US20160311565A1 - Capsule filling machine - Google Patents

Capsule filling machine Download PDF

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Publication number
US20160311565A1
US20160311565A1 US15/136,037 US201615136037A US2016311565A1 US 20160311565 A1 US20160311565 A1 US 20160311565A1 US 201615136037 A US201615136037 A US 201615136037A US 2016311565 A1 US2016311565 A1 US 2016311565A1
Authority
US
United States
Prior art keywords
capsule
machine
capsule filling
filling machine
cabinet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US15/136,037
Other languages
English (en)
Inventor
Jan Fabian Scheffler
Daniel Malick
Jan Eric Kruse
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fette Compacting GmbH
Original Assignee
Fette Engineering GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fette Engineering GmbH filed Critical Fette Engineering GmbH
Assigned to Fette Engineering GmbH reassignment Fette Engineering GmbH ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KRUSE, JAN ERIC, Malick, Daniel, SCHEFFLER, JAN FABIAN
Publication of US20160311565A1 publication Critical patent/US20160311565A1/en
Assigned to FETTE COMPACTING GMBH reassignment FETTE COMPACTING GMBH ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: Fette Engineering GmbH
Abandoned legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J3/00—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
    • A61J3/07—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use
    • A61J3/071—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use into the form of telescopically engaged two-piece capsules
    • A61J3/074—Filling capsules; Related operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/40—Removing separate lids
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/02—Driving gear
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00—Closing containers or receptacles after filling
    • B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/28—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers

Definitions

  • the invention relates to a capsule filling machine for filling capsules made up of a capsule top part and a capsule bottom part.
  • capsule filling machines take up more and more space. Since the introduction of capsule filling machines controlled by computer machines, cabinets have been provided, which accommodate the computer machine for controlling the capsule filling machine.
  • the cabinet In known capsule filling machines, the cabinet is either permanently mounted, for example flange-mounted, laterally on the outside on the machine housing, or set up as an external cabinet separately from the machine housing either in the same room as the capsule filling machine or in a separate engineering room.
  • an external cabinet When using an external cabinet, the required connection lines for controlling the capsule filling machine from the cabinet over the ground, channels or other protected or unprotected line paths to the capsule filling machine are guided and connected with the corresponding components of the capsule filling machine.
  • the external cabinet is arranged in the production room accommodating the capsule filling machine, additional space is needed.
  • the cabinet is arranged in an external engineering room, maintenance is made more difficult. Since a critical length of the lines are guided from the cabinet to the capsule filling machine, transfer problems can occur or expensive signal converters need to be used. Large interfaces or connector fields are required for the connection. The retrofitting of subassemblies is made more difficult.
  • the object of the invention is to provide a capsule filling machine, in the case of which the cabinet can be arranged while avoiding the disadvantages named above.
  • lines guided through the production room should be avoided to the greatest extent possible.
  • access to the capsule filling machine should not be impaired.
  • the invention relates to a capsule filling machine for filling capsules made up of a capsule top part and a capsule bottom part, comprising a machine housing, in which a machine table is arranged, and a conveyor wheel, on the perimeter of which a plurality of capsule holders is provided, each of which has a plurality of capsule receivers for one capsule, further comprising a conveyor wheel drive also arranged in the machine housing, with which the conveyor wheel can be rotated incrementally so that the capsule holders move incrementally along a conveyor track, and comprising a plurality of process stations arranged along the conveyor track at or on the machine table and also arranged in the machine housing, wherein the process stations comprise at least one feeding station for feeding capsules to be filled into the capsule receivers, at least one opening station for opening the capsules to be filled by separating the capsule top parts from the capsule bottom parts, at least one filling station for filling the capsule bottom parts with material to be filled, at least one closing station for closing the filled capsules by connecting the capsule top parts with the capsule bottom parts and at least one e
  • the process stations have process drives for their operation, which are controllable independently of the conveyor wheel drive and a cabinet, which contains among other things a computer machine for operating the capsule filling machine and controlling the conveyor wheel drive as well as the process drives, is also arranged within the machine housing and is connected at least with the conveyor drive and the process drives via lines arranged within the machine housing.
  • Such intermittent motion capsule filling machines have a conveyor wheel designed for example as a rotary plate, on the circumference of which a plurality of capsule holders is provided for receiving the capsules to be filled.
  • the conveyor wheel is moved incrementally along a plurality of process stations arranged along the circumference of the conveyor wheel by a conveyor wheel drive, wherein the capsule holders pass incrementally through the process station.
  • Such capsule filling machines form so-called rotary machines.
  • the conveyor wheel passes through periods of standstill and movement.
  • the switch time defines the time in which the capsule holders are moved from one process station to the next process station. This is specified by the movement time of the conveyor wheel.
  • the rest time defines the time when the capsule holders pause at the process stations to perform the respective process. This is specified by the standstill time of the conveyor wheel.
  • the intermittent motion movement of the capsule holders is generally realized in the prior art through a stepping gear, which is driven by the conveyor wheel drive.
  • the stepping gear converts a constant rotational speed of the conveyor wheel drive into incremental movements and thus into switch and rest times.
  • the required drive of process stations is also realized through the conveyor wheel drive via mechanical cam disks.
  • the process stations in contrast have process drives, which can be controlled separately by the conveyor wheel drive. Thus, no mechanical stepping gears or mechanical cam disks are required. The rest time can thereby be decoupled from the switch time, which has advantages with respect to the flexibility of the process flow.
  • a further advantageous effect of the process drives to be controlled separately is that space is created in the machine housing due to the foregoing of the stepping gear or the mechanical cam disks, which enables the arrangement of the cabinet according to the invention in the machine housing.
  • the cabinet according to the invention in the machine housing, bothersome lines in the production room accommodating the capsule filling machine can be foregone on one hand.
  • access to the capsule filling machine is not impeded.
  • the cabinet is thereby adapted in a suitable manner to the installation space in the machine housing. In particular, this concerns the suitable selection of the components of the cabinet as well as the spatial arrangement of the same (drives, computers, terminals, etc.).
  • an important advantage of the invention is a machine housing that is easily accessible from all sides and thus the processing room of the capsule filling machine. Cleaning is thereby facilitated, cleaning time is reduced and cleaning quality is improved. This leads to cost savings. Compared to an external cabinet, planning is simplified, onsite installation is faster and safer since no power and/or control lines need to be installed onsite. Furthermore, the capsule filling machine can be set up at a different location faster, more reliably and more cost-effectively. The floor space of the capsule filling machine is reduced compared to both conventional cabinet variants. Complicated plug connections and terminal areas outside the machine housing can be omitted. The signal quality is improved.
  • the installation is simplified by prefabricated cable lengths and is thus more cost-effective since the required cable lengths within the machine housing can be standardized. Overall, the production costs are reduced since external fasteners are omitted and the existing machine housing can also be used for the cabinet. Further advantages result for machine maintenance through improved accessibility compared to the prior art. As mentioned, a plurality of lines no longer needs to be guided through the production room accommodating the capsule filling machine. Rather, a connection for the communication between an external control unit and the cabinet arranged in the machine housing and an electrical power supply suffice.
  • the conveyor wheel drive can be an electric servo drive, comprising a servo motor driving the conveyor wheel in a rotary manner via a gearbox, or the conveyor wheel drive can be a direct drive, in particular a torque drive.
  • the process drives can be drives from the group of electric servo drives, direct drives, in particular torque drives, and linear drives.
  • the named drives, in particular electric servo drives are characterized by little required space and thus facilitate the arrangement of the cabinet according to the invention in the machine housing.
  • the cabinet can be arranged in a free space below the machine table on a floor plate of the machine housing.
  • This free space is suitable in a special manner for the cabinet, since it is then arranged in the machine housing, but is spatially separated from the processing room accommodating the operating components of the capsule filling machine, in particular the conveyor wheel and the process stations, below the machine table.
  • the machine table is arranged on a carrier plate, below which the free space accommodating the cabinet is located.
  • the carrier plate offers the required stability for receiving the operating components of the capsule filling machine.
  • the carrier plate which safely meets the potentially high purity requirements in the area of the processing room accommodating the operating components of the capsule filling machine, without the free space accommodating the cabinet needing to meet the same purity requirements.
  • the carrier plate thus separates the processing room from the free space accommodating the cabinet.
  • the function of the carrier plate can also be met by the machine table itself. In general, other cabinet placement locations in the machine housing are naturally also possible.
  • a removal device can also be provided, with which the cabinet can be removed from the machine housing.
  • the removal device can comprise rails arranged on a floor plate of the machine housing, on which the cabinet is arranged.
  • the rails can be telescopic rails, so that the cabinet can be moved out of the machine housing by extending the telescopic rails.
  • the aforementioned designs permit a simple removal of the cabinet for maintenance or repair or the like from the machine housing.
  • the cabinet can sit directly on the rails, for example be arranged on rollers or gliding elements or permanently on the rails. But it can also be arranged indirectly on the rails, for example on a carrier plate or the like arranged on the rails. Through the design as telescopic rails, these and thus the cabinet can be moved out of the machine housing in a particularly simple manner.
  • a control unit for controlling the computer machine by an operator can be provided outside the machine housing.
  • the control unit can comprise a control display, for example a touch display or the like.
  • the control unit can be arranged next to the machine housing and separately from it and communicate with the computer machine wirelessly or via a wired connection.
  • the control element as a pure control terminal can be arranged next to the capsule filling machine, for example on a suitable stand or the like.
  • control unit can be arranged on a holder fastened on the machine housing and communicates with the computer machine wirelessly or via a wired connection fed through or on the holder.
  • control unit can be arranged on a boom fastened on the machine housing or the like.
  • FIG. 1 a top view of a capsule filling machine according to the invention
  • FIG. 2 a partially cut side view of the capsule filling machine from FIG. 1 .
  • the capsule filling machine shown in the figures for filling capsules made up of a capsule top part and a capsule bottom part, for example hard gelatin capsules comprises a machine housing 10 .
  • the machine housing 10 is divided into a top and a bottom part by a carrier plate 12 .
  • the operating components of the capsule filling machine as shown schematically with reference number 14 in FIG. 2 , are located in the upper part.
  • These operating components comprise a machine table and a conveyor wheel, on the perimeter of which a plurality of capsule holders is provided, each of which has a plurality of capsule receivers for one capsule Furthermore, these operating components comprise a conveyor wheel drive, with which the conveyor wheel can be rotated incrementally so that the capsule holders move incrementally along a conveyor track.
  • the operating components comprise a plurality of process stations arranged along the conveyor track, among other things at least one feeding station for feeding capsules to be filled into the capsule receivers, at least one opening station for opening the capsules to be filled by separating the capsule top parts from the capsule bottom parts, at least one filling station for filling the capsule bottom parts with material to be filled, at least one closing station for closing the filled capsules by connecting the capsule top parts with the capsule bottom parts and at least one ejection station for ejecting the filled capsules.
  • the basic design of a capsule filling machine is generally known.
  • the process stations of the capsule filling machine according to the invention thereby have process drives for their operation, which are controllable here independently of the conveyor wheel drive and are also part of the operating components.
  • a cabinet 16 which contains among other things a computer machine for operating the capsule filling machine, in particular the controller of the conveyor wheel drive and the process drives, is located in the bottom part of the machine housing 10 formed below the carrier plate 12 .
  • the computer machine of the cabinet 16 is connected with the conveyor wheel drive and the process drives via lines that are not shown in greater detail in the figures.
  • the carrier plate 12 forms a tight separation between the top part of the machine housing 10 forming the processing room of the capsule filling machine and the bottom part of the machine housing 10 forming a free space for the cabinet 16 .
  • the cabinet 16 is arranged on telescopic rails 18 , which are in turn arranged on the floor plate of the machine housing 10 . By pulling out the telescopic rails 18 , the cabinet 16 can be removed from the machine housing 10 for service or repair.
  • a control unit 20 with a control display 22 for controlling the computer machine by an operator is located next to the machine housing 10 and separately from it.
  • the control unit 20 is supported on the floor of the production room via a stand 24 with a foot 26 and communicates in the example shown with the computer machine of the cabinet via a wireless connection 28 .
  • a stand 24 with a foot 26 communicates in the example shown with the computer machine of the cabinet via a wireless connection 28 .

