US20170172258A1 - Vamp with embossed pattern - Google Patents

Vamp with embossed pattern Download PDF

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Publication number
US20170172258A1
US20170172258A1 US15/368,996 US201615368996A US2017172258A1 US 20170172258 A1 US20170172258 A1 US 20170172258A1 US 201615368996 A US201615368996 A US 201615368996A US 2017172258 A1 US2017172258 A1 US 2017172258A1
Authority
US
United States
Prior art keywords
vamp
plain cloth
embossed
embossed layer
cold press
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US15/368,996
Other languages
English (en)
Inventor
Wen-Tsao WEN
Yu-Chang WEN
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Long John Tsung Right Industrial Co Ltd
Original Assignee
Long John Tsung Right Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Long John Tsung Right Industrial Co Ltd filed Critical Long John Tsung Right Industrial Co Ltd
Assigned to LONG JOHN TSUNG RIGHT INDUSTRIAL CO., LTD. reassignment LONG JOHN TSUNG RIGHT INDUSTRIAL CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: WEN, Wen-Tsao, WEN, YU-CHANG
Assigned to LONG JOHN TSUNG RIGHT INDUSTRIAL CO., LTD. reassignment LONG JOHN TSUNG RIGHT INDUSTRIAL CO., LTD. CORRECTIVE ASSIGNMENT TO CORRECT THE APPLICATION NUMBER PREVIOUSLY RECORDED ON REEL 040605 FRAME 0526. ASSIGNOR(S) HEREBY CONFIRMS THE APPLICATION NUMBER IS 15368996. Assignors: WEN, Wen-Tsao, WEN, YU-CHANG
Publication of US20170172258A1 publication Critical patent/US20170172258A1/en
Priority to US16/448,982 priority Critical patent/US20190307210A1/en
Abandoned legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D8/00Machines for cutting, ornamenting, marking or otherwise working up shoe part blanks
    • A43D8/16Ornamentation
    • A43D8/22Ornamentation by embossing or printing
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02Uppers; Boot legs
    • A43B23/0205Uppers; Boot legs characterised by the material
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02Uppers; Boot legs
    • A43B23/0205Uppers; Boot legs characterised by the material
    • A43B23/0235Different layers of different material
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02Uppers; Boot legs
    • A43B23/0245Uppers; Boot legs characterised by the constructive form
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02Uppers; Boot legs
    • A43B23/0245Uppers; Boot legs characterised by the constructive form
    • A43B23/0255Uppers; Boot legs characterised by the constructive form assembled by gluing or thermo bonding
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B3/00Footwear characterised by the shape or the use
    • A43B3/0036Footwear characterised by the shape or the use characterised by a special shape or design
    • A43B3/0078Footwear characterised by the shape or the use characterised by a special shape or design provided with logos, letters, signatures or the like decoration

