US20210114833A1 - Plant for the production of paper logs - Google Patents

Plant for the production of paper logs Download PDF

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Publication number
US20210114833A1
US20210114833A1 US16/464,393 US201716464393A US2021114833A1 US 20210114833 A1 US20210114833 A1 US 20210114833A1 US 201716464393 A US201716464393 A US 201716464393A US 2021114833 A1 US2021114833 A1 US 2021114833A1
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US
United States
Prior art keywords
control unit
defects
reel
production
production speed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US16/464,393
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English (en)
Inventor
Giovacchino Giurlani
Gabriele Betti
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Futura SpA
Original Assignee
Futura SpA
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Filing date
Publication date
Application filed by Futura SpA filed Critical Futura SpA
Assigned to FUTURA S.P.A. reassignment FUTURA S.P.A. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: BETTI, Gabriele, GIURLANI, GIOVACCHINO
Publication of US20210114833A1 publication Critical patent/US20210114833A1/en
Abandoned legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
    • B65H26/02—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/2238—The web roll being driven by a winding mechanism of the nip or tangential drive type
    • B65H19/2269—Cradle
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21G—CALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
    • D21G9/00—Other accessories for paper-making machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2557/00—Means for control not provided for in groups B65H2551/00 - B65H2555/00
    • B65H2557/60—Details of processes or procedures
    • B65H2557/62—Details of processes or procedures for web tracking, i.e. retrieving a certain position of a web