Landscapes

  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Pharmacology & Pharmacy (AREA)
  • Chemical & Material Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Basic Packing Technique (AREA)
  • Medical Preparation Storing Or Oral Administration Devices (AREA)
US15/136,037 2015-04-24 2016-04-22 Capsule filling machine Abandoned US20160311565A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102015106369.7 2015-04-24
DE102015106369.7A DE102015106369B4 (de) 2015-04-24 2015-04-24 Kapselfüllmaschine

Publications (1)

Publication Number Publication Date
US20160311565A1 true US20160311565A1 (en) 2016-10-27

Family

ID=55808980

Family Applications (1)

Application Number Title Priority Date Filing Date
US15/136,037 Abandoned US20160311565A1 (en) 2015-04-24 2016-04-22 Capsule filling machine

Country Status (5)

Country Link
US (1) US20160311565A1 (zh)
EP (1) EP3085353B1 (zh)
JP (1) JP6440325B2 (zh)
CN (1) CN106176236B (zh)
DE (1) DE102015106369B4 (zh)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20210386675A1 (en) * 2020-06-16 2021-12-16 Fette Compacting Gmbh Method for product tracking in an installation

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3978640A (en) * 1973-09-11 1976-09-07 Manesty Machines, Ltd. Hard-gelatin capsule filling machines
US20010035431A1 (en) * 2000-01-13 2001-11-01 Robert Bosch Gmbh Apparatus for metering and dispensing powder into hard gelatin capsules or the like
US20080168750A1 (en) * 2004-05-18 2008-07-17 Roberto Trebbi Capsule Filling Machine and Method For Producing Hard Gelatin Capsules

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JPH11189205A (ja) * 1997-12-26 1999-07-13 Kao Corp 充填包装設備
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Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3978640A (en) * 1973-09-11 1976-09-07 Manesty Machines, Ltd. Hard-gelatin capsule filling machines
US20010035431A1 (en) * 2000-01-13 2001-11-01 Robert Bosch Gmbh Apparatus for metering and dispensing powder into hard gelatin capsules or the like
US20080168750A1 (en) * 2004-05-18 2008-07-17 Roberto Trebbi Capsule Filling Machine and Method For Producing Hard Gelatin Capsules

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20210386675A1 (en) * 2020-06-16 2021-12-16 Fette Compacting Gmbh Method for product tracking in an installation
US11931462B2 (en) * 2020-06-16 2024-03-19 Fette Compacting Gmbh Method for product tracking in an installation

Also Published As

Publication number Publication date
JP2016204052A (ja) 2016-12-08
EP3085353A1 (de) 2016-10-26
DE102015106369B4 (de) 2020-02-13
CN106176236A (zh) 2016-12-07
EP3085353B1 (de) 2019-03-13
DE102015106369A1 (de) 2016-10-27
JP6440325B2 (ja) 2018-12-19
CN106176236B (zh) 2019-06-18

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