Definitions

  • the present disclosure relates to a vamp with an embossed pattern, more particularly to a vamp having an embossed pattern which is formed by a manner of cold pressing.
  • a conventional vamp made of fabric does not have the desired physical characteristics, and in particular lacks structural reinforcement. So during the manufacturing process, some reinforced sheets (or films) are sewn on to reinforce the shoe's structure.
  • commercially available polyurethane (PU) vamp does have the desired physical property of being structurally sturdy, but has the drawback of poor breathability.
  • An objective of the present disclosure is to provide a vamp with an embossed pattern, to overcome the aforementioned limitations of conventional shoe build and design.
  • the present disclosure provides a vamp with an embossed pattern, and the vamp includes plain cloth and an embossed layer.
  • the plain cloth is of breathable fabric blended with hot-melt adhesive yarn.
  • the embossed layer is formed on the plain cloth by a cold press process performed with cold press apparatus, and the embossed layer on the vamp serves as a predetermined design pattern or as a structural reinforcement.
  • the vamp further includes a colored layer formed on the embossed layer or the plain cloth by a manner of digital printing.
  • the plain cloth is provided with a crop mark, and the colored layer is formed in an area enclosed by the crop mark.
  • the plain cloth is provided with a crop mark
  • the vamp is formed by cropping the plain cloth along the crop mark.
  • the plain cloth can withstand a temperature range from 150° C. to 190° C. in a process of forming the embossed layer.
  • the plain cloth is heated to a temperature below 190° C. and above 150° C. with hot air generated from a hot blow drying device, and the temperature of the hot air is in the range 100° C. to 200° C.
  • the cold press apparatus is operated to cold press on the plain cloth in a temperature range from 0° C. to 25° C.
  • the plain cloth is white cloth.
  • the vamp of the present disclosure has at least one of advantages described below.
  • the cold press process is performed on the breathable plain cloth to melt the hot-melt adhesive yarn.
  • the melted hot-melt adhesive yarn then hardens to form the embossed layer.
  • the embossed layer may serve as the predetermined design pattern or the structural reinforcement for the vamp, according to what physical properties are desired for the breathable fabric vamp of the shoe to be produced.
  • the digital printing process is performed on the white plain cloth to form the colored layer on the embossed layer or on the plain layer. This is preferable to water-polluting methods of conventional dying of the vamp.
  • FIG. 1 is a schematic view of a finished vamp with an embossed pattern, in accordance with the present disclosure.
  • FIG. 2 is a first schematic view of the vamp with the embossed pattern, in accordance with the present disclosure.
  • FIG. 3 is a second schematic view of the vamp with the embossed pattern, in accordance with the present disclosure.
  • FIG. 1 shows a schematic view of a finished vamp with an embossed pattern in accordance with the present disclosure.
  • a vamp 1 includes a plain cloth 10 and an embossed layer 20 .
  • the vamp 1 can further include a colored layer 30 , and the plain cloth 10 is implemented as breathable fabric blended with hot-melt adhesive yarn.
  • the embossed layer 20 may partially cover the plain cloth 10 where necessary.
  • the colored layer 30 is disposed on the plain cloth 10 , or on the embossed layer 20 , or on both the plain cloth 10 and the embossed layer 20 .
  • FIGS. 2 and 3 respectively show the first and second schematic views of the vamp of the present disclosure.
  • the embossed layer 20 is disposed on the plain cloth 10 .
  • the embossed layer 20 and the colored layer 30 are both disposed on the plain cloth 10 .
  • a step of dying the plain cloth 10 may be omitted, such that the plain cloth 10 remains as a white cloth and any further water pollution due to a dying process is avoided.
  • the plain cloth 10 is formed by weaving the hot-melt adhesive yarn together with at least one other different kind of yarn by using a knitting machine.
  • the plain cloth 10 may be marked with a crop mark 11 , so that after the embossed layer 20 or the embossed layer 20 and the colored layer 30 are applied to the plain cloth 10 , the processed cloth can be cropped along the crop mark 11 to form the vamp 1 .
  • a cold press apparatus is used to press onto the plain cloth 10 , which causes the hot-melt adhesive yarn to melt and then harden, and so forming the embossed layer 20 on the plain cloth 10 .
  • the embossed layer has a 3D structure.
  • the user may set a predetermined stamp of a press plate of the cold press apparatus, and then perform a cold press on a preset area of the plain cloth 10 where the embossed layer 20 is to be formed.
  • the hot-melt adhesive yarn within the area melts and then hardens, so as to form the embossed layer 20 which partially covers a surface of the plain cloth 10 .
  • the embossed layer 20 partially covers the surface of the plain cloth 10 , and so during formation of the embossed layer 20 , where the hot-melt adhesive yarn melts and then hardens, it is possible that the embossed layer 20 may extend slightly beyond the preset area and blend with the area of the plain cloth 10 not intended to be embossed. Indeed, the description that the embossed layer 20 covers the plain cloth 10 is not intended to limit the scope of the present disclosure.
  • the predetermined stamp may include a predetermined design pattern (such as a logo or other mark) to be formed on the vamp, or may include a structural reinforcement, which is a pattern that acts to reinforce the structure of the vamp and may be applied in areas where extra structural reinforcement is desirable, such as at the toe, edges of eyelets, or shoe heel. Shoes provided with such reinforcement of the vamp 1 may have better structural support or a greater resistance to wear and tear.