Definitions

  • the present invention relates to a plant for the production of paper logs.
  • optical devices are normally provided for detecting the presence of defects, locating them and recording their shape on corresponding photographic images.
  • a data file is also produced, associated with the specific reel, in which the defect positions are stored.
  • the data of said file correspond to the positions and possibly also to the density of the defects intended as the number of defects per unit area.
  • the main object of the present invention is to overcome the aforementioned drawbacks.
  • the present invention it is possible to increase the degree of automation of the production of logs to a significant extent, freeing the efficiency of the process from the level of experience of the operators. In this way, it is possible to increase the quality of finished products by reducing waste because the paper used is subject to stresses regulated on the basis of the previously detected defects. Safety at work is also increased thanks to the substantial increase in production automation which reduces operators' intervention.
  • FIG. 1 shows a schematic simplified view from the above of a plant for the production of paper logs
  • FIG. 2 schematically represents a series of possible defects of a web used in the plant of FIG. 1 .
  • each parent reel ( 1 ) which identifies the position and the class of any defects detected in a production step of the same parent reel ( 1 ).
  • the class of defects is determined on the basis of a pre-established criterion that takes into account the possible negative effects of the defects during the use of the reel ( 1 ) in a paper converting plant.
  • the data file is entered in a programmable unit ( 2 ) that processes it and controls the actuation of one or more operating units (A, B, C) of the plant based on the class and position of each defect.
  • the control unit ( 2 ) actuates the operating units (A, B, C) so as to cause a slowing down or possibly a stop of the same units (A, B, C).
  • the operating units are an unwinder (A), an embosser (B) and a rewinder (C) arranged one after the other along a paper feed direction (FW).
  • the unwinder (A) is a machine configured to support at least one reel ( 1 ) and allow it to unwound.
  • the embosser (B) is a machine located downstream of the unwinder (A), in which the paper is embossed.
  • the rewinder (C) is a machine in which the paper web coming from the embosser (B) is rewound to produce rolls or logs with a smaller diameter than that of the parent reel ( 1 ). Otherwise, the operating units may be more simply an unwinder (A) and a rewinder (C) arranged one after the other along said direction (FW). In both cases, said units are known per se and do not require mechanical or structural modifications for the practical implementation of the invention. It is understood that the number of operating units constituting the paper converting plant is not a limiting factor of the invention here disclosed. As previously mentioned, the class of defects presented by the parent reel ( 1 ) is defined according to the possible negative effects of the use of the paper in a paper converting plant.
  • the classes of the defects can be four in number (I, II, III, IV) whose negative effects during the use of paper in a paper converting plant are progressively less important.
  • a possible classification of defects related to the position of the defects can be defined through the following table
  • the class I defect is such as to impose the stop of the plant.
  • the class I defect may correspond to a discontinuity ( 10 ) in the paper web (W) fed by the reel ( 1 ) of any shape and area greater than 70 cm 2 or to a discontinuity ( 11 ) that is oriented along a direction (T) substantially transverse to the paper web and having a length (h 11 ) equal to at least 20% of the width (LW) of the web (W) or to a series of discontinuities ( 12 ) individually of reduced width but contained in an area (A 12 ) such that the sum of the areas of the individual discontinuities in relation to the area (A 12 ) is greater than or equal to 0.2 ( ⁇ A i /A 12 ⁇ 0.2, where Ai is the area of the single discontinuity and A 12 is the reference area).
  • the class II defect may correspond to a discontinuity ( 13 ) in the paper web fed by the reel ( 1 ) of any shape and area comprised between 70 cm 2 and 50 cm 2 or to a discontinuity ( 14 ) oriented along a direction (T) substantially orthogonal to the web and having a length (h 14 ) comprised between 20% and 10% of the width (LW) of the web (W) or to a series of discontinuities ( 15 ) individually of reduced extension but contained in a area (A 15 ) such that the sum of the areas of the individual discontinuities in relation to the area (A 12 ) is between 0.2 and 0.1 (0.2> ⁇ A i /A 15 ⁇ 0.1, where Ai is the area of the single discontinuity and A 15 is the reference area).
  • the class III defect may correspond to a discontinuity ( 16 ) in the paper web fed by the reel ( 1 ) of any shape and area comprised between 50 cm 2 and 30 cm 2 or to a discontinuity ( 17 ) oriented along a direction (T) substantially transverse to the web and having a length (h 17 ) comprised between 10% and 5% of the width (LW) of the web (W) or to a series of discontinuities ( 18 ) individually of reduced extension but contained in a area (A 18 ) such that the sum of the areas of the individual discontinuities in relation to the area (A 18 ) is between 0.1 and 0.05 (0.1> ⁇ A i /A 18 ⁇ 0.05, where Ai is the area of the single discontinuity and A 18 is the reference area).
  • the class IV defect may correspond to a discontinuity ( 19 ) in the paper web fed by the reel ( 1 ) of any shape and area comprised between 30 cm 2 and 10 cm 2 or to a discontinuity ( 20 ) oriented along a direction (T) substantially orthogonal to the paper web and having a length comprised between 5% and 2% of the width (LW) of the paper web (W) or to a series of discontinuities ( 21 ) individually having a reduced extension such that the sum of the areas of the individual discontinuities in relation to the area (A 21 ) is between 0.05 and 0.03 (0.05> ⁇ A i /A 21 ⁇ 0.03, where Ai is the area of the single discontinuity and A 21 is the reference area).
  • the classification criterion is based on their superficial density. It is understood that the defects of the web (W) can be classified according to any other criterion.
  • the programmed actions may also be different depending on the quality of the desired finished product and the type of paper. In other words, the values and the corresponding programmed actions provided previously by way of example may vary according to the structural characteristics of the paper and/or according to the desired result in terms of quality of the finished product.
  • a plant according to the present invention comprises several operating units (A, B, C) cooperating with each other to produce logs of paper material with a predetermined operating production speed using at least one paper web (W) fed by parent reel ( 1 ), wherein said units (A, B, C) are controlled by a control unit ( 2 ) programmed to stop the units themselves or reduce their operating speed according to the position and type of defects ( 10 - 21 ) presented by the web (W) and recorded in a database used by the control unit ( 2 ) to control the operating speed of said units (A, B, C) according to a predetermined control criterion which associates each defect ( 10 - 21 ) with a corresponding mode of operation of the units controlled by it.
