Classifications

• • C—CHEMISTRY; METALLURGY
  • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
  • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
  • C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
  • C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
  • C23C2/36—Elongated material
  • C23C2/38—Wires; Tubes
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C38/00—Ferrous alloys, e.g. steel alloys
  • C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B15/00—Layered products comprising a layer of metal
  • B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
  • B32B15/012—Layered products comprising a layer of metal all layers being exclusively metallic one layer being formed of an iron alloy or steel, another layer being formed of aluminium or an aluminium alloy
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B15/00—Layered products comprising a layer of metal
  • B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
  • B32B15/013—Layered products comprising a layer of metal all layers being exclusively metallic one layer being formed of an iron alloy or steel, another layer being formed of a metal other than iron or aluminium
• • C—CHEMISTRY; METALLURGY
  • C21—METALLURGY OF IRON
  • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
  • C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
  • C21D1/18—Hardening; Quenching with or without subsequent tempering
• • C—CHEMISTRY; METALLURGY
  • C21—METALLURGY OF IRON
  • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
  • C21D6/00—Heat treatment of ferrous alloys
  • C21D6/002—Heat treatment of ferrous alloys containing Cr
• • C—CHEMISTRY; METALLURGY
  • C21—METALLURGY OF IRON
  • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
  • C21D6/00—Heat treatment of ferrous alloys
  • C21D6/005—Heat treatment of ferrous alloys containing Mn
• • C—CHEMISTRY; METALLURGY
  • C21—METALLURGY OF IRON
  • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
  • C21D6/00—Heat treatment of ferrous alloys
  • C21D6/008—Heat treatment of ferrous alloys containing Si
• • C—CHEMISTRY; METALLURGY
  • C21—METALLURGY OF IRON
  • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
  • C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
  • C21D8/005—Modifying the physical properties by deformation combined with, or followed by, heat treatment of ferrous alloys
• • C—CHEMISTRY; METALLURGY
  • C21—METALLURGY OF IRON
  • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
  • C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
  • C21D9/08—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes
• • C—CHEMISTRY; METALLURGY
  • C21—METALLURGY OF IRON
  • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
  • C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
  • C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
  • C21D9/48—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals deep-drawing sheets
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C38/00—Ferrous alloys, e.g. steel alloys
  • C22C38/001—Ferrous alloys, e.g. steel alloys containing N
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C38/00—Ferrous alloys, e.g. steel alloys
  • C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C38/00—Ferrous alloys, e.g. steel alloys
  • C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C38/00—Ferrous alloys, e.g. steel alloys
  • C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C38/00—Ferrous alloys, e.g. steel alloys
  • C22C38/14—Ferrous alloys, e.g. steel alloys containing titanium or zirconium
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C38/00—Ferrous alloys, e.g. steel alloys
  • C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C38/00—Ferrous alloys, e.g. steel alloys
  • C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
  • C22C38/28—Ferrous alloys, e.g. steel alloys containing chromium with titanium or zirconium
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C38/00—Ferrous alloys, e.g. steel alloys
  • C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
  • C22C38/32—Ferrous alloys, e.g. steel alloys containing chromium with boron
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C38/00—Ferrous alloys, e.g. steel alloys
  • C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
  • C22C38/38—Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of manganese
• • C—CHEMISTRY; METALLURGY
  • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
  • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
  • C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
  • C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
  • C23C2/06—Zinc or cadmium or alloys based thereon
• • C—CHEMISTRY; METALLURGY
  • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
  • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
  • C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
  • C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
  • C23C2/12—Aluminium or alloys based thereon
• • C—CHEMISTRY; METALLURGY
  • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
  • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
  • C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
  • C23C2/26—After-treatment
  • C23C2/28—Thermal after-treatment, e.g. treatment in oil bath
• • C—CHEMISTRY; METALLURGY
  • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
  • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
  • C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
  • C23C2/26—After-treatment
  • C23C2/28—Thermal after-treatment, e.g. treatment in oil bath
  • C23C2/29—Cooling or quenching
• • C—CHEMISTRY; METALLURGY
  • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
  • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
  • C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
  • C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
  • C23C2/36—Elongated material
  • C23C2/40—Plates; Strips
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
  • B21D22/02—Stamping using rigid devices or tools
  • B21D22/022—Stamping using rigid devices or tools by heating the blank or stamping associated with heat treatment
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
  • B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
  • B21D35/005—Processes combined with methods covered by groups B21D1/00 - B21D31/00 characterized by the material of the blank or the workpiece
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B2250/00—Layers arrangement
  • B32B2250/02—2 layers
• • C—CHEMISTRY; METALLURGY
  • C21—METALLURGY OF IRON
  • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
  • C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
  • C21D1/62—Quenching devices
  • C21D1/673—Quenching devices for die quenching
• • C—CHEMISTRY; METALLURGY
  • C21—METALLURGY OF IRON
  • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
  • C21D2211/00—Microstructure comprising significant phases
  • C21D2211/008—Martensite
• • C—CHEMISTRY; METALLURGY
  • C21—METALLURGY OF IRON
  • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
  • C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
  • C21D8/10—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies
  • C21D8/105—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies of ferrous alloys