  • the embossed layer 20 is formed on the vamp 1 , to form the predetermined design pattern, the structural reinforcement, or a combination thereof.
  • the plain cloth 10 may be dried in 100 ⁇ 200° C. of hot air generated by a hot blow drying device, so that the plain cloth 10 is at a temperature between 150° C. and 190° C.
  • the plain cloth 10 is cold pressed with the cold press apparatus according to predetermined parameters.
  • predetermined parameters is a temperature of the pressing plate of the cold press apparatus, which is in the range 0° C. to 25° C. That is, the plain cloth 10 is pressed with the pressing plate at the set temperature to form the embossed layer 20 .
  • the hot-melt adhesive yarn When the knitting machine knits the hot-melt adhesive yarn together with the at least one other different kind of yarn to form the breathable plain cloth 10 , the area to be embossed into the embossed layer 20 (for the purpose of applying the predetermined design pattern or structural reinforcement) is knitted with a higher-density of the hot-melt adhesive yarn than the other area on the plain cloth 10 . This is done in order to facilitate the formation of the embossed layer 20 , and is done in a controlled manner, for instance by setting a suitable composition configuration on the knitting machine.
  • the hot-melt adhesive yarn may be a fiber yarn that has dual melting points.
  • the inner core and outer cladding layer of the fiber yarn may differ in their melting points.
  • the outer cladding layer may have a lower melting point that facilitates the weaving process and increases the color fastness of the yarn fiber if dyed.
  • the inner fiber core may have a higher melting point and a higher stiffness and so provide for a more sturdy structure of the vamp 1 .
  • the desired characteristics of the hot-melt adhesive yarn are developed as follows. Yarn of the same material but with different melting points for the inner and outer layers can be produced in the process of drawing the yarn by controlling the degree of crystallization of the fibers or by wrapping the drawn yarn with the same yarn material. Due to the inner and outer layers of the yarn originating from the same material, their physical properties are similar and this simplifies the procedure for controlling the parameters for the knitting process. Also, when the yarns are made from the same material, recovery of leftover selvage is easier, and so a greater proportion of the yarn can be recycled, thus reducing the cost, energy use, and environmental impact of the manufacture of the vamp.
  • the colored layer 30 is disposed on the plain cloth 10 or the embossed layer 20 by manner of digital printing.
  • the colored layer 30 is formed in an area enclosed by the crop mark 11 . That is, the digital printing is performed to only stain the area of the vamp 1 that includes the embossed pattern.
  • the leftover cloth to be cut is not stained, thereby reducing costs related to the time taken to stain and the amount of yarn material to stain.
  • the unstained cut leftovers may be recovered, recycled and reused, thus making further savings in the cost of the yarn material used and so reducing the environmental impact of the manufacture of the vamp.
  • Different areas of the colored layer 30 may be stained with different colors.
  • a blue or black colored layer 30 may be formed in the area without the embossed layer 20 , and a red or yellow colored layer 30 may be formed on the embossed layer 20 that is serving as the predetermined design pattern.
  • a white or milky colored layer 30 may be formed on the embossed layer 20 that is serving as the structural reinforcement.
  • the process of manufacturing the vamp 1 of the present disclosure includes the following steps.
  • a step S 1 the knitting machine is operated to knit the hot-melt adhesive yarn together with at least one other different kind of yarn to form the breathable plain cloth 10 .
  • the cold press apparatus is operated to cold press the plain cloth 10 , and the hot-melt adhesive yarn of the plain cloth 10 melts and hardens during the cold press, so as to form the embossed layer 20 on the plain cloth 10 .
  • a step S 3 the plain cloth 10 having the embossed layer 20 is cropped along the crop mark 11 , so as to obtain the vamp 1 with the embossed pattern.
  • the plain cloth 10 is to be stained, in a step S 4 after the step S 2 , the digital printing is performed to faun the colored layer 30 on the embossed layer 20 or the plain cloth 10 .
  • the plain cloth 10 having the embossed layer 20 and the colored layer 30 is cropped along the crop mark 11 , to obtain the vamp 1 with the embossed pattern.
  • the above described process provides a basis for the manufacture of the vamp of the present disclosure, and may be elaborated or adjusted to improve the manufacturing efficiency and quality of the vamp product.
  • the vamp product may be made to have improved breathability, structural support, resistance to wear and tear, and other desirable features.
  • the time taken for manufacture may be shortened and the amount of selvage leftovers may be reduced. In this way, a high quality shoe product can be manufactured that can be sold at a reasonable price.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
  • Laminated Bodies (AREA)
  • Treatment Of Fiber Materials (AREA)
US15/368,996 2015-12-22 2016-12-05 Vamp with embossed pattern Abandoned US20170172258A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US16/448,982 US20190307210A1 (en) 2015-12-22 2019-06-21 Manufacturing method of vamp with embossed pattern and manufacturing system thereof