  • a control unit ( 2 ) programmed to stop the units themselves or reduce their operating speed according to the position and type of defects ( 10 - 21 ) presented by the web (W) and recorded in a database used by the control unit ( 2 ) to control the operating speed of said units (A, B, C)
  • the database of the defects presented by the web (W) is acquired in a production phase of the parent reel ( 1 ) and is used in a subsequent phase of use of the same.
  • the control unit ( 2 ) synchronously drives the units (A, B, C) that make up the production line of the logs on the basis of the position and class of the defects of web (W) acquired during the production of the latter.
  • the defects of web (W) are detected, located and recorded during the production of the web.
  • the classification of the defects thus detected and localized is established according to a criterion which, as said above, attributes to the various types of defects a negative effect in the phase of production of the logs of progressively smaller entity.
  • a class I defect can determine the tearing or breaking of the web during the production of the logs even in case of slowing down of the units (B, C) that use it.
  • a class II or class III defect can cause a web tear or break if the production speed of the units (B, C) is not decreased by 50% or 30% but in any case the quality of the logs prevents their commercialization because of the defects presented.
  • a class IV defect can cause a web tear if the production speed of the units (B, C) is not decreased by 30% but the quality of the log produced is still sufficient to allow its commercialization.
  • the normal production speed i.e. the production speed in the absence of classified defects, is 650 meters of web per minute.
  • the position of each defect of the web (W) is in direct correlation with the instantaneous diameter of the reel ( 1 ).
  • the instantaneous diameter of the reel ( 1 ) can be detected, for example, by an encoder ( 3 ) connected on the axis of the same reel on the basis of the unwinding speed of the web or also by photocells ( 4 ) or equivalent optical devices arranged in front of a reel end.
  • the outputs of the encoder ( 3 ) or photocells ( 4 ) are connected to the input of the control unit ( 2 ).
  • the connection between the photocells ( 4 ) and the control unit ( 2 ) is not shown.
  • the defect database is stored, for example, in a server ( 5 ) connected to the control unit ( 2 ).
  • the server ( 5 ) has a memory in which the defect database of each reel placed in the unwinder (A) is stored.
  • the same control unit ( 2 ) has a memory in which the defect database of each reel located in the unwinder (A) is stored.
  • control unit ( 2 ) continuously receives the data relative to the instantaneous diameter of the reel ( 1 ), i.e. relative to the “length” of the unwound web, and activates the actions programmed on the units (A, B, C) in function of the possible defect corresponding to the instantaneous diameter of the reel itself.
  • the “ 2 P” block indicates a software program, residing in the control unit ( 2 ), which processes the input data relative to the instantaneous diameter of the reel ( 1 ) and the data contained in the defects database, and provides instructions to the control unit ( 2 ) to implement the actions previously indicated on the basis of a corresponding actions execution algorithm.
  • the control unit ( 2 ) is connected to the drivers (AA, AB, AC) of the units (A, B, C) controlled by it.
  • the “ 5 D” block indicates the defect database stored in the server ( 5 ).
  • the control unit ( 2 ) uses the defect database of each web and intervenes to activate the programmed action independently of the specific ply presenting the defects of the class corresponding to the programmed action. In other words, even if only one ply has defects of a given class, the control unit ( 2 ) commands the activation of the corresponding programmed action even if the other plies do not show any defects.
  • the web (W) used for the production of logs can be formed of several plies, each of which is carried out by a corresponding reel and each reel is associated with a corresponding database of defects according to what has been described above. In this case, the control unit ( 2 ) activates the aforementioned programmed actions based on the individual databases. For example, the plies can be joined together in the embosser (B) according to methods known per se to those skilled in the art.
  • a plant for the production of logs of paper material comprises several operating units (A, B, C) configured to produce logs of paper material starting from a paper web (W) fed by one or more corresponding reels ( 1 ) and controlled by a control unit ( 2 ) which, in turn, is configured to drive said operating units so that each of them has a predetermined production speed; said control unit ( 2 ) is programmed to process data contained in a database ( 5 D) individually associated with each reel ( 1 ) and representative of defects ( 10 - 21 ) classified according to a predictive classification (I, II, III, IV) based on the effects of the defects themselves in the production of the logs and representative of the position of the defects on the web that unwounds from said reel; the control unit ( 2 ) receives position data correlated to the instantaneous diameter of the reel by means of corresponding detection means ( 3 ; 4 ), and the control unit ( 2 ) is programmed to modify said production speed as a function of the instantaneous position
  • control unit ( 2 ) it is also possible to program the control unit ( 2 ) in such a way that the predetermined production speed is modified according to a predetermined deceleration ramp until a second speed, lower than the production speed, is reached (that is, until a speed value corresponding to the programmed action is reached and corresponding to the unwinding of a defective portion of the web from the reel 1 ) which is subsequently brought to the starting production value according to a predetermined acceleration ramp.
  • the programmed actions may be appropriately anticipated with respect to the passage of the defective portions of the paper web, taking into account the inertias and delays in the execution of the actions connected to the actuators used for driving the units that make up the plant.
  • the defect database can be associated with the specific reel by providing a barcode applied to the reel in such a way as to create a unique association between the bar code and the defects forming the database of the reel defects classified as mentioned above.
  • the barcode can be read by a barcode reader used by an operator when loading the reel on the unwinder.
  • the defect database can be associated with a position occupied by the reel in an automated warehouse (for example an automated warehouse with one or more conveyors-elevators possibly served by LGV trolleys) so as to form a univocal association between the position of the reel in the warehouse and the defects of forming the database of defects of the reels classified as previously mentioned, or a univocal association between that database and the trolley in use.
  • an automated warehouse for example an automated warehouse with one or more conveyors-elevators possibly served by LGV trolleys
  • the methods of association of the single reel defect database may vary according to the specific characteristics of the plant.