Definitions

• the invention relates to a steel for hot forming.
• Steels for hot forming are much used, both uncoated and pre-coated, especially in the automotive industry. These steels get high mechanical properties (such as a high strength) after heating to a temperature above the Ac3 temperature, for instance a temperature between 850° C. and 950° C., pressing in a hot forming press and quenching at a velocity above the critical quenching rate. Before heating, these steels have a good formability and a tensile strength between 300 MPa and 500 MPa, for most grades. After the hot forming process, these steels have a very high tensile strength, which can be above 1500 MPa, and nowadays up to 2000 MPa. However, the elongation of these products is not very good, for instance an elongation of around 5%. The high tensile strength makes the hot formed products especially suitable for use in the body-in-white of automotive vehicles.
• Hot forming is generally used for the direct hot forming process, but is also used in the indirect hot forming process.
• a general picture of hot forming (or hot stamping) is given by A. Naganathan and L. Penter, Chapter 7: Hot Stamping, in Sheet Metal Forming-Processes and Applications, (T. Altan and A. E. Tekkaya, editors), ASM International, 2012.
• a boron-alloyed steel is used, in particular steel grade 22MnB5.
• the chemical composition can differ between steel suppliers, but usually the amount of carbon is approximately 0.22 weight % (usually between 0.20 and 0.25 weight %), the amount of manganese is approximately 1.27 weight % (usually between 1.00 and 1.40 weight %), the amount of silicon is approximately 0.25 weight % (usually between 0.10 and 0.40 weight %), the amount of chromium is approximately 0.15 weight % (usually between 0.1 and 0.50 weight %) and the amount of boron is approximately 0.0030 weight % (usually between 0.0020 and 0.0040 weight %).
• Other elements should be low, such as sulphur and phosphorus for general metallurgical reasons, and other elements can be present in small amounts, such as nickel, copper, aluminium, vanadium and titanium.
• Steel grade 22MnB5 is often pre-coated before it is used in the hot forming process.
• the pre-coating that is generally used is a AlSi coating.
• a steel for hot forming having the following composition in weight %:
• the inventors have found that the mechanical properties of the hot formed product are optimized because the number of non-metallic constituents in the steel substrate are reduced.
• Non-metallic constituents reduce the homogeneity of the substrate and these inhomogeneities can lead to local stress concentrations and pre-mature failure of a mechanically loaded product.
• Typical non-metallic constituents in steel are TiN, BN, Fe 26 (B,C) 6 , MnS, AlN, CaS, Al 2 O 3 , P, Fe 3 C etc.
• the invented steel composition is aimed to reduce the size and amount of all these non-metallic constituents by reducing the amount of B, Ti, S, Ca, Al, P and other required chemical elements.
• the nowadays commonly used 22MnB5 substrate composition contains 20 to 40 ppm boron (B) to improve the hardenability during hot forming operations.
• the steelmaker adds titanium (Ti) to the cast to prevent B to form boron nitride (BN).
• BN boron nitride
• the presence of BN near the surface can deteriorate the quality of the hot dipped coating.
• the Ti is normally added in an over-stochiometric ratio to the nitrogen (N) to maximize the efficiency of the added amount of B.
• Boron is also known to form fine Fe 26 (B,C) 6 complex precipitates that can lead to local stress concentrations in the matrix. Therefore the inventors have removed the B from the steel composition to limit the presence of B based non-metallic constituents.
• the inventors added manganese (Mn) and/or chromium (Cr).
• Mn is a favourable metallic component because of its compatibility with the iron matrix. Moreover, the addition of more Mn than in the commonly used 22MnB5 reduces the Ac 1 and Ac 3 temperature of the steel substrate (temperature at which the substrate starts to transform to austenite and when it is fully austenitic respectively). This means that a lower furnace temperature can be utilized to austenitize the substrate prior to hot forming. Reducing the furnace temperature is economically and environmentally favourable and also opens up new process opportunities for Zn, Zn alloy or Al and Al alloy coatings. For Zn alloy coatings it is commonly known that an increased furnace temperature reduces the corrosion performance of the hot formed product. For Al or Al alloy coatings it is known that high furnace temperatures reduce the weldability of the component. A steel composition that enables the use of lower furnace temperatures is therefore favourable over the commonly used 22MnB5.
• Mn does strengthen the substrate by solid solution strengthening. Furthermore, Mn additions also lower the M s temperature (temperature at which Martensite forms upon cooling), which means that less (auto-)tempering will occur and therefore the substrate will have a higher martensite strength at room temperature. Due to both strengthening mechanisms, the inventors claim that they can reduce the amount of carbon (C) in steel substrates for hot forming and obtain a similar strength level as achieved with 22MnB5. Reducing the amount of C is favourable to prevent Fe3C formation during (auto-)tempering during the hot forming process step. Fe3C precipitates can introduce local inhomogeneities and stress concentrations during mechanically loading, leading to premature failure of the product. Furthermore, the spot-weldability of hot-formed products will improve due to the lower C content in the inventive steel substrate.
• Cr increases the hardenability, and it also lowers the M s temperature. Furthermore, Cr contributes to the strength of the substrate by solid solution strengthening.
• Si also delivers a solid solution strengthening contribution.
• Si retards the (auto)tempering because of its weak solubility in carbides.
• Sulphur (S) is a common element found in steel substrates. Steelmakers use various desulphurization methods to reduce the amount of S because it could lead to hot-shortness during continuous casting. S can also precipitate with manganese (Mn) to form soft MnS inclusions. During hot rolling and subsequent cold rolling, these inclusions are elongated and form relatively large inhomogeneities that could lead to premature failure, especially when loaded in the tangential direction. Calcium (Ca) can be added to spherodize the S containing inclusions and to minimize the amount of elongated inclusions. However, the presence of CaS inclusions will still lead to inhomogeneities in the matrix. Therefore, it is best to reduce S.
• Mo manganese
• Ca calcium
