude of compressive strength, as well as deformability or ductility of the magnesium alloy. Because of these special morphological characteristics in the stated composition range, a formation of a magnesium alloy that has both a high strength, in particular compressive strength, and also a good deformability is thus enabled.
- the magnesium alloy comprises (in at %) 30.0% to 60.0%, in particular 40% to 50%, lithium.
- a pronounced strength and a particularly pronounced deformability can be achieved. This is likely due in particular to a combination of finely structured morphology and a transformation to a body-centered cubic crystal system in the stated lithium range.
- a high strength and also a high deformability emerge particularly strongly if the magnesium alloy comprises (in at %) 45% to 50%, in particular 45% to 48%, lithium.
- the magnesium alloy comprises (in at %) greater than 0.05%, in particular greater than 0.1%, normally greater than 1% aluminum.
- magnesium-based alloy thereby denotes a magnesium alloy which, taking the alloy amounts thereof in percentage by weight (wt %) as a basis, contains magnesium as the main element or as the largest alloy amount.
- wt % percentage by weight
- magnesium alloy is (in at %) 30.0% to 60.0% lithium and a ratio of aluminum to magnesium (in at %) is 2.5:6 to 3.5:6, in particular 2.8:6 to 3.3:6, preferably approximately 3:6.
- a particularly pronounced homogeneity can also be achieved if the magnesium alloy thereby comprises (in at %) 40.0% to 60.0% lithium.
- the magnesium alloy comprises greater than 0.0 to 3.0 wt %, in particular greater than 0.0 to 2.0 wt %, preferably greater than 0.0 to 1.5 wt %, calcium (Ca).
- a lower limit of content ranges, in particular those mentioned above, for calcium is greater than 0.05 wt %.
- a reduced oxidation tendency of the magnesium alloy can thus be realized, advantageously typically in that a stable oxidation layer forms on a surface of the magnesium alloy.
- a grain-refining effect in the magnesium alloy can be utilized or achieved so that a high stability of the fine-scale microstructure is achievable and a strength of the magnesium alloy can be further increased. Both a high oxidation resistance and also an increased strength or a stabilization of the strength properties can be achieved if the magnesium alloy comprises 0.5 wt % to 1.0 wt % calcium.
- the effects stated above are in particular based on a formation of CaO. Accordingly, it can be specifically provided that calcium is added to the magnesium alloy as an alloy amount or contained in the magnesium alloy at least partially, in particularly predominantly, preferably completely, in the form of CaO. A homogeneous distribution of calcium or CaO in the magnesium alloy can thus be facilitated. It is thus particularly advantageous if the magnesium alloy comprises CaO with the amounts stated above for calcium.
- the magnesium alloy comprises greater than 0.0 to 3.0 wt %, preferably 1.0 wt % to 2.0 wt %, rare earth metals, in particular yttrium (Y).
- Y yttrium
- a formation of Y 2 O 3 occurring in the magnesium alloy is of particular relevance. Accordingly, it can be specifically provided that yttrium is added to the magnesium alloy as an alloy amount or contained in the magnesium alloy at least partially, in particular predominantly, preferably completely, in the form of Y 2 O 3 . It is thus advantageous if the magnesium alloy comprises Y 2 O 3 with the amounts stated above for yttrium.
- An oxidation tendency can be reduced in particular if both calcium, in particular in the form of CaO, and also rare earth metals, in particular yttrium, preferably in the form of Y 2 O 3 , are respectively contained in the magnesium alloy according to the aforementioned content ranges, wherein in particular calcium at greater than 0.0, in particular greater than 0.05 wt % to 1.5 wt %, and yttrium at 1.0 wt % to 2.0 wt % have proven effective.
- a particularly pronounced corrosion resistance can be achieved if the magnesium alloy contains calcium and rare earth metals, in particular yttrium, wherein a total amount of calcium and rare earth metals, in particular yttrium, is greater than 0.0, in particular greater than 0.05 wt % to 3.0 wt %, preferably 1.0 wt % to 2.5 wt %.
- a compressive strength of the magnesium alloy is at least 300 MPa, in particular at least 350 MPa, preferably at least 380 MPa, particularly preferably at least 400 MPa.
- an alloy composition provided according to the invention for the magnesium alloy as a result of the finely structured microstructure thereof, in particular according to a production of the magnesium alloy by casting.
- the aforementioned values apply to a maximum compressive strength, specifically for a compressive yield point or compressive yield strength, of the magnesium alloy.