Landscapes

  • Paper (AREA)
  • Replacement Of Web Rolls (AREA)
  • Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
  • Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
US16/464,393 2016-12-16 2017-12-11 Plant for the production of paper logs Abandoned US20210114833A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
IT102016000127586A IT201600127586A1 (it) 2016-12-16 2016-12-16 Impianto per la produzione di logs di materiale cartaceo.
IT102016000127586 2016-12-16
PCT/IT2017/000278 WO2018109790A2 (en) 2016-12-16 2017-12-11 Plant for the production of paper logs

Publications (1)

Publication Number Publication Date
US20210114833A1 true US20210114833A1 (en) 2021-04-22

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Family Applications (1)

Application Number Title Priority Date Filing Date
US16/464,393 Abandoned US20210114833A1 (en) 2016-12-16 2017-12-11 Plant for the production of paper logs

Country Status (8)

Country Link
US (1) US20210114833A1 (it)
EP (1) EP3554980A2 (it)
JP (1) JP2020501942A (it)
CN (1) CN110088020B (it)
BR (1) BR112019007485A2 (it)
IT (1) IT201600127586A1 (it)
RU (1) RU2739613C1 (it)
WO (1) WO2018109790A2 (it)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11254535B2 (en) 2018-04-04 2022-02-22 Paper Converting Machine Company Control for parent roll unwinding apparatus and methods
US20220274724A1 (en) * 2019-10-07 2022-09-01 Plusline S.R.L. Plant for producing and packaging of paper rolls

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT201800006680A1 (it) * 2018-06-26 2019-12-26 Metodo di predizione della presenza di difetti di prodotto durante una fase di lavorazione intermedia di un prodotto sottile avvolto in bobina

Family Cites Families (8)

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Publication number Priority date Publication date Assignee Title
DE19632988C1 (de) * 1996-08-15 1998-01-22 Stora Publication Paper Ag Verfahren zur Beseitigung von Papierfehlern bei der kontinuierlichen Papierherstellung
FI119000B (fi) * 2006-12-01 2008-06-13 Metso Paper Inc Menetelmä ja järjestelmä paperi- tai kartonkirainanvalmistus- tai jälkikäsittelyprosessin ohjaamiseksi
DE102009029082A1 (de) * 2009-09-02 2011-03-03 Voith Patent Gmbh Verfahren zur Regelung einer Faserstoffbahnveredelungsanlage
DE102013108485B4 (de) * 2013-08-06 2015-06-25 Khs Gmbh Vorrichtung und Verfahren zum Fehlertracking bei Bandmaterialien
DE102014005347A1 (de) * 2014-04-11 2015-10-15 Texmag Gmbh Vertriebsgesellschaft Verfahren und Vorrichtung zur lnspektion und zur Konfektionierung einer laufenden Warenbahn
US9518362B2 (en) * 2014-04-15 2016-12-13 Georgia-Pacific Consumer Products Lp Methods and apparatuses for controlling a manufacturing line used to convert a paper web into paper products by reading marks on the paper web
CN205169953U (zh) * 2015-11-24 2016-04-20 云南恩典科技产业发展有限公司 具有质量检测警示功能的接装纸分切机
CN105467879B (zh) * 2015-12-10 2018-09-14 凌云光技术集团有限责任公司 一种控制复卷机剔废停机的装置、方法及系统

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11254535B2 (en) 2018-04-04 2022-02-22 Paper Converting Machine Company Control for parent roll unwinding apparatus and methods
US20220274724A1 (en) * 2019-10-07 2022-09-01 Plusline S.R.L. Plant for producing and packaging of paper rolls

Also Published As

Publication number Publication date
CN110088020B (zh) 2021-10-15
WO2018109790A3 (en) 2018-07-26
WO2018109790A2 (en) 2018-06-21
JP2020501942A (ja) 2020-01-23
BR112019007485A2 (pt) 2019-10-08
CN110088020A (zh) 2019-08-02
RU2739613C1 (ru) 2020-12-28
EP3554980A2 (en) 2019-10-23
IT201600127586A1 (it) 2018-06-16

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