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TW104220547 2015-12-22
TW104220547U TWM520827U (zh) 2015-12-22 2015-12-22 具壓紋的鞋面

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US16/448,982 Continuation-In-Part US20190307210A1 (en) 2015-12-22 2019-06-21 Manufacturing method of vamp with embossed pattern and manufacturing system thereof

Publications (1)

Publication Number Publication Date
US20170172258A1 true US20170172258A1 (en) 2017-06-22

Family

ID=55486312

Family Applications (1)

Application Number Title Priority Date Filing Date
US15/368,996 Abandoned US20170172258A1 (en) 2015-12-22 2016-12-05 Vamp with embossed pattern

Country Status (7)

Country Link
US (1) US20170172258A1 (fr)
JP (1) JP3205375U (fr)
KR (1) KR20170002348U (fr)
CN (1) CN205456493U (fr)
DE (1) DE202016100511U1 (fr)
FR (1) FR3045283B3 (fr)
TW (1) TWM520827U (fr)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3405056B1 (fr) 2016-01-19 2022-04-20 NIKE Innovate C.V. Chaussures avec transition de broderie entre des matériaux
CN106239812A (zh) * 2016-08-11 2016-12-21 泉州市海拓新材料科技有限公司 一种热熔结膜鞋面制作工艺
CN109198792A (zh) * 2017-07-07 2019-01-15 宝成工业股份有限公司 鞋材及其制造方法
TWI681729B (zh) * 2017-07-07 2020-01-11 寶成工業股份有限公司 鞋材的製造方法

Citations (25)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6107220A (en) * 1996-10-18 2000-08-22 E. I. Du Pont De Nemours And Company Rapid fabric forming
US6299962B1 (en) * 1998-12-22 2001-10-09 Reebok International Ltd. Article of footwear
US20020071946A1 (en) * 1999-03-02 2002-06-13 Norton Edward J. Composite footwear upper and method of manufacturing a composite footwear upper
US20050081402A1 (en) * 2003-01-10 2005-04-21 Mizuno Corporation Light weight shoes
US20080147219A1 (en) * 2006-12-18 2008-06-19 Jones David P Method of Making an Article of Footwear
US20080250668A1 (en) * 2007-04-10 2008-10-16 William Marvin Smooth Shoe Uppers and Methods for Producing Them
US20090119950A1 (en) * 2007-11-13 2009-05-14 Kohatsu Shane S Self Assembled Article of Footwear with Customized Designs
US20100132227A1 (en) * 2007-06-04 2010-06-03 Sympatex Technologies Gmbh Method for manufacturing a watertight, breathable shoe structure
US20100186874A1 (en) * 2007-07-30 2010-07-29 Puma Aktiengesellschaft Rudolf Dassler Sport Method for the production of an upper shoe part
US20110088282A1 (en) * 2009-10-21 2011-04-21 Nike, Inc. Composite Shoe Upper and Method of Making Same
US20110088285A1 (en) * 2009-10-21 2011-04-21 Nike, Inc. Composite Shoe Upper and Method of Making Same
US20110107620A1 (en) * 2009-11-09 2011-05-12 Nike, Inc. Article of Footwear with Integral Upper and Sole
US20120066931A1 (en) * 2009-10-21 2012-03-22 Nike, Inc. Shoe with Composite Upper and Foam Element and Method of Making Same
US20120186102A1 (en) * 2011-01-20 2012-07-26 Chi-Shih Lee Multi-layer Decorative Vamp and method of its Manufacture
US20130125319A1 (en) * 2011-11-18 2013-05-23 Nike, Inc. Automated Manufacturing Of Shoe Parts
US20140059886A1 (en) * 2012-08-30 2014-03-06 Nike Inc. Composite upper for shoe with selectively disposed bonding agent
US20140323004A1 (en) * 2011-12-16 2014-10-30 Kurashiki Boseki Kabushikabushikaisha Fiber-reinforced resin molded article and interior material for vehicle using the same
US20140352173A1 (en) * 2013-05-31 2014-12-04 Nike, Inc. Method of knitting a knitted component for an article of footwear
US20150101133A1 (en) * 2013-10-16 2015-04-16 Adidas Ag Two-Dimensional Shoe Manufacturing
US20150126089A1 (en) * 2012-03-01 2015-05-07 Groz-Beckert Kg Fabric for use in composite materials and method for producing said fabric and a composite material body
US20150167208A1 (en) * 2012-05-11 2015-06-18 Thomas Bischoff Textile part, composite material element with textile part, and production method for the same
US20170049186A1 (en) * 2015-08-18 2017-02-23 Action Sports Equipment, Inc. Article of footwear having active regions and secure regions
US20170188664A1 (en) * 2015-12-10 2017-07-06 Adidas Ag Method for patch placement and articles produced
US20170245581A1 (en) * 2016-02-16 2017-08-31 Nike, Inc. Weatherized upper for an article of footwear
US20170306539A1 (en) * 2014-11-10 2017-10-26 The North Face Apparel Corp. Footwear and other articles formed by jet extrusion processes