- the compressive strength or maximum compressive strength, or compressive yield point or compressive yield strength, of the magnesium alloy can be at least 410 MPa, specifically at least 430 MPa. This can typically be feasibly achieved with a heat treatment, in particular as described below.
- the magnesium alloy has a good aging capacity, wherein a strength, in particular compressive strength, and/or a deformability of the magnesium alloy can be further optimized, or preferably increased, by heat treatment of the magnesium alloy. It is therefore advantageously provided that a specific compressive strength, in particular a maximum specific compressive strength, of the magnesium alloy, in particular at room temperature, in an aged state is at least 300 Nm/g, in particular at least 330 Nm/g, preferably at least 350 Nm/g.
- the aged state thereby denotes a state of the magnesium alloy after a completed heat treatment of the magnesium alloy. Boundary conditions of the heat treatment that are beneficial thereto are further explained below, in particular as part of a method for producing a magnesium alloy, acid can be applied accordingly.
- the stated material characteristics for the magnesium alloy primarily values for compressive strength or specific compressive strength, are thereby based in particular on a room temperature that typically lies between 20° C. and 25° C., normally approximately 20° C.
- the magnesium alloy comprises 18.0 wt % to 24.0 wt %, in particular 18.0 wt % to 22 wt % lithium and 15.0 wt % to 30.0 wt %, in particular 16.5 wt % to 28.0 wt % aluminum.
- a hardness of the magnesium alloy in particular as part of a heat treatment that is carried out, can be optimized or can be set in a targeted manner.
- the magnesium alloy also comprises calcium at greater than 0.0, in particular greater than 0.05 wt %, to 2.5 wt %, in particular 0.1 wt % to 2.0 wt %, preferably 0.3 wt % to 1.5 wt %. It is thus possible not only to influence or improve a corrosion resistance or oxidation tendency using calcium specifically in this content range of lithium and aluminum, but also to influence a hardness of the magnesium alloy.
- the magnesium alloy comprises 18.0 wt % to 22 wt % lithium and 16.5 wt % to 28.0 wt % aluminum, particularly prominently at 0.1 wt % to 2.0 wt %, in particular at 0.3 wt % to 1.5 wt %, calcium.
- the hardness typically increases as a duration of heat treatment increases, so that a hardness of the magnesium alloy can be set as a function of a duration of the heat treatment. It is beneficial to a high hardness if a heat treatment between 200° C. and 450° C. has a heat treatment duration of greater than 1 hour, in particular greater than 3 hours.
- an easily manageable and easily processable composition or magnesium alloy can be obtained if the magnesium alloy comprises 20 wt % lithium and 15.0 to 30.0 wt %, in particular 16.5 wt % to 28.0 wt %, particularly preferably 18.0 wt % to 0.26.0 wt %, aluminum. This is especially true if calcium is also contained in the magnesium alloy as stated above.
- the mechanical properties of the magnesium alloy can be optimized for a specific intended application through additions of other alloying elements.
- a strength, in particular the compressive strength, of the magnesium alloy it is beneficial if the magnesium alloy comprises 3.0 wt % to 10.0 wt % zinc.
- An optimization of the compressive strength, in particular without notably limiting a deformability, can be achieved if the magnesium alloy comprises 7.0 wt % to 10.0 wt % zinc.
- the magnesium alloy comprises 2.0 wt % to 10.0 wt %, preferably 3.0 wt % to 7.0 wt %, silicon.
- a method for producing a magnesium alloy according to the invention normally involves starting materials of the magnesium alloy being mixed and, proceeding from a liquid or semi-liquid phase, being cooled.
- the magnesium alloy according to the invention, or a feedstock, semi-finished product, or element having or being made from the magnesium alloy can easily be produced by means of typical casting processes, for example using mold casting processes, die-casting processes, continuous casting processes or permanent mold casting processes. It has proven advantageous in particular if the production of the magnesium alloy according to the invention comprises a heat treatment in order to optimize a microstructure or morphology of the magnesium alloy with regard to a strength, in particular compressive strength, or deformability.
- the other object of the invention is attained with a method for producing a magnesium alloy according to the invention, wherein a heat treatment of the magnesium alloy is carried out in order to optimize or increase a strength, in particular compressive strength, and/or deformability of the magnesium alloy. It has been shown that, through a heat treatment of the magnesium alloy, a strength, in particular compressive strength, and deformability of the magnesium alloy can be further optimized or increased so that they can be set in a targeted manner in particular, preferably such that they are adjusted for an intended, application of the magnesium alloy.