• Aluminium (Al) is normally added to steel in an over-stoichiometric ratio to oxygen (O) to prevent carbon monoxide (CO) formation during continuous casting by reducing the available amount of free O through formation of aluminium oxide Al 2 O 3 .
• the formed Al 2 O 3 normally forms a slag on top of the liquid steel, but can be entrapped in the solidifying steel during casting. During subsequent hot and cold-rolling, this inclusion will become segmented and forms non-metallic inclusions that lead to premature fracture upon mechanically loading the product.
• the over-stoichometric Al precipitates as aluminium nitrides (AlN) which also leads to local inhomogeneities in the steel matrix.
• the more limited amounts of the elements according to claim 2 or 3 are used. It will be clear that a more limited amount of the elements as specified in claims 2 and 3 provides a steel in which the number of non-metallic constituents in the steel substrate are further reduced. For instance, the over-stochiometric amount of TI will form titanium nitrides, which are known as hard, non-deformable inclusions. By limiting the amount of Ti and N, the TiN inclusions are limited. Claim 3 shows that it is possible to use a steel for hot forming in which no boron is added, such that the boron in the steel will be only present as an unavoidable impurity.
• the amount of boron that will be present as an impurity will depend on the raw materials used in the ironmaking process and also depends on the steelmaking process, the inventors have found that the impurity level for boron that is nowadays obtained has a maximum of 0.0001 weight % or 1 ppm.
• the amount of Mn and Cr is such that Mn +Cr ⁇ 2.5 weight %, preferably Mn+Cr ⁇ 2.6 weight %.
• the mechanical properties of the steel are always sufficient.
• the steel for hot forming as described above is used for producing a strip, sheet, blank or tube having the usual dimensions, such as a hot-rolled and optionally cold rolled strip having a length of more than 100 m, a width between 800 and 1700 mm, and a thickness between 0.8 and 4.0 mm.
• a hot-rolled and optionally cold rolled strip having a length of more than 100 m, a width between 800 and 1700 mm, and a thickness between 0.8 and 4.0 mm.
• Such a strip is cut into sheets and blanks or formed into a tube.
• the strip, sheet, blank or tube is pre-coated with a layer of aluminium or an aluminium based alloy, or pre-coated with a layer of zinc or a zinc based alloy.
• Pre-coated blanks and tubes are preferred by the automotive industry for body-in-white parts.
• the pre-coating comprises 5 to 13 wt % silicon and/or less than 5 wt % iron, the remainder being aluminium, the pre-coating preferably having a thickness between 10 and 40 ⁇ m per side, more preferably a thickness between 20 and 35 ⁇ m per side. Such thicknesses provide a good corrosion protection for the hot formed parts coated with the specified aluminium alloy.
• the pre-coating comprised 8 to 12 wt % silicon and/or 2 to 5 wt % iron, the remainder being aluminium.
• Such an aluminium-alloy pre-coating is commonly used.
• the pre-coating is an iron-zinc diffusion coating obtained by heat treating a zinc layer, the zinc layer comprising Al ⁇ 0.18 wt % and Fe ⁇ 15 wt %, the remainder being zinc and traces of other elements, the pre-coating preferably having a thickness between 5 and 15 ⁇ m per side, more preferably a thickness between 6 and 13 ⁇ m per side.
• This zinc pre-coating provides good corrosion properties.
• the pre-coating comprises 0.5 to 4 wt % Al and 0.5 to 3.2 wt % Mg, the remainder being zinc and traces of other elements, the coating layer preferably having a thickness between 5 and 15 ⁇ m per side, more preferably a thickness between 6 and 13 ⁇ m per side. This pre-coating provides even better corrosion properties.
• the CQR is defined as the cooling rate to obtain the required mechanical properties (R m >1300 MPa) and is lower than the critical cooling rate (CCR) which is the minimal cooling rate at which 100% martensite is formed.
• the blank or tube is at least partially heated to a temperature higher than the Ac1 temperature, preferably higher than the Ac3 temperature, but lower than 950° C., preferably lower than 900° C. Since the Ac1 and Ac3 temperatures are lower for the composition according to the invention, as discussed above, it is preferably even possible to use heating temperatures below 900° C.
• the heated blank is forcibly cooled before putting it in the hot forming press.
• Such cooling positively influences the properties of the formed product.
• the invention also encompasses a product produced using the method as described above.
• This product has the mechanical properties provided by the hot forming method, as needed for automotive or other purposes.
• a product as described above is used in a motor vehicle.
• other properties besides mechanical properties are have to be taken into account, such as the weldability of the product.
• the inventors have casted multiple compositions into 25 kg ingots. These ingots were subsequently hot rolled with a finish temperature of 900° C., a coiling temperature of 630° C. and a hot rolled gauge of 4 mm. Subsequently the strips were pickled and cold rolled to 1.5 mm gauge. Using dilatometry the composition dependent Ac 3 temperature, M s temperature and Critical Cooling Rate (CCR) of the compositions have been determined. For these tests, samples were heated in a Bahr 805A Dilatometer to a temperature of 900° C. with a mean heating rate of 15° C./s from room temperature up to 650° C. and with a mean heating rate of 3° C./s from 650-900° C. After 3 minutes of soaking at 900° C. the samples were quenched with various cooling rates. The obtained data is given in Table 1 for various chemical compositions.
• test samples produced under laboratory condition show to contain 1 to 3 ppm B when no boron has been added to the steel. This variation in the amount of boron can be explained by a small contamination of the steelmaking equipment with previously produced boron containing steels.
• Commercial full-scale production of such types of steel to which no boron has been added contain an amount of less than 2 ppm boron; usually an amount of less then 1 ppm boron is measured.
• 1.5mm gauge steel blanks were heated to 900° C. with a total furnace time of 5 minutes.
• the blanks were taken out of the furnace, transported to the press within 10 seconds and pressed in between flat tools at a temperature of approximately 780° C.
• the flat pressing tools had a temperature between 20 and 80° C. and the press was closed during approximately 20 seconds.
• the cooling rate of the blanks in the press was between 50 and 100° C./s directly after the press was closed.
• the average cooling rate of the blank after leaving the furnace until reaching the martensite start temperature was higher than the critical quenching rate of the substrates as can be seen from the resulting mechanical properties in Table 2.