Patent Citations (25)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6107220A (en) * 1996-10-18 2000-08-22 E. I. Du Pont De Nemours And Company Rapid fabric forming
US6299962B1 (en) * 1998-12-22 2001-10-09 Reebok International Ltd. Article of footwear
US20020071946A1 (en) * 1999-03-02 2002-06-13 Norton Edward J. Composite footwear upper and method of manufacturing a composite footwear upper
US20050081402A1 (en) * 2003-01-10 2005-04-21 Mizuno Corporation Light weight shoes
US20080147219A1 (en) * 2006-12-18 2008-06-19 Jones David P Method of Making an Article of Footwear
US20080250668A1 (en) * 2007-04-10 2008-10-16 William Marvin Smooth Shoe Uppers and Methods for Producing Them
US20100132227A1 (en) * 2007-06-04 2010-06-03 Sympatex Technologies Gmbh Method for manufacturing a watertight, breathable shoe structure
US20100186874A1 (en) * 2007-07-30 2010-07-29 Puma Aktiengesellschaft Rudolf Dassler Sport Method for the production of an upper shoe part
US20090119950A1 (en) * 2007-11-13 2009-05-14 Kohatsu Shane S Self Assembled Article of Footwear with Customized Designs
US20120066931A1 (en) * 2009-10-21 2012-03-22 Nike, Inc. Shoe with Composite Upper and Foam Element and Method of Making Same
US20110088285A1 (en) * 2009-10-21 2011-04-21 Nike, Inc. Composite Shoe Upper and Method of Making Same
US20110088282A1 (en) * 2009-10-21 2011-04-21 Nike, Inc. Composite Shoe Upper and Method of Making Same
US20110107620A1 (en) * 2009-11-09 2011-05-12 Nike, Inc. Article of Footwear with Integral Upper and Sole
US20120186102A1 (en) * 2011-01-20 2012-07-26 Chi-Shih Lee Multi-layer Decorative Vamp and method of its Manufacture
US20130125319A1 (en) * 2011-11-18 2013-05-23 Nike, Inc. Automated Manufacturing Of Shoe Parts
US20140323004A1 (en) * 2011-12-16 2014-10-30 Kurashiki Boseki Kabushikabushikaisha Fiber-reinforced resin molded article and interior material for vehicle using the same
US20150126089A1 (en) * 2012-03-01 2015-05-07 Groz-Beckert Kg Fabric for use in composite materials and method for producing said fabric and a composite material body
US20150167208A1 (en) * 2012-05-11 2015-06-18 Thomas Bischoff Textile part, composite material element with textile part, and production method for the same
US20140059886A1 (en) * 2012-08-30 2014-03-06 Nike Inc. Composite upper for shoe with selectively disposed bonding agent
US20140352173A1 (en) * 2013-05-31 2014-12-04 Nike, Inc. Method of knitting a knitted component for an article of footwear
US20150101133A1 (en) * 2013-10-16 2015-04-16 Adidas Ag Two-Dimensional Shoe Manufacturing
US20170306539A1 (en) * 2014-11-10 2017-10-26 The North Face Apparel Corp. Footwear and other articles formed by jet extrusion processes
US20170049186A1 (en) * 2015-08-18 2017-02-23 Action Sports Equipment, Inc. Article of footwear having active regions and secure regions
US20170188664A1 (en) * 2015-12-10 2017-07-06 Adidas Ag Method for patch placement and articles produced
US20170245581A1 (en) * 2016-02-16 2017-08-31 Nike, Inc. Weatherized upper for an article of footwear

Also Published As

Publication number Publication date
CN205456493U (zh) 2016-08-17
FR3045283A3 (fr) 2017-06-23
DE202016100511U1 (de) 2016-02-18
JP3205375U (ja) 2016-07-21
KR20170002348U (ko) 2017-06-30
TWM520827U (zh) 2016-05-01
FR3045283B3 (fr) 2019-11-29

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Owner name: LONG JOHN TSUNG RIGHT INDUSTRIAL CO., LTD., TAIWAN

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