- the heat treatment is carried out at a temperature greater than 200° C., in particular between 200° C. and 450° C., for more than 20 minutes, in particular more than 1 hour.
- a heat treatment at a temperature between 250° C. and 400° C., preferably between 270° C. and 350° C. has proven particularly suitable for a pronounced increase in strength, in particular compressive strength.
- the heat treatment is carried out for more than 1 hour (h), preferably between 1 hour and 10 hours, particularly preferably between 1 hour and 6 hours, in order to efficiently set the strength.
- a heat treatment between 300° C. and 350° C., preferably between 320° C.
- a feedstock, semi-finished product, or element is advantageously realized having, in particular being made from, a magnesium alloy according to the invention or such that it is obtainable using a method according to the invention for producing a magnesium alloy according to the invention.
- a feedstock, semi-finished product, or element formed with a magnesium alloy also has an advantageously high strength, in particular compressive strength, and good deformability.
- FIG. 1 shows a schematic phase diagram illustration for Mg—Li—Al, in which composition ranges of the magnesium alloy according to the invention are indicated;
- FIG. 2 shows a yield stress diagram of multiple magnesium alloy specimens from a magnesium alloy according to the invention
- FIG. 3 and FIG. 4 show scanning electron microscope images of a magnesium alloy specimen from a magnesium alloy according to the invention at different magnifications
- FIG. 5 shows a yield stress diagram of magnesium alloy specimens from a magnesium alloy according to the invention after completed heat treatments
- FIG. 6 shows a yield stress diagram of magnesium alloy specimens from a further magnesium alloy according to the invention after completed heat treatments
- FIG. 7 shows a hardness diagram of magnesium alloy specimens from a magnesium alloy according to the invention.
- FIG. 1 shows a schematic phase diagram illustration (in at %) for magnesium-lithium-aluminum (Mg—Li—Al) according, to a typical ternary phase diagram design, wherein composition ranges or content ranges of alloy amounts of a magnesium alloy according to the invention are indicated.
- 3:6 is depicted as dash-dotted line A, since in accordance with a finding on which the invention is based, a particularly homogeneous, fine-scale, in particular fine lamellar, microstructure or morphology is found in a content range of 15.0 at % to 70.0 at % lithium at this ratio of aluminum to magnesium. In a range encompassing this ratio, indicated by an aluminum-to-magnesium ratio (in at %) of 1:6 to 4:6, this fine-scale or finely structured microstructure is furthermore found in a varyingly pronounced degree and explains an advantageously high strength, in particular compressive strength, and good deformability of the magnesium alloy in this range.
- a composition range (in at %) of 15.0% to 70.0% lithium and an aluminum-to-magnesium ratio (in at %) of 1:6 to 4:6 are illustrated clearly in FIG. 1 by a quadrangle depicted by a solid line, denoted by reference numeral 1.
- a pronounced strength and particularly pronounced deformability are found in particular in a composition range (in at %) of 30.0% to 60.0% lithium and an aluminum-to-magnesium ratio (in at %) of 1:6 to 4:6.
- This composition range is illustrated in FIG. 1 by a quadrangle depicted by a dashed line, denoted by reference numeral 2.
- magnesium alloy specimens were produced by means of permanent mold casting, wherein in particular magnesium alloy specimens having a cylindrical shape, with a diameter of 5 mm and a length of 10 mm, were fabricated.
- the magnesium alloy specimens were subjected to compression tests at room temperature, approximately 20° C. and yield curves which depict a yield stress, in MPa, as a function of a degree of deformation, in %, were calculated as a result.
- FIG. 2 shows a yield stress diagram with yield curves as a result of compression tests at room temperature using magnesium alloy specimens fabricated from Mg-20% Li-15% Al-1% Ca-0.5% Y (in wt %).
- Yield curves of magnesium alloy specimens immediately following a production of the magnesium alloy specimens (as cast) are illustrated, shown in FIG. 2 as solid lines, denoted by reference numeral 3.
- yield curves of magnesium alloy specimens after a completed heat treatment (aged) of the magnesium alloy specimens are illustrated, shown in FIG. 2 as dashed lines, denoted by reference numeral 4.
- magnesium alloy specimens were subjected to a heat treatment at 330° C. for 3 hours, and yield curves were then calculated by means of compression tests.
- a clear influence of the heat treatment on the compressive strength and deformability of the magnesium alloy specimens is evident, as a result of which there is the potential to set the compressive strength, and deformability in an optimized manner using heat treatment, in particular for an eventual intended application.