Landscapes

• Chemical & Material Sciences (AREA)
• Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• Materials Engineering (AREA)
• Metallurgy (AREA)
• Organic Chemistry (AREA)
• Physics & Mathematics (AREA)
• Thermal Sciences (AREA)
• Crystallography & Structural Chemistry (AREA)
• Chemical Kinetics & Catalysis (AREA)
• Oil, Petroleum & Natural Gas (AREA)
• Heat Treatment Of Articles (AREA)
• Manufacturing & Machinery (AREA)
• Coating With Molten Metal (AREA)
• Heat Treatment Of Sheet Steel (AREA)
• Heat Treatment Of Steel (AREA)

Applications Claiming Priority (5)

Publications (1)

Family

ID=51589248

Family Applications (1)

Country Status (7)

Cited By (2)

Families Citing this family (12)

Citations (11)

Family Cites Families (12)

• 2014
  • 2014-09-19 WO PCT/EP2014/002552 patent/WO2015039763A2/en active Application Filing
  • 2014-09-19 EP EP14771785.4A patent/EP2988887A2/en not_active Withdrawn
  • 2014-09-19 US US15/022,391 patent/US20160289809A1/en not_active Abandoned
  • 2014-09-19 JP JP2016515478A patent/JP2016537502A/ja not_active Ceased
  • 2014-09-19 CN CN201811022735.9A patent/CN109023136A/zh not_active Withdrawn
  • 2014-09-19 CA CA2924812A patent/CA2924812A1/en not_active Abandoned
  • 2014-09-19 CN CN201480058068.3A patent/CN105658834A/zh active Pending
  • 2014-09-19 KR KR1020167009944A patent/KR20160057457A/ko not_active Application Discontinuation

Patent Citations (11)

Also Published As

Similar Documents

Legal Events