- FIG. 3 and FIG. 4 show scanning electron microscope images of the magnesium alloy specimens fabricated from Mg-20% Li-15% Al-1% Ca-0.5% Y (in wt %) at different magnifications.
- light grain boundary phases in whitish-gray
- a markedly different fine structure in particular in the proximity of the grain boundary phases.
- FIG. 5 shows a yield stress diagram with yield curves as a result of compression tests at room temperature using magnesium alloy specimens fabricated from Mg-20% Li-15% Al-1% Ca-0.5% Y (in wt %), wherein magnesium alloy specimens were examined after completed heat treatments at different heat treatment temperatures.
- Yield curves of magnesium alloy specimens which were subjected to a heat treatment at 270° C. for 4 hours are illustrated, depicted in FIG. 5 as dashed lines, denoted by reference numeral 5, and yield curves of magnesium alloy specimens which were subjected to a heat treatment at 330° C. for 4 hours, depicted in FIG. 5 as solid lines, denoted by reference numeral 6.
- FIG. 6 shows a yield stress diagram with yield curves as a result of compression tests at room temperature using magnesium alloy specimens fabricated from Mg-20% Li-15% Al-1% Ca-0.5% Y (in wt %), wherein magnesium alloy specimens were examined after completed heat treatments at different heat treatment temperatures.
- Yield curves of magnesium alloy specimens which were subjected to a heat treatment at 270° C. for 4 hours are illustrated, depicted in FIG. 6 as dashed lines, denoted by reference numeral 7, and yield curves of magnesium alloy specimens which were subjected to a heat treatment at 330° C. for 4 hours, depicted in FIG. 6 as solid lines, denoted by reference numeral 8.
- FIG. 6 shows a yield stress diagram with yield curves as a result of compression tests at room temperature using magnesium alloy specimens fabricated from Mg-20% Li-15% Al-1% Ca-0.5% Y (in wt %), wherein magnesium alloy specimens were examined after completed heat treatments at different heat treatment temperatures.
- FIG. 7 shows a hardness diagram as a result of Vickers hardness tests at room temperature, approximately 20° C., using magnesium alloy specimens fabricated from Mg-20% Li-15% Al-1% Ca-0.5% Y (in wt %), wherein magnesium alloy specimens were examined after completed heat treatments with different heat treatment durations. 330° C. was used as a heat treatment temperature.
- mean values of Vickers hardnesses (HV 0.1) from multiple measurements are respectively shown as a function of different heat treatment durations t, from 0 minutes (min) to 300 minutes, of the magnesium alloy specimens.
- a magnesium alloy according to the invention thus advantageously exhibits both a high strength and also a good deformability, both of which can be optimized, or preferably increased, by means of heat treatment in particular. Specifically, there is also the possibility of optimizing, or setting in a defined manner, a hardness of the magnesium alloy.
- the magnesium alloy according to the invention, or an element having or being made from the magnesium alloy according to the invention thus offers the potential to realize, preferably such that they suit a purpose, robust and resilient components, especially structural components, in particular in the automotive industry, aircraft industry, and/or space industry.
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EP19184999.1 | 2019-07-08 | ||
PCT/EP2020/058280 WO2021004662A1 (de) | 2019-07-08 | 2020-03-25 | Magnesiumlegierung und verfahren zur herstellung derselben |
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GB683813A (en) * | 1949-09-29 | 1952-12-03 | Magnesium Elektron Ltd | Improvements in or relating to magnesium base alloys |
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CN104060137A (zh) * | 2014-06-29 | 2014-09-24 | 应丽红 | 一种耐磨硅铝合金 |
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KR20180061348A (ko) * | 2015-11-10 | 2018-06-07 | 닛산 지도우샤 가부시키가이샤 | 전기 디바이스용 부극 활물질, 및 이것을 사용한 전기 디바이스 |
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EP3763845A1 (de) | 2021-01-13 |
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US20220267881A1 (en) | 2022-08-25 |
CA3137604A1 (en) | 2021-01-14 |
KR20220030244A (ko) | 2022-03-10 |
CN114026260B (zh) | 2023-06-20 |
WO2021005062A1 (de) | 2021-01-14 |
EP3997251A1 (de) | 2022-05-18 |
JP2022540542A (ja) | 2022-09-16 |
JP2022540544A (ja) | 2022-09-16 |
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CA3138658A1 (en) | 2021-01-14 |
EP3763845B1 (de) | 2021-08-18 |
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